Features - Ingersoll Rand

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Pneumatic Valves
and Motion Control
2, 3, and 4-Way Valves, available with electric, manual,
mechanical, and pneumatic actuators. Miniature to full size valves.
Numeric Index
Number................. Page
103-X..................................68
105-X..................................68
109-X..................................68
2XX-X.................................67
225-X..................................67
400-X..................................70
401-X..................................70
402-X..................................70
447.....................................70
448.....................................70
449.....................................70
450.....................................70
46X-X..................................71
600-X..................................75
5030-XX.............................43
5040-XX.............................43
7000...................................82
7006...................................83
7007...................................83
7008...................................83
7010...................................83
7012...................................83
7102...................................83
7103...................................83
9600...................................72
13111.................... 43, 53, 71
20308-X.............................74
20311-X.............................74
20312-X.............................74
20313-X.............................74
20368.................................67
20370.................................73
20467.................................73
20965-X.............................53
20973-X.............................71
20975.................................71
24125.................................72
24130.........................72, 110
24135.................................72
58027...............................113
59010...............................103
59023...............................103
59003-842.........................86
59061...............................109
59062...............................109
59063...............................109
59064-X.................. 111, 112
59065-X.................. 111, 112
59066-XX.........................112
59067-XX.........................111
59068-XX................ 111, 112
59089...............................108
59095-X...........................114
59097-6...........................113
59100-XXX.......................115
59109...............................108
59111...............................103
59114...............................105
59115...............................106
59116...............................106
59117...............................106
59124...............................103
59112...............................103
59120...............................105
Number................. Page
59121...............................104
59125...............................103
59155...............................105
59156...............................104
59157...............................105
59158...............................104
59159...............................105
59160...............................104
59161-X...........................107
59162-X...........................107
59176-X...........................107
59165-4...........................105
59166-4...........................104
59175-X...........................107
59191.................................86
59200-X...........................109
59201-XX.........................109
59361...............................113
59387...............................109
59463-X...........................117
59474-XXX.......................117
59482...............................117
59595-88.........................109
59629...............................117
5963X-100.......................117
59632-1.............................33
59634...............................117
59636...............................117
59671-X...........................106
59690-4...........................117
59718...............................106
59724-X...........................110
59756-XXX.......................117
59757-XXX.......................117
59759-XX.........................117
59760-XX.........................117
59761-XX.........................117
59762-XX.........................117
59764-4...........................117
59765-XXX.......................117
59792...............................113
59800...............................103
59801...............................114
59802...............................114
59803...............................110
59804...............................110
59807...............................117
59808.................................86
59809.................................86
59812-X...........................110
59860.................................87
59861.................................87
59866...............................108
59874...............................105
59875...............................105
59879...............................104
59881...............................105
59882...............................105
59890...............................108
59891...............................108
59892...............................104
59895.................................90
59896.................................90
59897.................................90
Number................. Page
59898.................................90
59899.................................90
59900.................................90
59903...............................117
59905...............................117
59906...............................117
59908...............................117
59912...............................103
59913.................................87
59914.................................87
59915-XX.........................108
59981...............................103
59985...............................103
59916-X...........................115
59917.................................87
59919-1.............................91
59920.................................91
59921.................................91
59922.................................91
59923.................................91
59924.................................91
59925.................................91
59972...............................113
104094...............................77
104096...............................77
104104-XXX.......................77
104484...............................69
104485...............................69
104486...............................69
104487...............................69
114054...............................81
114155...............................13
114417...............................49
114418...............................46
114419...............................46
114420...............................46
114421...............................46
114597-XX.........................51
114598-XX.........................51
114599...............................51
114803...............................13
114806...............................36
114807...............................36
114808...............................13
114822...............................46
1141XX-XX.........................13
114772-XX.........................79
114645...............................49
114829...............................26
114834...............................26
114836...............................26
114839...............................26
114840...............................26
114841...............................26
114842...............................26
114843...............................26
115046-XX.........................79
115064-XX.........................79
115422-1...........................23
115455-1...........................23
116153...............................56
116218-XX.........................79
116345-X...........................33
116464...............................23
Number................. Page
116572...............................83
116573...............................83
116574.........................82, 83
116575...............................82
116578...............................83
116579...............................83
116647-XX.........................79
116702...............................82
116710...............................22
116772...............................82
116773...............................82
116807...............................22
116808...............................22
116809...............................22
116862-1...........................23
116899-1...........................23
116904-1...........................23
116916-1...........................23
116917-1...........................23
116926-1...........................23
117987...............................22
118597-XXX.......................82
18598-XXX.........................82
11860X-X...........................23
118612...............................23
118618...............................23
11882X-X...........................82
118823...............................82
118824...............................82
119212-XX.........................82
119213...............................82
119230...............................23
119231...............................23
119243.........................53, 71
119244.........................53, 71
119245.........................53, 71
119306...............................23
119307-XXX.......................76
119308-XXX.......................76
119309-XXX.......................76
119310-XXX.......................76
119350...............................11
119351...............................11
11936X.................................8
119375...............................11
119376...............................11
119690-XX.........................79
119698-X...........................34
119892-XX........................7,8
119893-XX........................7,8
AXXXXX-XXX-X...................21
CATXXX-XXX-X............. 32-35
CBW....................................79
CDN....................................79
CDL-XXX.............................79
CDW...................................79
CDW-30..............................79
CHL-XXX.............................79
CHL6-XXX...........................13
CHW....................................79
CHW6.................................13
CHW-30..............................79
CPXX-B...............................78
CSL-XXX.............................79
Number................. Page
­­­CSL6-XXX...........................13
CSN.....................................79
CSN6..................................13
CSN-30...............................79
CSN MICRO........................36
EXXXXX-XXX-X...................53
EV 30-A..............................72
EV 35-A..............................72
EV 125................................72
EV 250................................72
EV 375................................72
FXX-BK...............................78
HXXXXX-XXX-X...................62
KXXXXX-XXX-X...................59
MKN....................................22
MKP....................................22
M2XXXX...........46, 49, 51, 69
M21XXX-XXX-X..................16
M211PS..............................69
M251PS..............................69
M26M02-XX.......................17
M30M03-XX.......................17
M34M04-XX.......................17
M5XXXX..............................49
M81XXX-XXX-X..................13
MP3651-7....................53, 71
MQ3620.............................82
MXXMB...............................17
NXX-BK...............................78
P114400.............................36
P2X1-XXX-X.......................36
PTN.....................................22
PEN.....................................22
PPN.....................................22
PR-10.................................72
RKM21X-XX........................82
RKM81X-XX........................82
S5XXXX..............................7,8
SML51N-XX..........................7
SMH51X-XX..........................8
SMH81N-XX.......................13
SML81N-XX........................13
SV10-C...............................74
SV20-C...............................74
TBXXX-XXX-X............... 38-41
TNB14..................................4
TNM1X-XX............................4
TNXXXXX-XXX-X...................4
TPXXXXX-XXX-X.................26
TSXXXX-XXX-XX.................40
Table of Contents • Pneumatic Cylinders / Valves |
Table of Contents
Valves
Actuator Styles
Manual
Air Pneumatic Logic Controls
Page
Max Air............................................................................46, 50, 69
50 Series.....................................................................................42
E Series.......................................................................................52
K Series.......................................................................................58
200 Series...................................................................................66
460 Series...................................................................................71
Mechanical
Maxair...................................................................................50, 69
50 Series.....................................................................................42
E Series.......................................................................................52
100 Series...................................................................................68
200 Series...................................................................................66
400 Series.........................................................................................70
Pilot
Max Air..............................................................................................16
50 Series.....................................................................................42
E Series.......................................................................................52
K Series.......................................................................................58
H Series.......................................................................................62
200 Series...................................................................................66
Alpha..................................................................................................20
Solenoid
Max Air....................................................................................... 16, 38
Sierra......................................................................................4, 26
Alpha..................................................................................................20
CAT.............................................................................................32
E Series.......................................................................................52
H Series.......................................................................................62
K Series.......................................................................................58
Premair.......................................................................................36
Accessories and Specialty Valves
24130 Button Bleeder................................................................72
24135 Button Bleeder................................................................72
9600 Pilot Bleeder......................................................................72
EV-30-A Quick Exhaust...............................................................72
PR10 Single Pulse Relay.............................................................72
SV10-C Shuttle...........................................................................73
SV20-C Shuttle............................................................................73
20370 Micro Switches................................................................73
20467 Micro Switches................................................................73
20311-X Breather.......................................................................74
20312-X Muffler.........................................................................74
20313-X Speed Control..............................................................74
20308-X Exhaust Silencer..........................................................74
600 3-Way Sleeve......................................................................75
Coils and Connectors .................................................................79
Tubing, Fittings and Connectors..................................................... 116
Flow Controls..................................................................76, 77, 78
Specifications..............................................................................85
Two -Hand Anit-Tie-Down...........................................................86
Flex-6 Accessory Units................................................................87
Flex-6 Controls............................................................................88
Logic Elements..........................................................................103
Indicators..................................................................................110
Enclosures.................................................................................113
Counters....................................................................................114
Liquid Level Sensors..................................................................116
Fittings......................................................................................117
Panell Mounted Valves............................................................ 111, 112
Repair Kits
Repair Kits.............................................................................82, 83
1
2 | Pneumatic Valves
Descriptions
Sierra Series
Compact 2-position, 4-way valves that are lightweight, yet
durable. 10mm, 15mm or 18mm wide. Body ported or sub-base
mounted. Single and double solenoids available. M5 (10-32)
and 1/8” ports.
2, 3 and 4-way air solenoid, pilot and hand lever valves feature
excellent flow in a compact, lightweight package.
Alpha Series
High flow, 2-and-3-position, 4-way valves that are compact in
size with many features. The family includes: Body Threaded,
Stacking, Bar Manifold and Assembled Manifold. Single and double
solenoids, or pilot actuators are available. 1/8”, 1/4”
and 3/8” ports.
Cat Series
Small, 3-way solenoid valves. Perfect for small bore, single
acting cylinders and electric to air interfacing applications.
Body ported for stand alone applications, stacking or base manifold.
Available as normally open or normally closed.
1/8” and 1/4” ports.
50 Series
3-way and 4-way body ported valves. Six manual, mechanical
and pilot actuator styles available. 1/8” ports.
E-Series
3-way and 4-way body ported valves. Nine manual, mechanical,
pilot and solenoid actuator styles available. 1/4” ports.
K-Series
Manual, Pilot and Solenoid, heavy duty 4-way valves. Available
as body ported. Seven actuator styles available. Manual: 3/8” and
1/2” ports. Solenoid and Pilots: 3/8”, 1/2”, 3/4” and 1” ports.
H-Series
High flow 3-and-4-way function Poppet valves. Available in
solenoid, pilot and bleed actuators. 1/4”, 3/8” and 1/2” ports.
SERIES
MaxAir Series
(Page 4, 26)
(Page 16, 38, 46, 50, 69)
ALPHA
TM
(Page 20)
C
50
at
Series Valves
(Page 32)
Series Valves
(Page 42)
E
K
H
Series Valves
(Page 52)
Series Valves
(Page 58)
Series Valves
(Page 62)
Premair™
3-and-4-way direct acting solenoid valve. Rugged construction
and lightweight, stand alone and stacking. Available in 1/8” ports.
(Page 36)
Pneumatic Valves |
Accessories
Accessory Valves
•100 Series - 3-way N.C., miniature limit valves.
•200 Series - 3-way limit valve-ideal for sensing devices such as cylinders,
slides and gates.
•400 Series - Heavy duty 3-way limit valves, 4 actuator arms available.
200 Series Valve
•460 Series - 3-way palm button valves.
•The 200, 400 and 460 are multipurpose valves, plumb N.O.,
N.C., diverter, and selector.
•In line and right angle flow controls, in line needle and check valves.
460 Series Valve
Valve Accessories and Special Valves
•Bleed valves: manual button and pilot operated.
•Quick exhaust valves for enhancing cylinder speed.
•One shot pulse valve to convert continuous air supply to a
momentary output.
Quick Exhaust Valve
•Shuttle valves operate as a check when two inlets are required.
•Micro switch converts pneumatic signal into an electric signal.
•Exhaust mufflers, exhaust speed controls, breather vents.
Exhaust Muffler
Pneumatic Logic Controls
•Two-hand anti-tie-down unit for monitoring operators hands during
work cycle.
•Pneumatic pulse and delay timers for use in simple valve circuitry.
•Pneumatic counters.
2-Hand Anti-Tie Down
3
4|
Sierra 10 • Pneumatic Valves
Features
4-Way Manifold
Sierra TN Series Miniature Manifold Valves
are excellent choices for:
Dispensing Applications
Converting Applications
Packaging Applications
3-Way Manifold
Control Systems
Food Processing
Animation
3-Way Valves

Single Solenoid




Normally Closed, Direct Acting
Low Power Consumption
Compact Space Saving Design
Large Flow Capacity Cv 0.01
4-Way Valves
Quick Response and Large Flow capacity
High Reliability
 Compact size
 Single Solenoid, Double Solenoid,
 2-Position, 3-Position Spring Centered
 Low Power Consumption


Ordering
4-Way Manifold, Double Solenoid
Model
Voltage Watts/VA
Number
Valves
3-Way
Description
3-Way Solenoid/Spring Return
3-Way Solenoid/Spring Return
3-Way Solenoid/Spring Return
12 VDC
24 VDC
110 VAC
1.0
0.6
1.4
4-Way Solenoid/Spring Return
4-Way Solenoid/Spring Return
4-Way Solenoid/Spring Return
4-Way 2 Position Solenoid/Solenoid
4-Way 2 Position Solenoid/Solenoid
4-Way 2 Position Solenoid/Solenoid
All Ports Blocked
4-Way 3 Position Spring Centered
4-Way 3 Position Spring Centered
4-Way 3 Position Spring Centered
12 VDC
24 VDC
110 VAC
12 VDC
24 VDC
110 VAC
1.0
0.6
1.6
1.0
0.6
1.6
12 VDC
24 VDC
110 VAC
1.0
0.6
1.6
TN15M5S-012-H
TN15M5S-024-H
TN15M5S-120-H
Vertical Electrical Entry available: Consult Factory
4-Way
TN1210S-012-H
TN1210S-024-H
TN1210S-120-H
TN1210D-012-H
TN1210D-024-H
TN1210D-120-H
TN1310D-012-H
TN1310D-024-H
TN1310D-120-H
3-Way 2 station manifold
Vertical Electrical Entry available: Consult Factory
Model
Model
Number
M5 Ports
Number
10-32 NPT Ports
Manifold*
3-Way
4-Way
TNM15-01
TNM15-02
TNM15-03
TNM15-04
TNM15-05 TNM15-06
TNM15-07 TNM15-08
TNM15-09
TNM15-10
Single Station
2 Stations
3 Stations
4 Stations
5 Stations
6 Stations
7 Stations
8 Stations
9 Stations
10 Stations
Blanking Kit
* Other manifolds available up to 16 stations. Consult factory.
TNM14-02
TNM14-04
TNM14-06
TNM14-08
TNM14-10
4-Way 4 station manifold
2 Stations
4 Stations
6 Stations
8 Stations
10 Stations
Blanking Kit TNB14
(4-way only)
TNB14
Sierra 10 • Pneumatic Valves |
5
Performance Specifications
Body Style Media
Temperature Range
Operating Pressure
2-Position Single
2-Position Double
3-Position
Cv Factor
Response Time Power Consumption
Lead Entry
Manual Override
Lubrication
Connection
3-Way
Manifold Mount
Air
44-122 F (5-50 C)
4-Way
Manifold Mount
Air
44-122 F (5-50 C)
0-100 PSIG (0-7 Bar)
N/A
N/A
0.01
10ms
DC 1.0 W 12 VDC, .6W 24 VDC
AC 1.4 W Horizontal
Non-Lock Push
None Required
IP65 Rating
20-100 PSIG (1.5-7 bar)
15-100 PSIG (1-7 bar)
30-100 PSIG (2-7 bar)
0.2
12ms
DC 1.0 W 12VDC, .6W 24 VDC
AC 1.6 W
Horizontal
Push & Lock
None Required
IP65 Rating
Dimensional Data
10.32
(M5X0.8)
.511
(13)
.413
(10.5)
.496
(12.6)
(4) M5X0.8
1.30
(33)
.314
(8)
.196
(5) .196
(5)
.393
(10)
.846
(21.5)
.984
(25)
1.46
(37.1)
1.46
(37)
.129
(2) (03.3)
.452 .413
(11.5) (10.5)
L1
.118
(3.0)
L2
L1
L2
.413
(10.3)
.590
(15)
.157
(4)
.551
(14)
.354
(9)
4.11
(104.6)
.177 (4-(45) thru)
P
L
P
L
P
L
P
L
2.21
(56.3)
.925
(23.5)
.606
(15.4)
A
A
A
A
.610
(15.5)
10-32 (2-M5X.08)
.629
(16)
3.16
(80.3)
.610
(15.5)
P
.28
(7)
2.12
(54)
4.45
(113.1)
.334
(8.5)
L
P
.28 .413
(7) (10.5)
B
.413
(10.5)
B
B
B
.834
(21.2)
1.12
(28.5)
L
1.52
(38.6)
(6) NPT 1/8”
3-Way Manifold
Stations
2345678910
L1
L2
1.31(33.5)
1.08 (27.5)
1.73 (44)
1.50 (38)
L1
L2
1.51(38.5)
1.20 (30.5)
2.34 (59.5)
2.03 (51.5)
4-Way Manifold
Stations
2
4
2.14 (54.5)
1.91 (48.5)
6
3.17 (80.5)
2.85 (72.5)
2.56 (65)
2.32 (59)
8
4.00 (101.5)
3.68 (93.5)
2.97 (75.5)
2.74 (69.5)
10
4.82 (122.5)
4.50 (114.5)
3.38 (86)
3.15 (80)
3.80 (96.5)
3.56 (90.5)
4.21 (107)
3.98 (101)
4.62 (117.5)
4.39 (111.5)
6 | Sierra 15 • Pneumatic Valves
Features
At Last. A Miniature Valve with Maximum Range.
Body-Ported:
 2-position single and double solenoid models.
 Two wiring options: Lead Wire and Plug-In.
 Available in 120V AC, 24V DC or 12V DC.
 Body-Ported valves can be mounted on low profile manifold
to simplify installation when using multiple valves.
Superior flow capacity, an unrivaled array of
“real-world” design features and options, a
valve body that is both ultra-compact and
lightweight—yet exceptionally durable—
this is Sierra 15, the miniature valve with
the maximum range.
Base Mounted:
 2-position single and double solenoid models.
 Standard 2-, 4-, 6-, 8-, 10-, 12- and 16 stations.
 Stand-alone subbase (for 1-station) with M5 (10-32) or 1/8” NPT(F) ports.
 Two wiring options: Lead Wire and Plug-In and three voltage
options 120V AC, 24V DC or 12V DC. Ultra-Compact Valve Design
At only 15 mm wide, Sierra 15 is the one compact
valve that’s going to fit your valve location
requirements – with room to spare.
One-Touch Manual Valve Override (Standard)
Mechanical valve override is nonlocking spring return
push with tool.
Wiring and Voltage Options
Lead-Wire Style: Valve lead wires come stripped and
preattached to the coil (NEMA 4). All models are available
in either 120V AC, 24V DC. 12V DC Available on plug
in only.
Durable Body Construction
Sierra’s body features bar stock
aluminum construction, producing a
light weight, yet durable valve.
Manifold Options
Manifolds are available in 2, 4, 6, 8, 10, 12 and
16-station configurations. Sierra manifolds are available
with 1/8” NPT(F) ports. Sierra Valves and Manifolds are
sold separately.
Stand-alone sub-bases available in M5 (10-32) or 1/8”
NPT, for use with manifold mount valves only.
Performance Specifications
Pressure Range:
22 to 115 PSI (0.8 M pa)
Shift Pressures:22 PSI Single or Double-Solenoid
Flow:
9 SCFM, .25 Cv
Operating Medium: Compressed Air
Lubrication:
None Required
Cycle Rate:
120 Cycles Per Minute
Temperature Rating: 0° to 122°F (-17° to 50°C)
Signal Response Time14 ms
Rated Voltage:
120V AC, 24V DC and 12V DC
Current Ratings:120V AC = 16 mA in-rush; 11 mA holding 12V DC & 24V DC = 67 mA
Power Consumption: 2.1/1.8 VA
1.9 W
Sierra Valves on SML51N-02 Low Profile Manifold
Sierra 15 Body Ported Ordering Information • Pneumatic Valves |
Single Solenoid
(Lead Wire)
Ordering
Double Solenoid
(Plug-In Model)
S5 X S M X- 1
Coil Style/ Voltage
CodeDescription
A
Lead Wire, 120V AC
B
Lead Wire, 24V DC
C
Plug-In, 120V AC
D
Plug-In, 24V DC
F
Plug-In, 12V DC
A, B NEMA 4 Rating
C, D NEMA 2 Rating
&F
Sierra Valve Size
CodeDescription
S5
15 mm
Number of Coils
CodeDescription
S
Single Solenoid, Spring Return
DDouble Solenoid
Valve Style
CodeDescription
SStandard Solenoid Operator
SML51N – XX
Sierra Manifold:
Number of Stations
15mm valve low profile
manifold with 1/8” Supply
and Exhaust Ports
CodeDescription
02 2 Stations
04
06
08
4 Stations
6 Stations
8 Stations
NOTE: Low Profile Manifolds are for use with Body Ported Valves only. One gasket and two screws are provided per station.
Replacement Coils
Part Number
119892-33
119892-39
119892-38
Description
120 VAC Plug-In
24 VDC Plug-In
12 VDC Plug-In
Part Number
119893-33
119893-39
Description
120 VAC Lead Wire
24 VDC Lead Wire
B
R1 P R2
Body Style
CodeDescription
M
M5 (10-32)
Low Profile Manifold
A
7
8 | Sierra 15 • Pneumatic Valves
Ordering
Single Solenoid
(Plug-In Model)
Base-Mounted Valves
Sierra Valve Size
S5 X X 9 X - 1
Coil Style/ Voltage
CodeDescription
5 15 mm
CodeDescription
A
Lead Wire, 120V AC
B
Lead Wire, 24V DC
C
Plug-In, 120V AC
D
Plug-In, 24V DC
F
Plug-In, 12V DC
A, B
NEMA 4 Rating
C, D & F NEMA 2 Rating
When raceway option is used, requires a
119354 Single Solenoid or 119355 Double
Number of Coils
CodeDescription
SSingle Solenoid, Spring
Return
D
Double Solenoid
Valve Style
CodeDescription
S Standard Solenoid Operator
Body Style
A
B
R1 P R2
CodeDescription
9 Base Mounted
Subbase
11936 X
Port Size
CodeDescription
7 M5 Subbase (10/32” threads)
8 1/8” Subbase
Manifold
Sierra Valve on M5
Stand-alone Subbase
SMH51 X - XX
Sierra Manifold:
Number of Stations
15mm valve with 1/8” Ports
Code
02
04
06
08
Wiring Configuration
Code Description
N Normal Manifold
Description Code
2 Stations
10
4 Stations
12
6 Stations
16
8 Stations
Manifold Close-Up
Replacement Coils
Part Number
119892-33
119892-39
119892-38
Description
120 VAC Plug-In
24 VDC Plug-In
12 VDC Plug-In
Description
10 Stations
12 Stations
16 Stations
Part Number
119893-33
119893-39
Description
120 VAC Lead Wire
24 VDC Lead Wire
Sierra • Pneumatic Valves |
9
10 | Sierra • Pneumatic Valves
Sierra • Pneumatic Valves |
11
Standard Manifold Dimensions
.750
1.97
No. of
Stations“A”
2
4
6
8
10
12
14
16
2.323 (59)
3.661 (91)
5.000 (127)
6.339 (161)
7.678 (195)
9.017 (229)
10.356 (263)
11.695 (297)
Additional Valve Accessories
119351 Blanking Plate
Gasketted metallic plate installs in
minutes and caps off unused
manifold ports. Order one plate
per valve station.
Ordering
119375 Replacement Gasket/
Fastener
Kit contains Valve Gasket, Block
Gasket, Valve-to-Manifold Screw,
Replacement Shut-Off Block to
Manifold Screw, Replacement
Raceway Screw and Replacement
Manifold Blanking Plate.
119376 Pipe Plug Kit
Contains 3 (ea.) 1/8” pipe plugs.
119350 “Sandwich” Shut Off Block
Allows a specific manifold valve to be removed without shutting down pressure to rest of the manifold.
One Solenoid Valve
needs to be replaced
during set-up.
Loosen the valve’s
retaining screws
and lift off valve.
Replacing the valve
Removing the valve
automatically causes the Shut- automatically reopens the
Off Block to close the valve ports ports and reenergizes the
new valve.
leading to the manifold.
119350 “Sandwich”
Shut-off Block for
Manifold Valves
IMPORTANT: T he Shut-off Block option is intended for machine setup convenience only. When performing routine maintenance on machinery, always observe
proper lock-out/ tag-out procedures.
12 | Sierra 18 • Pneumatic Valves
Features
Sierra® 18 (1/8” Ports) 4-Way, Compact Air Valves
18mm Wide Body and 1/8” Ports Fill The Bill Between Mini and Medium Flow Valves
Larger than its 15mm Sierra® counterpart yet smaller than the Alpha® valve, the Sierra 18 is the perfect
fit for valve applications that require a compact, 4-way valve with plenty of options and features. The
new Sierra 18 valves are equally ideal where fast signal response (18ms avg.) with moderate flow (.5
Cv, 3-position, .7 Cv 2-position) is required.
3-Position Spool Function Provides
Wider Application Flexibility:
Sierra 18 offers three distinct, 3-position spool configurations
for a wide variety of applications:
 All ports blocked in center
 Cylinder ports open to exhaust in center, supply blocked
 Cylinder ports pressurized in center, exhaust ports blocked
Solenoid Coils and
Connectors Provide
Quick, Clean
Connections:
Coils are Class F rated
for 100% duty cycle
applications at 122° F (
50° C) . AC or DC coils can
be interchanged on the
same solenoid stem. Each
Solenoid connector acts as
its own junction box, with
molded connectors and
gaskets to protect electrical
connections. Design meets
NEMA-4 classifications.
2 Styles Available:
Choose Between Body-Threaded
or Manifold - Mounted:
The Sierra 18 is a body - threaded valve that can
be directly plumbed or mounted to a low profile
manifold. The Sierra 18 is also available as a true
manifold valve. Where there’s a need for multiple
valves in tight spots, especially in machine design operations, the Sierra 18 is the
compact valve with complete
flexibility and delivery.
Manifolds Available in 2,
4, 6, 8, 10, and 16-Station
Configurations.
One - Touch Manual
Override (Standard):
Sierra 18 contains a
mechanical valve non-locking
override.
Performance Specifications
Pressure Range:
Shift Pressure:
Flow:
115 PSI (7.8 bar)
22 PSI
30 SCFM .7 Cv (2-Position Valves)
21 SCFM .5 Cv (3-Position Valves)
Compressed Air
120 Cycles Per Minute
°
°
°
°
0 to 122 F ( -17 to 50 C)
Operating Medium:
Cycle Rate:
Temp. Rating:
Lubrication:
None Required
Signal Response TIme:17ms (AC), 22s (DC)
Rated Power Consumption Current Draw
Voltage In-rush Holding In-rush Holding
120 VAC 3.1 VA 2.2 VA 26 mA
18 mA
12 VDC
24 VDC
1.9 W
2.0 W
1.9 W
2.0 W
154 mA
85 mA
154 mA
85 mA
Sierra 18 • Pneumatic Valves |
13
Ordering
Body Style
8 - 18mm Valve
M81XXX-XXX-X
Coil Options
A - Standard Coil AC
D - Standard Coil DC
N - No Coil
Series
1 - 1/8” NPTF
Valve Type
Body Ported
2 - Two Position
3-T
hree Position Spring Centered
Coil Voltage
Operator
(All Ports Blocked)
SD - Double Solenoid
SS - Solenoid/Spring
7-T
hree Position Spring Centered
(Cylinder Ports Open to exhaust)
A-T
hree Position Spring Centered
000
012
024
120
-
No Coil
12 Volt DC
24 Volt DC
120 Volt AC
(Cylinder Ports Pressurized)
Manifold Mount
9-T
wo Position, Manifold Mount Valve
(Order High Profile Manifold Separately)
Low Profile Manifold & Blanking Plate
ModelDescription
SML81N-02
2-Station Manifold
SML81N-04
4-Station Manifold
6-Station Manifold
SML81N-06
SML81N-08
8-Station Manifold
SML81N-10
10-Station Manifold
SML81N-16
16-Station Manifold
114155
Blanking Plate
Replacement 114803
Gasket/Screw Kit
(One Gasket &
Two Screws)
High Profile Manifold & Blanking Plate
ModelDescription
SMH81N-02
2-Station Manifold
SMH81N-04
4-Station Manifold
SMH81N-06
6-Station Manifold
SMH81N-08
8-Station Manifold
SMH81N-10
10-Station Manifold
114808
Blanking Plate
Connector & Coil
ModelDescription
CHL6-012
12 VDC molded cable
connector w/indicator light,
39” leads
CHL6-02424 VDC molded cable connector
w/ indicator light, 39” leads
CHL6-120120 VAC molded cable connector
w/ indicator light, 39” leads
CHW616 mm molded cable connector, 39”
leads
CSL6-01212 VDC strain relief connector
w/ indicator light
CSL6-02424 VDC strain relief connector,
w/ indicator light
CSL6-120120 VAC strain relief connector,
w/ indicator light
CSN616 mm, strain relief connector
114153-33 120 VAC, lead wire coil
114153-38 12 VDC, lead wire coil
114153-39 24 VDC, lead wire coil
114138-33 120 VAC, standard coil
114138-38 12 VDC, standard coil
114138-39 24 VDC, standard coil
CHL6-120
CHW6
CSN6
14 | Sierra 18 • Pneumatic Valves
Dimensional Data
1.38
.669
.510
.124 (2 PL)
.531
.124 (2 PL)
.710
.531
.531
4.29
M812SS-XXX-X
5.98 (2-Position) 6.33(3-Position)
M812SD-XXX-X
M813SD-XXX-X
M819SS-XXX-X
M819SD-XXX-X
Sierra 18 • Pneumatic Valves |
Low Profile Manifold
.955
A
1/4”NPT
2.28
.79
.18 Hole Dia.
(4 places)
31.8
1/8”NPT
AB
2-Station 2.241.85
4-Station 3.743.35
6-Station 5.244.84
8-Station 6.736.34
10-Station 8.237.84
B
C
18.6
60.5
CD
2-Station 2.562.09
4-Station 4.063.59
6-Station 5.565.08
8-Station 7.056.58
10-Station 8.558.08
D
High Profile Manifold
Visit our website at ingersollrandproducts.com
15
16 | MaxAir • Pneumatic Valves
Features
3-Way and 4-Way Air Solenoid & Pilot Valves 1/4”, 3/8” & 1/2” NPT Ports
Manifold mounting available, blanking plates provided
for future expansion

Max/Air valves use Alpha style 22mm coil
 1/4” = 26 mm Body Size
 3/8” = 30 mm Body Size
 1/2” = 34 mm Body Size
Ideal for packaging, material handling and air
motor applications

Ideal for double acting pneumatic cylinders
Compact size with excellent flow capacity
Single and double solenoid or pilot models
Three voltages available 120 VAC,
12 and 24 VDC
 Lightweight aluminum bodies and
Buna-N seals are standard
3-Position Spool
Function Provides
Wider Application
Flexibility:
MaxAir offers 3-position spool
configuration with all ports
blocked in center.
Solenoid Coils and Connectors Provide Quick,
Clean Connections:
Coils are Class F rated for 100% duty cycle applications at 122° F ( 50° C).
AC or DC coils can be interchanged on the same solenoid stem. Each Solenoid
connector acts as its own junction box, with molded connectors and gaskets to
protect electrical connections. Design meets NEMA-4 specifications.
One - Touch Manual Override
(Standard):
MaxAir contains a mechanical valve override
that can be adjusted to a locking (push ‘n twist)
position or non-locking function.
Ordering
Valve Type*
M - 2 1 2
Body Style
Valves are Body-Threaded and can be
Manifold - Mounted:
MaxAir is a body - threaded valve that can be directly
plumbed or manifold - mounted. Where there’s a need for
multiple valves in tight spots, especially in machine design
operations. Manifolds Available in 2, 4, 6, 8, 10, and 12 Station
Configurations.
- SS* - 120 -
Port Size Actuator/Return
2=2 Position
1=4 Way Side Ported 2=1/4” NPT
3=3 Position
5=3 Way Side Ported 3=3/8” NPT
All Ports Blocked
4=1/2” NPT
Spring Centered (Sol. & Pilot Only)
* Model number ends here on pilot activated valves.
SS=Single Solenoid/Spring
SD=Double Solenoid
PS=Pilot / Spring*
PD=Pilot / Double*
A
Coil Voltage Coil Options
000=No Coil
012=12 VDC
024=24VDC
120=120VAC
N=No Coil
A=AC
D=DC
Performance Specifications
Cv (Solenoid) (Pilot)
1/4 = .70, 3/8 = 1.65, 1/2 = 4.32
SCFM
1/4”= 26, 3/8”=61, 1/2”=150
Port Size NPT
1/4”, 3/8”, 1/2”
Operating Medium
Non-Lubricated or Lubricated Air
Pres. Range (Solenoid) 45 - 115 PSI
Pres. Range (Pilot)
45 - 140 PSI
Duty Cycle100%
Temp. Range
15° to 122° F (-10° to 50° C)
Minimum Shift Pres.2 position single pilot, single solenoid,
spring return - 45 PSI
2 position double pilot - 45 PSI
2 position double solenoid-20 PSI
3 position double solenoid, double pilot,
spring centered - 45 PSI
MaxAir • Pneumatic Valves |
17
Ordering
Manifold
No. of 1/4” NPT 3/8” NPT 1/2” NPT
Stations
Ports
Ports
Ports
2
4
6
8
10
M26M02-02 M30M03-02M34M04-02
M26M02-04 M30M03-04M34M04-04
M26M02-06 M30M03-06M34M04-06
M26M02-08 M30M03-08M34M04-08
M26M02-10 M30M03-10M34M04-10
22mm Connector
Model
CHW
Description
Straight connector with
cable (36”) located on top
CBWStraight connector with
cable (36”) located on back
CHW
CHL-XXXStraight connector (36”)
with indicator light located
on back.
Manifold Kits
Kits include: manifold,
seals and valve
attaching hardware
CBW
CSNStrain relief, without
indicator light or cable.
CHL-XXX
CSL-XXXStrain relief, with indicator light
located on the back.
CDN1/2” conduit without light or
lead wire
Dimensional Data
CDW1/2” conduit without light,
18” lead wire
CDL-XXX1/2” conduit with light,
18” lead wire
A
CDN, CDW
CDL-XXXX
Voltage (-XXX)
C
.169 Hole Dia.
(4 places)
CSN, CSL-XXX
012 = 12 VDC/VAC
024 = 24 VDC/VAC
120 = 120 VDC/VAC
Blanking Plate Kit
M26MB Fits 1/4” (26 mm) manifolds
M30MB Fits 3/8” (30 mm) manifolds
M34MB Fits 1/2” (34 mm) manifolds
B
1/4” 3/8” 1/2”
StationsA B C A B C A B C
2
3.189 2.638 0.866 3.661 3.0311.063 4.134 3.346 1.181
4
5.315 4.764 0.866 6.101 5.4711.063 6.890 6.102 1.181
6
7.441 6.890 0.866 8.541 7.9111.063 9.646 8.858 1.181
8
9.567 9.016 0.86610.981 10.3511.063 12.402 11.614 1.181
10
11.693 11.142 0.86613.421 12.7911.063 15.158 14.370 1.181
1/4”
3/8”
1/2”
18 | MaxAir • Pneumatic Valves
Dimensional Data
Solenoid
M212SS
M252SS*
Pilot
M213SS
M253SS*
M212PS, M252PS*
M214PS, M254PS*
*D
imensions are the same for 3-way
and 4-way valves
M213PS, M253PS*
M214SS
M254SS*
MaxAir • Pneumatic Valves |
Dimensional Data
Solenoid
M212SD
M312SD
M213SD
M313SD
M214SD
M314SD
Pilot
M212PD
M312PD
M213PD
M313PD
M214PD
M314PD
19
20 | Alpha • Pneumatic Valves
Features
Body Ported Valves
Stacking Valves
Compact, space saving
design. Perfect for stand
alone and remote valve
applications. Ports have
ISO identification. Sizes
include 1/8”, 1/4” and
3/8” NPT­.
Subbase Valves
Replace valves easily! Simply remove three screws, lift off
valve and replace. Math made simple! Add or subtract
manifolds by removing an end plate and changing the valve
stack as needed. No tie rods
to make changing manifold
lengths difficult. Port sizes
of 1/8”, 1/4”, 3/8” and
1/2” with ISO port
identifications. Subbase
Valves use the same
electrical coils and connectors
as the ALPHA Body Ported Valve. Both End
Plates can be used for common supplies and exhaust in
high flow applications.
The lowest cost method of ganging
valves, because it eliminates
the manifold. Flip out design.
Loosen the end plate cap screws
to swing the valve up and out.
No need to disassemble entire
stack to replace one valve. Bodies
stack on 1” centers. Circuits can be
designed and mounted in a compact area. When stacked, ALPHA
becomes a 4-way, 4-ported valve. 3/8” common end plate ports
with 1/8” or 1/4”­working ports in the valve body. .
“Thin” Manifold Valves
Thin, 1” width means more valves in less
space. Faster assembly than stacking
style valves. 2, 4, 6, 8, and 10 station
manifolds are available. Use optional
blanking plates for odd-numbered
stations.
1/4” (NPT) models, with 3/8” supply
or exhaust ports. Speed controls install
directly into manifold, cutting
set-up time.
Versatile Design
Superb Performance
Numerous Control Options



Available in Body Ported, Subbase,
Stacking and “Thin” configurations.
Alpha can be ordered as a two-position or
three-position valve.
 5-Year Warranty.
Valve Body, End Plate and­­­­ Manifold
material is zinc.
ALPHA’s bonded, precision ground spool
resists wear & provides excellent shift
response.
Large air passages result in high flow
characteristics. Listings detail Cv factor
and maximum flow rates.
Control the valve one of five ways:
Solenoid/Spring, Solenoid/Solenoid,
Solenoid/Pilot, Pilot/Spring or Pilot/Pilot .
External solenoid supply allows operation
for vacuum service and low pressure
applications. (Use kit No. 119306)
Coils are UL and CSA Listed
(Files: UL #MH13513; CSA #LR51090).
Performance Specifications
Pressure Range:
Operating Medium:
Lubrication:
Filtration:
Cycle Rate:
Temperature Rating:
Shift Pressures:
Vacuum to 150 psi (10.2 bar)
Compressed Air or inert gas
None Required
40 Micron recommended
600 Cycles Per Minute
0° to 180°F (-17° to 82°C)
5 0 psi (3.4 bar) 2-Position Single Solenoid or
Single Pilot, Spring Return.
20 psi (1.4 bar) 2-position double pilot or
double solenoid.
60 psi (4.0 bar) 3-Position Double Solenoid or
Double Pilot, Spring Centered.
Signal Response Time:
Double Pilot Actuator:
14 ms
Double Solenoid:
20 ms
Single Pilot (Pilot On)
19 ms
Single Pilot (Pilot Off)
26 ms
Single Solenoid (Energized)
22 ms
Single Solenoid (De-energized) 27 ms
Flow:
Body Ported
Subbase Valves:
Stacking Valves:
“Thin” Valves:
2-position 1/8” Ports = .9 Cv, 30 SCFM
2-position 1/4” Ports = 1.5 Cv, 50 SCFM
2-position 3/8” Ports = 1.7 Cv, 61 SCFM
3-position 1/8” Ports = .8 Cv, 27 SCFM
3-position 1/4” Ports = 1.4 Cv, 45 SCFM
3-position 3/8” Ports = 1.7 Cv, 61 SCFM
1/8” Ports = 1.3Cv, 43 SCFM
1/4” Ports = 1.6 Cv, 54 SCFM
3/8” Ports = 1.6 Cv, 54 SCFM
1/2” Ports = 1.75 Cv, 57 SCFM
2-position 1/8” Ports = 1.32 Cv, 43 SCFM
2-position 1/4” Ports = 1.9 Cv, 63 SCFM
3-position 1/8” Ports = 1.2 Cv, 39 SCFM
3-position 1/4” Ports = 1.7 Cv, 57 SCFM
1/4” Ports = 1.2 Cv, 39 SCFM
Alpha • Pneumatic Valves |
21
Ordering
A X X X XX - XXX - X
Current Type
Alpha Series
CodeDescription
AAC
DDC
N No Coil
*L Low Watt
Valve, Spool Type
CodeDescription
2 2-Position, Urethane
3 3-Position, Urethane
8 3-Position, Viton
(3 & 8 are Spring Centered, all ports
blocked in neutral. Available only with
PD or SD Actuators)
4 2-Position, Viton
7 3-Position, Urethane
9 3-Position, Viton
(7 & 9 are Spring Centered, inlet ports
blocked (cylinder ports open) in neutral.
Available only with PD or SD Actuators)
*(DC Only, 115 PSI Max.)
Coil Voltage
Leave Blank if ordering Pilot Valves
CodeDescription CodeDescription
000 No coil
024 24V AC/DC
005 5V DC
120 120V AC
012 12V AC/DC
240 240V AC
Actuator/Return*
CodeDescription
*PSPilot/Spring
*PDPilot/Pilot
SSSolenoid/Spring
SDSolenoid/Solenoid
SPSolenoid/Pilot
*Numbering ends here if a non-solenoid
(PS or PD) valve is being selected.
Valve Body Styles
CodeDescription
1 4-Way, Body Ported Valves
2 4-Way, Stacking Valves
Order End Plates from menu on Page 22.
Order Mounting Brackets from Page 22.
3 4-Way, Subbase Mounted Valves
Order Subbase Manifolds from menu
on Page 23.
4 4-Way, Alpha Thin Valves
Order Alpha Thin Manifolds & Speed Control
Kits from menus on Page 23.
Ordering Examples
Body Ported Valve: A212SS-120-A
“2” 2-Position Valve, Urethane Spool
“1” 4-Way Body Ported Valve
“2” 1/4” NPTF Ports
“SS” Actuator-Solenoid, Return-Spring
“120-A” 120 Volt Coil, AC Current
Port Size
CodeDescription
1 1/8” NPTF (#1 & #2 available on Body Ported
2 1/4” NPTF
or on Stacking Valves)
3 3/8” NPTF (#3 available on Body Ported Valves only)
9 NONE (#9 used on Subbase or Alpha Thin Valves)
“Thin” Valve & Manifold: A449PS
“4” 2-Position Valve, Viton Spool
“4” 4-Way Alpha “Thin” Valve
“9” 9 No NPTF Ports
“PS” Actuator-Pilot, Return-Spring
“Thin” Manifold: 118605-4
“11860X-X” Basic Manifold
“5” 1/4” NPT Ports
“-4” 4-Stations
Manifold information on Page 23.
4-Way, 2-Position
If coil option A, D
or L is selected,
a coil connector
must be ordered.
See Pg. 79 for
coil & connector
information.
(Low Watt coils
work only on
valves with low
watt option)
4-Way, 3-Position, all
ports blocked in neutral
4-Way, 3-Position,
cylinder ports open,
inlet port blocked
119306 External Supply
Conversion Kit, Page
22. Use when supply
pressure is under 50 PSI
or vacuum is used.
22 | Alpha • Pneumatic Valves
Accessories for Alpha Stacking Valves
End Plates and Isolator Plates
MKN
One MKN Kit is required to stack 1-to-6 Valves without
Isolator Plates. Each contains 2 End Plates, 2 Cap Screws
and 1 Gasket.
MKPOne MKP Kit is required to stack 7-to-12 Valves without
Isolator Plates, or 1-to-12 Valves with an Isolator Plate.
Each contains 2 End Plates, 2 Cap Screws and 1 Gasket.
PTNIsolator Plate. Blocks Supply and Exhaust Ports. Gasket
Included.
PEN Isolator Plate. Blocks Exhaust Ports. Gasket Included.
PPN Isolator Plate. Blocks Supply Ports. Gasket Included.
Valve
Isolator Plate
(when needed)
Stacking End Plate
Stacking Pin
Gaskets
Cap Screw
Typical Stacking Valve Assembly
Mounting Brackets
Kits include both Brackets and hardware to mount valve stacks to the brackets.
116710
116807
116808
116809
117987
Tie Bold Kit
Long L - 7” long
Short L - 3.75” long
Tall Z - 6” high
Short Z - 3” high
116809 Tall Z
116808 Short L
Dimensional Data
Mounting Brackets
3.25
.375
.98
1.25
1.28
.472
.344 (2PL)
2.50
R .172 TYP
.306
.472
1.544
.190
R. 172
TYP
.875
.672
.687
.817
.417
.417
1.28
“L” Brackets #116807 and 116808
Tall “L” 7.0
Short “L” 3.815
R.375
.335
1.08
1.08
.344 2PL
“Z” Brackets #116809 and 117987
R.375
Tall “Z” 6.0
Short “Z” 3.0
1.522
.190
Alpha • Pneumatic Valves |
23
Accessories
Breather Vent, External Supply Plug Kit
116464 Solenoid Breather Vent 10-32 Thread Size.
119306 External Solenoid Supply Plug Kit
Changes ALPHA valves from internal to external
solenoid air source.
Step #1:Remove all air supply sources, remove sealing
plug. Figure 1.
Step #2:Install separator plug by threading plug into valve
body with a flat-head screwdriver.
See Figure 2.
Step #3:Connect the external pilot air supply to the valve
with an 1/8” NPT connector.
Sealing
Plug
3/16” Allen Wrench
Flat-Head Screwdriver
Separator Plug
Cover Plate
Valve Body
Figure 1
Figure 2
Alpha “Thin” Valves
Alpha Thin Manifolds
11860X - X
Port Size
CodeDescription
1/4” NPT
5
Number of Stations
CodeDescription
2 Station
2
4
4 Station
6
6 Station
8
8 Station
10
10 Station
Alpha Thin Speed Controls
Control speed directly from the manifold. Kits allow you to
control only the cylinder direction needed.
119230 Kit controls Port 2 exhausting to Port 3.
119231 Kit controls Port 4 exhausting to Port 5.
118618 Includes both 119230 and 119231 control kits.
118612 Station blanking kit.
11860X-X ALPHA Thin
Manifold Stack
118618 Speed Control Kit
Subbase Valves
Manifold & End Plate Kits
 Manifold Kits are required when ordering Sub-base valves.
 One End Plate Kit is needed for each valve stack.

Manifold Kits include the Manifold,
one Gasket and two Screws.

End Plate Kits include two End Plates,
one Gasket and two Screws.
Port Size Manifold Kit End Plate Kit
1/8”
1/4”
3/8”
1/2”
115422-1116904-1
115455-1116916-1
116862-1116917-1
116899-1116926-1
Subbase Valve Manifolds
& End Plates
Thread
M4-.7
Alpha • Pneumatic Valves
Dimensional Data
Dimensions given in Inches and (Millimeters)
1/8” and 1/4” Body Ported Valves
3 31/32
(100.8)
2 15/16
(74.6)
1 15/32
(37.3)
3 1/4
(82.6)
1 13/16
(46)
Mounting Hole for No 10 Screw, 3PL
2 15/16
(74.1)
7/8
22.2
“4” PORT
(CYL)
1 15/32
(37.3)
7/8
(22.2)
“2” Port (CYL)
1/2 1/2
12.7 12.7
1 13/16
(46)
Pilot Port 2PL 1/8”NPTF
3/4
19.1
31/32
1 1/2 (38.1)
1 15/16
49.2
5 Port Exhaust
5
7/16” (11.1)
Mounting Hole for No
1 10 Screw, 3PL
1/2
(12.7)
7/8
(22.2)
13/16
(20.6)
3 Port Exhaust
1 Port Inlet
3
3/8” Body Ported Valves
”1” Port (INLET)
2 15/16
(74.6)
1 15/32’
(37.3)
4 Port (Cyl)
1 3/16
(30.1)
3 5/8
(92.2)
2 Port (Cyl)
11/32
(26.2)
2 1/32
(56.0)
13/16 (20.7)
3
1
2 7/16
(6.19)
1/2” (12.7)
“3” Port (EXH)
“5” Port (EXH)
1 1/2
(37.9)
2 7/16
(56.0)
1
4
2
5
1 7/32
(31.7)
7/8
(22.2)
Pilot Port, 2PL,
1/8” NPTF
21/32
(21.4)
3 31/32
(100.6)
3
(75.8)
1/2 (13.0)
Mounting Hole
17/32
(30.9)
5
24 |
3
2
4
Mounting Hole, 1/4” Screw
Stacking Valves
1 X (NO. OF VALVES) + 1 1/2
(38.1)
(25.4)
1 X (NO. OF VALVES) + 1
(25.4)
(25.4)
1
(25.4)
1
(25.4)
3 7/8
(98.4)
2 7/16
(61.9)
12/2
(12.7)
7/8
(22.2)
7/8
(22.2)
1 21/32
1 5/16 (42.1)
(33.3)
MTG SLOT FOR
5/16 SCREW
INLET PORT
3/8 NPTF
12/2
(12.7)
1 5/32
(29.4)
External Solenoid Supply
1/8” NPTF
4 Port (Cyl.)
2 Port (Cyl.)
Pilot Ports
1/8” NPTF
1 25/32
(45.2)
EXHAUST PORT
3/8 NPTF
2 7/16
(61.9)
3 1/4
(82.6)
3 31/32
(100.8)
17/32
(13.5)
Alpha • Pneumatic Valves | 25
Dimensional Data
Subbase Valves with 1/8” or 1/4” Cylinder Ports
“3” Exhaust Port
Dimensions given in Inches and (Millimeters)
“5” Exhaust Port
5.18
3.76
1.87
“1”
Inlet Port
1.1
.94
2.2
MTG HOLE .281 (2PL)
3.07
“4” Port (Cyl.)
2.0
.53
MTG HOLE .281 (2PL)
“2” Port (Cyl.)
4.11
Subbase Valves with 3/8” or 1/2” Cylinder Ports
“5” Exhaust Port
“3” Exhaust Port
5.54
4.12
2.23
“1” Inlet Port
MTG. HOLE
.281 (2 PL.)
1.26
.88
“4” Port (Cyl.)
1.26
2.5
2.52
“2” Port (Cyl.)
3.69
4.73
Thin Manifolds with 3/8” or 1/4” Cylinder Ports
NO. OF
STATIONS
­2
4
6
8
10
MTG. HOLE
.281 DIA.
(4 PL.)
.28
5.66
.28
4.13
.95
.19
.28
.66 MAX
(OPTIONAL SPEED
CONTROL)
3.44
.99
1.91
2.82
4.0
4
4
4
4
2
2
2
2
1.25 1.51
1.58
1.00
1.0
TYP
CYLINDER PORT
A
.44
2.01
A
3.57
5.57
7.57
9.57
11.57
26 | 10mm and 15mm Plug and Play • Pneumatic Valves
Features
Push-In Fitting Standard: 5/32” outlet, 1/4” inlet on 10mm
1/4” outlet, 3/8” inlet on 15mm
 High speed responsiveness and flow
 Less than 12ms response time
 Low power consumption
 Compact and High Flow Rate
 Plug In Valve
No wiring needed for installation
 Modular Type Manifold
 Each base is installed individually, so adding or
removing another base is simple.
 Wiring Method
Usage of D-Sub connector, or Flat Cable connector,
Substitute the D-Sub connector and Flat Cable
connector with ease
Safety
RoHS, UL, (In process of receiving CE mark.)
 Easy to add SUP/EXH Blocks
There is no limit to the addition of SUP/EXH Blocks
It can be applied for dual pressure & back pressure applications.
Performance Specifications
Operating Pressures
2-Position Single
21.8 to 101.5 p.s.i. (1.5 -7.0 bar)
2-Position Double 14.5 to 101.5 p.s.i. (1.0 -7.0 bar)
3-Position Double 29.0 to 101.5 p.s.i.(2.0 -7.0 bar)
Operating Medium
Compressed Air only
Temperature
23° to 122° F (-5° tp 50° C)
Coil Voltage
12, 24 VDC (± 10%)
Power Consumption
0.85 Watts
Flow10mm = 0.22 Cv (4.0mm2), 15mm = 0.53 Cv (9.6mm2)
Manifold Kit
Ordering
Valve
Action
4-Way 2 Position
Single Solenoid 12 VDC
Single Solenoid 24 VDC
Double Solenoid 12 VDC
Double Solenoid 24 VDC
10mm Valve on Manifold
10mm Valve
Only
15mm Valve
on Manifold 15mm Valve
Only
TP12C4S-012-M
TP12C4S-024-M
TP12C4D-012-M
TP12C4D-024-M
TP12C4S-012-V
TP12C4S-024-V
TP12C4D-012-V
TP12C4D-024-V
TP22C7S-012-M
TP22C7S-024-M
TP22C7D-012-M
TP22C7D-024-M
TP22C7S-012-V
TP22C7S-024-V
TP22C7D-012-V
TP22C7D-024-V
TP13C4D-012-V
TP13C4D-024-V
TP23C7D-012-M TP23C7D-012-V
TP23C7D-024-M TP23C7D-024-V
Valve on Manifold
4-Way 3 Position (all ports blocked)
Double Solenoid 12 VDC
Double Solenoid 24 VDC
TP13C4D-012-M
TP13C4D-024-M
Manifold Kits 10mm
15mm
25 Pin Manifold Kit 26 Pin Manifold Kit Supply/Exh Block
Din Rail
114829114834
114836114841
114840114842
114839114843
Manifold Kit includes: 2-End Caps, 1-Supply/Exh block and 1-Din Rail (10 station)
Valve Only
10mm and 15mm Plug and Play • Pneumatic Valves |
27
Assembly Instructions
1
End Plate
2
Supply Exhaust Block
3
Base
4
Valve
5
End Plate
6
Locking Clip
7
DIN Rail
8
DIN Rail Screw
9
“P” Port
4
3
5
2
10 “R” Port
1
11 “B” Port
12 “A” Port
6
9
8
10
7
11
12
1.Before assemble, check for proper alignment of five “O”
rings and (7) gasket.
2.The (8) metal locking clip should be fully extended out
before assembling.
3.Position the (4) valves in the desired location in the
stack. Align pins with sockets and push together.
Slide the (8) metal locking clip into place to lock the
2 units together. Continue this procedure until all
valve manifolds have been connected. Manifold Kit
Attachment includes: two (1 and 6) end plates, (2)
supply / exhaust block and (9) 1 - 10 DIN rail.
4.Attach the (2) supply / exhaust block to the end of the
stack and lock into place using the (8) metal locking
clip.
5.Align the (1) end plate to the (2) supply / exhaust block
and lock into place using the (8) metal locking clip.
6.Align the (6) end plate to the opposite end and lock into
place using the (8) metal locking clip.
7.Slide the (9) DIN rail onto the underside of the valve
stack into the desired location. Tighten one (10) screw
on top of each end plate. NOTE: (9) DIN rails may be
cut to size.
To replace a (4) valve unit without disturbing the valve
stack: Loosen and remove two (5) screws located on top
of valve. Pull up on (4) valve to remove. Align the electrical
connection on the end of the valve with the manifold socket.
Align and tighten (4) screws.
NOTE: Ten (4) valves per stack maximum.
The (8) metal locking clip must be extended out before
assembly to prevent bending of clip.
Voltages cannot be mixed on the valve stack
28 | 10mm and 15mm Plug and Play • Pneumatic Valves
Valve Circuits
1.Common
2.
Solenoid “A”
3.
Solenoid “B”
4.
1st Station
5.
2nd Station
6.
3rd Station
7.
11th Station
8.
12th Station
Manifold Electrical Arrangement
10mm Plug and Play • Pneumatic Valves |
Dimensional Data, 10mm*
25 Pin Sub-D Connector
L3, L4 Sup/Exh Block: 0.65 (16.5 ) x n
*Contact factory for dimensional data on 15mm valves
29
30 | 10mm Plug and Play • Pneumatic Valves
Dimensional Data
26 Pin Flat Cable Connector
Notes |
31
32 | Cat Series • Pneumatic Valves
Features
Valve Performance Features
•CAT Series Valves are available as single station units, bar
manifold or assembled as a stack.
•CAT Series valves are suitable for air or inert gas.
•Plugging the exhaust port allows single station valves to be
plumbed as 2-way valves. See page 34 to order the optional
exhaust port plug.
•CAT Series valves are available with a variety of coil options.
See Pg. 80.
•Class F coils are rated for 100% duty cycle.
Single CAT Series Valve
CAT Series Valve Features and Benefits
•Quick change coil can be easily interchanged or replaced.
Simply remove the top nut, slide off the coil and replace it with
a new coil.
•The coil accepts DIN-style connectors, or automotive spade
type connections. This helps reduce installation time and
provides a secure electrical hook-up. See page 80.
•When mounted individually, the coil can be rotated to face one
of four ways. As a stack, the coils can be mounted in two
directions.
•Coils are UL-listed and comply with CSA standards. UL file
#MH13513, CSA File #LR51090. NEMA 4 option available.
Two Valve CAT Series
Stack
High Flow Cat Valve
Performance Specifications
Pressure Range:
0 to 115 PSI Low Watt
Pressure Range:
0 to 150 PSI (10.4 bar)
Temperature Rating:
0° to 122°F (-17° to 50°C)
Flow:
1/8” Individual, Bar Manifold and Stacking Valves:
CAT33P: Cv = .062 (2.2 SCFM), Seat Orifice .051, Stem .070
CAT33S: Cv = .048 (1.8 SCFM), Seat Orifice .051, Stem .070
CAT44P: Cv = .056 (2.0 SCFM), Seat Orifice .039, Stem .051
CATXXB: Cv = .062 (2.2 SCFM), Seat Orifice .051, Stem .070
Operating Medium:
Compressed Air
Response Time:
5 - 9 ms
Performance Data, Ordering Menus and Dimensional Data for High-Flow CAT
Valves are found on page 34.
Six-Station Cat Valve
Bar Manifold
Cat Series • Pneumatic Valves |
Ordering
2
1/8” Individual and Stacking Valves
Model Number:
Port Size
Valve Function
CAT33P-XXX-X
1/8”
Non-Passing
CAT33S-XXX-X
1/8”
Non-Passing
CAT44P-XXX-X
1/8”
Passing
Coil Options
2
3
Body Style
Ported
Stackable
Ported
1
3
Code VoltageCurrent
000-N Valve with No Coil
005-D 5 Volt
DC
012-A 12 Volt
AC
012-D 12 Volt
DC
024-A 24 Volt
AC
Code Voltage
Current
024-D 24 Volt
DC
120-A 120 Volt
AC
240-A 240 Volt
AC
*005-L 5 Volt Low Watt DC
*012-L 12 Volt Low Watt DC
*024-L 24 Volt Low Watt DC
1
1
3
3
2
3
2
2
1
2
3
2
33
1
3
2
1
Normally Non-Passing
2
3
3
1
Normally Passing
2
1
If coil option A or D is selected,
a coil connector must be
ordered. See Pg. 79 for coil &
connector information.
* Available on CAT33P-XXX-L & CAT33S-XXX-L only.
Accessories
Dimensional Data
CAT Series Valve Stack
and116345-X Stacking Kit
Dimensions given in Inches and (Millimeters)
CAT44P
Body Ported,
Normally Passing
CAT33P
Body Ported
Normally Non-Passing
CAT33S
Stacking
Normally Non Passing
#10-32 Thread
1/8” NPTF
#10-32 Thread
2.43
(61.9)
3.12
(79.4)
2.68
(68.2)
.87
(22.2)
1.62 (41.3)
.451
(11.5)
.475
(12.1)
.35
(19.1)
.725
(18.4)
.87
(22.2)
1/8 NPTF
Ports (2)
1.62 (41.3)
1/8 NPTF
Ports (2)
.407
(10.3)
.875
(22.2)
1/8 NPTF
Ports (2)
1.625
(41.3)
.141
(3.6)
1.0
(25.4)
.391
(9.9)
#8-32 Mtg Holes (2)
.594
(15.1)
.391
(9.9)
1.0
(25.4)
.14
(3.6)
#8-32 Mtg Holes (2)
.875
(22.2)
.14
(3.6)
.594
(15.1)
.875
(22.2)
.594
(15.1)
.875
(22.2)
#8-32 Mtg Holes (2)
.394
(10)
.391
(9.9)
1.0
(25.4)
1
2
To stack CAT Series valves, tie1 3
1 3
rod mounting
kits are required.
Order kits separately from the
menu below.
Exhaust Plug
Stacking Tie-Rod Kits
59632-1 (10-32 Thread) 116345-2 2 Valve Stack
Plugs exhaust port to convert normally 116345-3 3 Valve Stack
non-passing 3-way valve to 2-way. 116345-4 4 Valve Stack
NOTE: To make a normally passing 116345-5 5 Valve Stack
3-way valve to a 2-way valve requires 116345-6 6 Valve Stack
a DC plug.
Tie-Rod Kits include tie rods,
nuts, o-rings and a plug.
1
2
3
34 | Cat Series • Pneumatic Valves
High Flow Cat Valve
Model Number:
Port Size Valve Function
CAT66P-XXX-X*
CAT77S-XXX-X*
CAT88P-XXX-X*
1/4”
1/4”
1/4”
Normally Closed
Normally Closed
Normally Open
Body Style
Ported
Stacking
Ported
* Coil Voltage
012-D
120-A
024-D
000-N
*012-L
*024-L
12 Volt DC
120 Volt AC
24 Volt DC
No Coil
Low Watt DC
Low Watt DC
High Flow Cat Valve
2
*Available on normally
closed valves only.
3
Performance Specifications
Pressure Range:
Temperature Rating:
Operating Medium:
High-Flow Valves:
2
0 to 150 PSI
0° to 122° F
Compressed Air
CAT66P: Cv = .2 (6.9 SCFM)
CAT77S: Cv = .2 (6.9 SCFM)
CAT88P: Cv = .2 (6.9 SCFM)
1
3
2
3
1
1
3
3
1
Normally Non-Passing
2
High Flow Cat Valve
High-Flow Tie-Rod Kits
.394
.25
1.000
#10 - 32 x .250
DP Mounting Holes
#10 - 32
Internal THD
1/4-18 NPT
Ports
1.000
1.500
1/4-18 NPT Ports
1.250
3
1
2
1
Normally Passing
2
3
1
2
1
3
Stacking Tie-Rod Kits
119698-2
(2 Stations)
(3 Stations)
119698-3
119698-4
(4 Stations)
(5 Stations)
119698-5
119698-6
(6 Stations)
119698-7
(7 Stations)
1.287
2.152
3
To stack CAT Series valves, tie1 3
1 3
rod mounting
kits are required.
Order kits separately from the
menu below.
Accessories
(4.137 N.O. Model)
1
2
Dimensional Data
3.547
2
3
2
2
1
2
Connector
CDW-30
CSN-30
CHW-30
119690-XX
30-mm connector with wire.
30-mm connector, strain relief.
30-mm connector, molded cable.
See Page 79 for Coil information.
Cat Series • Pneumatic Valves |
Ordering
Cat Valve Bar Manifold
C A T X X B - X X X - X
Coil Options
No. of Stations
02
03
04
05
06
07
08
09
Code
000-N
005-D
012-A
012-D
024-A
024-D
120-A
120-D
10
11
12
13
14
15
16
Dimensional Data
VoltageCurrent
Valve with No Coil
5 Volt
DC
12 Volt
AC
12 Volt
DC
24 Volt
AC
24 Volt
DC
120 Volt
AC
120 Volt
DC
Code Voltage
Current
240-A 240 Volt
AC
005-L 5 Volt Low Watt DC
012-L 12 Volt Low Watt DC
024-L 24 Volt Low Watt DC
See Page 79 for Connectors
and other Coil options.
Dimensions given in Inches and (Millimeters)
Cat Valve Bar Manifold
1/8 - 27 NPTF
Inlet Ports
.451
1.609
.407
Six-Station Cat Valve
Bar Manifold
3.275
.877
.725
.190 Mtg Holes
.500
1.000
1.000
Between
Stations
1/8 - 27 NPTF
Ports
35
36 | Cat Series • Pneumatic Valves
Miniature 3-Way and 4-Way Valves
Ordering Information:
ModelDescription
P114400
114806
114807
CSN-MICRO
P251SS-012-D
P251SS-012-E
P251SS-024-D
P251SS-024-E
P251SS-120-A
P251SS-120-B
P261SS-012-D
P261SS-012-E
P261SS-024-D
P261SS-024-E
P261SS-120-A
P261SS-120-B
P211SS-012-D
P211SS-012-E
P211SS-024-D
P211SS-024-E
P211SS-120-A
P211SS-120-B
P211SC-012-D
P211SC-012-E
P211SC-024-D
P211SC-024-E
P211SC-120-A
P211SC-120-B
P221SS-012-D
P221SS-012-E
P221SS-024-D
P221SS-024-E
P221SS-120-A
P221SS-120-B
P221SC-012-D
P221SC-012-E
P221SC-024-D
P221SC-024-E
P221SC-120-A
P221SC-120-B
END PLATE FOR 3-WAY OR 4-WAY VALVE STACK
MOUNTING BRACKET FOR INLINE VALVES
ISOLATOR PLUG KIT FOR STACKING VALVES
CONNECTOR, STRAIN RELIEF
3-WAY BODY PORTED, LEAD WIRE, 12 DC
3-WAY BODY PORTED, PLUG-IN, 12 DC
3-WAY BODY PORTED, LEAD WIRE, 24 DC
3-WAY BODY PORTED, PLUG-IN, 24 DC
3-WAY BODY PORTED, LEAD WIRE, 120 AC
3-WAY BODY PORTED, PLUG-IN, 120 AC
3-WAY STACKING, LEAD WIRE, 12 DC
3-WAY STACKING, PLUG-IN, 12 DC
3-WAY STACKING, LEAD WIRE, 24 DC
3-WAY STACKING, PLUG-IN, 24 DC
3-WAY STACKING, LEAD WIRE, 120 AC
3-WAY STACKING, PLUG-IN, 120 AC
4-WAY BODY PORTED, LEAD WIRE, 12 DC
4-WAY BODY PORTED, PLUG-IN, 12 DC
4-WAY BODY PORTED, LEAD WIRE, 24 DC
4-WAY BODY PORTED, PLUG-IN, 24 DC
4-WAY BODY PORTED, LEAD WIRE, 120 AC
4-WAY BODY PORTED, PLUG-IN, 120 AC
4-WAY BODY PORTED W/SPEED CONTROL, LEAD WIRE, 12 DC
4-WAY BODY PORTED W/SPEED CONTROL, PLUG-IN, 12 DC
4-WAY BODY PORTED W/SPEED CONTROL, LEAD WIRE, 24 DC
4-WAY BODY PORTED W/SPEED CONTROL, PLUG-IN, 24 DC
4-WAY BODY PORTED W/SPEED CONTROL, LEAD WIRE, 120 AC
4-WAY BODY PORTED W/SPEED CONTROL, PLUG-IN, 120 AC
4-WAY STACKING, LEAD WIRE, 12 DC
4-WAY STACKING, PLUG-IN, 12 DC
4-WAY STACKING, LEAD WIRE, 24 DC
4-WAY STACKING, PLUG-IN, 24 DC
4-WAY STACKING, LEAD WIRE, 120 AC
4-WAY STACKING, PLUG-IN, 120 AC
4-WAY STACKING W/SPEED CONTROL, LEAD WIRE, 12 DC
4-WAY STACKING W/SPEED CONTROL, PLUG-IN, 12 DC
4-WAY STACKING W/SPEED CONTROL, LEAD WIRE, 24 DC
4-WAY STACKING W/SPEED CONTROL, PLUG-IN, 24 DC
4-WAY STACKING W/SPEED CONTROL, LEAD WIRE, 120 AC
4-WAY STACKING W/SPEED CONTROL, PLUG-IN, 120 AC
114806 Mounting Bracket
Kit is designed for use with both 3-Way
and 4-Way valves. Kit consists of a
bracket, two #6-32 screws, and two
nuts.
P114400 End Plate Kit
Kit consists of two end plates, two
o-rings, and two bolts. One kit required
for each valve stack. Can be used
for 3-Way or 4-Way valves, or any
combination of valves.
3-Way Body Ported
4-Way Body Ported
4-Way Body Ported
with Speed Controls
3-Way and 4-Way Stacking Valves
CSN-MICRO Connector
Plug-in DIN type connector conforms
to Industrial Micro Type C.
Order separately.
114807 Isolator Plug Kit
Kit consists of two plugs. Plugs can be
used on stacking valves to convert
4-ways to 3-ways, or 3-ways to 2-ways.
Also can be used to provide multiple
pressures to a valve stack.
Premair™ • Pneumatic Valves |
3-Way Valves
•Quick Response
•Direct Acting/Single Solenoid
•Non-Locking Manual Override
•Continuous Duty Coil
•1/8” NPT
•2-Position/Spring Return
•Can be used as a Diverter
or Selector Valve
4-Way Valves
•Quick Response
•Can be used in a variety of
2-, 3-, and 4-Way functions
•Direct Acting/Single Solenoid
•Non-Locking Manual Override
•Continuous duty Coil
•1/8” NPT
•2-Position/Spring Return
•Optional Built-In
Dual Flow Controls
Dimensional Data
37
Performance Specifications:
Port Size-NPT
1/8” NPT
Media
Air or Inert Gas
Operating Pressure
3-Way, 0 to 125 PSI
4-Way, Vac to 125 PSI
Ambient Temperature Range
32 to 125 F (0 to 50 C)
Cv Factor.144
Coil Rated Voltage
120VAC (50/60Hz); 12, 24 VDC
Allowable Voltage Fluctuation
+ or - 10% of Rated Voltage
Coil Insulation Type
Class B Rated, 100% Duty Cycle
Power Consumption
DC 4.5 Watts
Electrical Entry
24” Lead Wire (22 AWG)
Plug-In DIN Connector
(Industrial Micro Type C)
Manual Override
Yes, Top of Coil, Non-Locking
Materials
Seals; Buna-N, Coil: Acetal
Body; Aluminum, Brass and Stainless
.012/.010 (DC), .012/.020 (AC) Sec.
Response Time (On/Off)
Max. Cycle Rate
2700 (DC), 1875 (AC)
SCFM @ 100 PSIG>10
Leak Rate (Max. Allowed)
4cc/Min. @ 100 PSIG
Lubrication
None Required, Factory Pre-Lubed
Weight
3-Way; .26 lbs (116g)
4-Way; .28 lbs. (128g)
4-Way Body Ported
3-Way Body Ported
Stacking Valves
Premair™Premair™
38 | Premair • Pneumatic Valves
2-Way Direct Acting Solenoid Valves
••
Valves are direct acting normally closed for fast response and are excellent
for low operating pressure applications.
•• Die-cast brass body, stainless steel stem and buna-n diaphragm provide
excellent durability.
•• Suitable for use with water, air, lightweight oil, liquid gas and vacuum*.
•• Available with 12 VDC, 24 VDC, AND 120 VAC coils.
TB011B-XXX-X
Port Size: 1/8" NPT
Orifice: 1.2 mm, 3/64"
Cv: 0.1, SCFM: 3
Pressure Range: AC = 120 PSI
DC = 100 PSI
TB022B-XXX-X
Port Size: 1/4" NPT
Orifice: 2.3 mm, 3/32"
Cv: 0.18, SCFM: 5
Pressure Range: AC = 120 PSI
DC = 100 PSI
TB034B-XXX-X
Port Size: 3/8" NPT
Orifice: 8.0 mm, 5/16"
Cv: 1.0, SCFM: 28
Pressure Range: AC = 140 PSI
DC = 100 PSI
TB066B-XXX-X
Port Size: 3/4" NPT
Orifice: 20 mm, 25/32"
Cv: 8.6, SCFM: 240
Pressure Range: AC = 120 PSI
DC = 85 PSI
Technical Data
Temperature Range: 0 - 180 F
Duty Cycle: 100 %
Power consumption: 22 VA
Response Time: 30 ms
TB035B-XXX-X
Port Size: 3/8" NPT
TB045B-XXX-X
Port Size: 1/2" NPT
Orifice: 13 mm, 33/64"
Cv: 4.5, SCFM: 126
Pressure Range: AC = 120 PSI
DC = 100 PSI
TB087B-XXX-X
Port Size: 1" NPT
Orifice: 25 mm, 1"
Cv: 11, SCFM: 308
Pressure Range: AC = 100 PSI
DC = 70 PSI
Ordering Information
Replace XXX-X with voltage needed
000-N = No Coil
012-D = 12 VDC
024-D = 24 VDC
024-A = 24 VAC
120-A = 120 VAC
(Viton Seals Available, Consult Factory)
NOTE:
All valves are shown with a CSN (1/8” and 1/4” ports) or CSN-30 (3/8” & larger) connector.
Connector is to be ordered separately.
See page 79 for ordering information.
* Vacuum operation only available with TB011B-X, TB022B-X and TB034B-X.
MaxAir • Brass Direct Acting Solenoid Valves |
2-Way Solenoid/Pilot Acting Valves
•• Valves are internally piloted, normally closed and excellent for
high flow applications.
•• Die-cast brass body, stainless steel stem and buna-n diaphragm provide
excellent durability.
•• Suitable for use with water, air, lightweight oil, and liquid gas.
•• Available in 12 VDC, 24 VDC, AND 120 VAC coils.
TB04EB-XXX-X
Port Size: 1/2" NPT
Orifice: 13 mm, 33/64"
Cv: 4.5, SCFM: 126
Pressure Range: 10-150 PSI
TB03EB-XXX-X
Port Size: 3/8" NPT
Orifice: 13 mm, 33/64"
Cv: 4.5, SCFM: 126
Pressure Range: 10-150 PSI
TB06HB-XXX-X
Port Size: 3/4" NPT
Orifice: 25 mm, 1"
Cv: 12, SCFM: 336
Pressure Range: 10-150 PSI
TB08HB-XXX-X
Port size: 1" NPT
Orifice: 25 mm, 1"
Cv: 12, SCFM: 336
Pressure Range: 10-150 PSI
Ordering Information
Replace XXX-X with voltage needed
000-N = No Coil
012-D = 12 VDC
Technical Data
024-D = 24 VDC
Temperature Range: 0 - 180 F
024-A = 24 VAC
Duty Cycle: 100 %
120-A = 120 VAC
Power consumption: 22 VA
Response Time: 50 ms
TB12JB-XXX-X
Port Size: 1 1/4" NPT
Orifice: 38 mm, 1 1/2"
Cv: 22, SCFM: 615
Pressure Range: 10-150 PSI
TB14JB-XXX-X
Port size: 1 1/2" NPT
Orifice: 38 mm, 1 1/2"
Cv: 22, SCFM: 615
Pressure Range: 10-150 PSI
NOTE: All valves are shown with a CSN-30 connector.
Connector is to be ordered separately.
See page 79 for ordering information.
39
40 | Brass Solenoid/Pilot Acting Valves
2-Way Stainless Steel Solenoid/Pilot Acting Valves
••
Valves are internally piloted, normally closed and excellent for
high flow applications.
•• # 304 stainless steel body, stainless steel stem and viton diaphragm
provide excellent durability.
•• Suitable for use with beverage dispensing, water, air, lightweight oil, and
liquid gas and most chemical liquids.
•• Available in 12 VDC, 24 VDC, AND 120 VAC coils.
TS03EV-XXX-X
Port Size: 3/8" NPT
Orifice: 13 mm, 33/64"
Cv: 4.5, SCFM: 126
Pressure Range: 10-150 PSI
TS04EV-XXX-X
Port size: 1/2” NPT
Orifice: 13 mm, 33/64"
Cv: 4.5, SCFM: 126
Pressure Range: 10-150 PSI
TS06HV-XXX-X
Port Size: 3/4” NPT
Orifice: 25 mm, 1"
Cv: 12, SCFM: 336
Pressure Range: 10-150 PSI
TS08HV-XXX-X
Port size: 1" NPT
Orifice: 25 mm, 1"
Cv: 12, SCFM: 336
Pressure Range: 10-150 PSI
TS12JV-XXX-X
Port Size: 1 1/4" NPT
Orifice: 38 mm, 1 1/2"
Cv: 22, SCFM: 615
Pressure Range: 10-150 PSI
TS20KV-XXX-X
Port Size: 2" NPT
Orifice: 50 mm, 2"
Cv: 48, SCFM: 1343
Pressure Range: 10-150 PSI
Technical Data
TS14JV-XXX-X
Port Size: 1 1/2" NPT
Orifice: 38 mm, 1 1/2"
Cv: 30, SCFM: 839
Pressure Range: 10-150 PSI
Ordering Information
Replace XXX-X with voltage needed
000-N = No Coil
012-D = 12 VDC
024-D = 24 VDC
024-A = 24 VAC
120-A = 120 VAC
Temperature Range: 0 - 180 F
Duty Cycle: 100 %
Power consumption: 22 VA
Response Time: 50 ms
NOTE: All valves are shown with a CSN-30 connector.
Connector is to be ordered separately.
See page 79 for ordering information.
Dimensional, Repair Kit and Information |
41
2-Way Direct Acting
View A
P/N
VIEW
“A”
“B”
“C”
A
A
A
B
B
B
B
2.835
2.972
3.130
4.232
4.232
4.449
4.921
.866
1.378
2.165
2.618
2.618
2.795
3.780
.866
1.000
1.181
1.890
1.890
2.283
2.756
TB011B-XXX-X
TB022B-XXX-X
TB034B-XXX-X
TB035B-XXX-X
TB045B-XXX-X
TB066B-XXX-X
TB087B-XXX-X
PORT SIZE REPAIR KIT
1/8­–
1/4
–
3/8
–
3/8
SK-T035B
1/2
SK-T045B
3/4
SK-T066B
1
SK-T087B
View B
2-Way Solenoid/Pilot Acting
P/N
“A”
“B”
“C”
TB03EB-XXX-X
TB04EB-XXX-X
TB06HB-XXX-X
TB08HB-XXX-X
TB12JB-XXX-X
TB14JB-XXX-X
4.193
4.193
4.961
4.961
5.728
5.728
2.618
2.618
3.780
3.780
5.157
5.157
1.890
1.890
2.756
2.756
3.780
3.780
P/N
“A”
“B”
“C”
TS03EV-XXX-X
TS04EV-XXX-X
TS06HV-XXX-X
TS08HV-XXX-X
TS12JV-XXX-X
TS14JV-XXX-X
TS20KV-XXX-X
4.193
4.193
4.980
4.980
5.728
5.728
6.319
2.618
2.618
3.937
3.937
5.157
5.157
6.299
1.890
1.890
2.756
2.756
3.780
3.780
4.409
PORT SIZE REPAIR KIT
3/8
1/2
3/4
1
1-1/4
1-1/2
SK-T03EB
SK-T04EB
SK-T06HB
SK-T08HB
SK-T12JB
SK-T14JB
2-Way Stainless Steel
PORT SIZE REPAIR KIT
3/8
1/2
3/4
1
1-1/4
1-1/2
2
SK-T03EV
SK-T04EV
SK-T06HV
SK-T08HV
SK-T12JV
SK-T14JV
SK-T20KV
42 | 50 Series • Pneumatic Valves
Features
50 Series 3-Way & 4-Way Valves
• Numerous Styles and Options.
3-Way or 4-Way Configurations.
• Six Actuator Styles.
Hand Lever
Cam Stem
Palm Button
Pilot
Roller Cam
Manual Bleed
• Compact Size provides greater design flexibility.
Perfect for low to moderate flow applications requiring
•
manual or mechanical valve operation.
4
Hand Lever
3
Palm Button
Roller Cam
1
2
Comprehensive Valve Design
1. Aluminum Body
50 Series Valves feature an extruded aluminum body for less
porosity, greater durability and lighter weight.
2. Body Threaded Ports
Port threads are 1/8” NPTF
3. Buna N Seals
The standard spool seals are Buna N. For high temperature
applications, Viton seals are available. Consult the factory for
ordering information.
4. Sturdy Valve Spools
Spools are steel on mechanical and manually actuated
valves. Pilot and bleed actuator valves feature aluminum
spools.
Cam Stem
Pilot
Manual Bleed
50 Series • Pneumatic Valves |
Ordering
3-Way and 4-Way Valves
50 X X - XX
50 Series Valves
Valve Function
CodeDescription
3
3-Way
4
4-Way
Body Style
CodeDescription
0
1/8” Side Ports
1*
1/8” Side Ports with panel mounting
*Available only with Palm Button
Actuators (02, 12, 21, 22, 32, 41)
3-Way
Actuator / Return
CodeActuator/Return
01 Hand Lever/Spring
10 Hand Lever/Manual
20 Hand Lever/Pilot
02 Palm Button/Spring
12 Palm Button/Manual
21 Palm Button/Pilot
22 Palm w/o Button/Spring
32 Palm w/o Button/Manual
41 Palm w/o Button/Pilot
05 Roller Cam/Spring
06 Cam Stem/Spring
24 Cam Stem/Pilot
07Pilot/Spring
35Pilot/Pilot
33 Manual Bleed/Manual Bleed
Performance Specifications
Pressure Range:
20-150 PSI Max.
50-150 PSI Max. (Manual Bleed Actuator)
Flow:
16 SCFM
Cv Factor:
.43 Cv
Temperature Rating:
-10° to 180°F (-23° to 82°C)
Minimum Pilot Pressure: 30 PSI (2.1 Bar) Pilot Return
60 PSI (4.2 Bar) Pilot Actuator/Spring Return Valves
Lubrication:
Valves use O-ring seals. For maximum
performance and life expectancy, standard air line
lubrication should be used.
4-Way
Optional Palm
Buttons
CodeDescription
13111 Plastic, Black
119243 Metal, Plain
119244 Metal, Red
119245 Metal, Green
MP3651-7 Plastic, Red
For 22, 32 or 41 Actuators
43
44 | 50 Series • Pneumatic Valves
Dimensional Data
Dimensions given in Inches and (Millimeters)
Basic 3-Way Valve
2.0
(50.8)
3/4”
(19.1)
1
(25.4)
“2” Port (Cylinder)
3/8
(9.5)
Basic 4-Way Valve
MTG. HOLES
.199 (5.1) Dia.
3/16
(4.8)
“1” Port (Inlet)
1 3/8
(34.9)
“3” Port (Exhaust)
Hand Lever Valves
“4” Port (Cylinder)
2.5
(63.5)
1 1/2
(39.1)
1 9/16
(39.7)
“2” Port (Cylinder)
3/16
(4.8)
3/8
(9.5)
3/4”
(19.1)
5/8
(15.9)
3/16
(4.8)
1 1/2
(39.1)
MTG. HOLES
.199 (5.1) Dia.
“5” Port (Exhaust)
5030-01, 5030-10
5/8
(15.9)
1 1/4
“1” Port (Inlet)
“3” Port (Exhaust)
1 7/8
(47.6)
5030-20
1/8-27 NPTF
1” (25.4)
3 13/16
(96.8)
1” (25.4)
7/32
(5.6)
3 15/32
(88.1)
21/32
(16.7)
3 29/32
(99.2)
1 1/4
5040-01, 5040-10
5040-20
1.25
(31.8)
1/8-27 NPTF
1” (25.4)
1” (25.4)
7/32
(5.6)
3 31/32
(100.8)
Palm Button Valves
5030-02, -22, -12, -32
5030-21, -41
5/16
(7.9)
3 11/32
(84.9)
1 3/4
(28.6)
7/32
(5.6)
3 25/32
(96.0)
1/8-27 NPTF
5031-XX,
5041-XX
21/32
(16.7)
Can be mounted up
to 5/16” thickness.
3/4-16 UNF-2A
1 3/4
(44.5)
5040-21, -41
5040-02, -22, -12, -32
21/32
(16.7)
4 13/32
(111.9)
1/8-27 NPTF
1 1/8
(28.6)
2”
(50.8)
3 27/32
(97.4)
7/32
(5.6)
21/32
(16.7)
4 9/32
(108.7)
Roller Cam Valves
5030-05
1” (25.4)
3/16
(4.8)
5/16
(7.9)
3 23/32
(94.5)
7/16
(11.1)
1 1/2
(38.1)
7/32
(5.6)
5040-05
1” (25.4)
Steel
Roller
4 7/32
(107.2)
7/32
(5.6)
7/16-20 Threads
7/8
(22.2)
50 Series • Pneumatic Valves |
Dimensional Data
Dimensions given in Inches and (Millimeters)
Cam Stem Valves
5030-06
5040-24
5030-24
Cam Stem Valves
9/16
(14.3)
7/16
(11.1)
5040-06
3 9/32
(83.3)
7/32
(5.6)
5/16
(7.9)
Pilot Valves
5030-35
3 5/16
(86.1)
21/32
(16.7)
5030-07
21/32
(16.7)
3 5/16
(86.1)
Pilot Valves
21/32
(16.7)
1/8-27 NPTF
1/8-27NPTF
5040-35
5040-07
3 13/16
(96.8)
21/32
(16.7)
21/32
(16.7)
3 13/16
(96.8)
1/8-27 NPTF
Manual Bleed Valves
5030-33
4 5/8
(117.5)
1 5/16
(33.3)
Manual Bleed Valves
21/32
(16.7)
21/32
(16.7)
5040-33
1 5/16
(33.3)
5 1/8
(130.2)
21/32
(16.7)
1 5/16
(33.3)
45
46 | MaxAir • Pneumatic Valves
Features
3-Way and 4-Way Hand Lever Valves 1/4” and 3/8” NPT Ports
•
Light weight aluminum bodies and Buna-N seals are standard
•
Ideal for packaging, material handling and air motor applications.
•
Hand levers available with lever parallel or perpendicular to
valve body.
•
Parallel lever can be manifold mounted.
See pg. 16 for manifold ordering information.
•
1/4” perpendicular hand lever valves can be panel mounted.
Performance Specifications
CV (Lever)
Operating Medium
Pressure Range
Temperature Range
Port Size NPT
Filtration
Perpendicular Levers
1/4” = .70, 3/8” = 1.14
Non-lubricated or lubricated air
20 -140 PSI
15° to 122°F (-10° to 50°C)
1/4”, 3/8”
40 micron recommended
Ordering
MODEL
DESCRIPTION
Levers Perpendicular to Body
M212LM
1/4”, 4-Way, 2-Position, Lever/Manual
M212LS
1/4”, 4-Way, 2-Position, Lever/Spring
M312LS
1/4”, 4-Way, 3-Position, All Ports Blocked
M213LS
3/8”, 4-Way, 2-Position, Lever/Spring
M213LM
3/8”, 4-Way, 2-Position, Lever/Manual
M252LM
1/4”, 3-Way, 2-Position, Lever/Manual
M252LS
1/4”, 3-Way, 2-Position, Lever/Spring
Parallel Levers
Levers Parallel to Body
M212LM-R
1/4”, 4-Way, 2-Position, Lever/Manual
M212LS-R
1/4”, 4-Way, 2-Position, Lever/Spring
Dimensional Data
See page 21
Replacement Accessories
MODEL
DESCRIPTION
114420
Black Knob
114421
Red Knob
114418
Boot for 1/4” Valve
114419
Boot for 3/8” Valve
114822Lever
Panel Mounting is standard on
1/4” NPT Perpendicular Valves
MaxAir • Pneumatic Valves |
47
Dimensional Data
4-Way Hand Lever (Perpendicular)
0.169 (2 PL)
0.169 (2 PL)
0.169 (2 PL)
0.169 (2 PL)
.144
.138
1.024
1.181
1.02
.906
M213LS
M213LM
.144
.528
.906
1.181
M212LM
.138
.394
.528
.394
1.181
1.181
M212LS
M312LS
48 | MaxAir • Pneumatic Valves
Dimensional Data
4-Way Hand Lever (Parallel)
3-Way Hand Lever (Perpendicular)
MaxAir • Pneumatic Valves |
49
Features
4-Way, 2 & 3-Position Rotary Lever Valves 1/4” & 3/8” 1/2” NPT Ports
• Light weight aluminum bodies and Buna-N seals are standard
• Ideal for packaging, material handling and air motor applications.
• Rotary lever valve is a 3-position, all ports blocked, manual return.
• Panel mount nut is supplies as standard.
Performance Specifications
SCFM
CV (Rotary Lever)
Operating Medium
Pressure Range
Temperature Range
Port Size NPT
Filtration
1/4” = 40, 3/8” = 65, 1/2” = 85
1/4” = 1.25, 3/8” = 2.0, 1/2” = 2.4
Non-lubricated or lubricated air
20 -140 PSI
15° to 122°F (-10° to 50°C)
1/4”, 3/8”, 1/2”
40 micron recommended
Ordering
2
4
1
3
MAN
MAN
ModelDescription
Rotary Hand Lever
1/4”, 4-Way, 2-Position, Manual
M112LR
M113LR
3/8”, 4-Way, 2-Position, Manual
M114LR
1/2”, 4-Way, 2-Position, Manual
M512LR
1/4”, 4-Way, 3-Position, Manual
M513LR
3/8”, 4-Way, 3-Position, Manual
1/2”, 4-Way, 3-Position, Manual
M514LR
4-Way 3-Position (Rotary Hand )
2
4
1
3
MAN
MAN
4-Way 2-Position (Rotary Hand )
Features
3-Way & 4-Way Foot Pedal Valves
•Rugged aluminum alloy housing and pedal provide excellent
durability and are light weight.
•Valves are available with a mechanical detent or as spring return.
•Mechanical detent 3-way and 4-way valves have a guard for applications
where accidental actuation may result in injury or damage.
•Guard is safety yellow composite construction.
Performance Specifications
Port Size:
Pressure Range:
Temperature Range:
Media
1/4” NPT
30-150 PSI
32° to 160°F (0° to 71°C)
Compressed Air
M252FS
Foot Pedal Valve
Ordering
ModelDescription
M252FS
M212FS
M252TM
M212TM
114417
M252TS
M212TS
114645
3-Way, Spring Return, No Guard
4-Way, Spring Return, No Guard
3-Way, Mechanical Detent, With Guard
4-Way, Mechanical Detent, With Guard
Guard only
3-Way, Spring Return, With Guard
4-Way, Spring Return, With Guard
Clip (Foot Pedal)
Foot Pedal Valve
Show with Guard
M512LR
M513LR
M514LR
SERIES
50 | MaxAir • Pneumatic Valves
• Rugged aluminum body is
lightweight and durable.
•
Valves are available with roller
cam, cam stem, push button, or
selector, with spring return.
3-Way, 1/8”
M291CS
Technical Data
Port size:
Pressure Range:
Temperature:
Range
Media:
Flow:
M291RS
M291HS-10
1/8” NPT
0-150 PSI
32-160 F (0-71 C)
Compressed Air
Cv=.2, 8 scfm
• Ideal for sensing the position and
controlling moving devices such as
cylinders,slides and gates.
• 1/4” 3-way valves can be plumbed
to perform as normally passing,
normally non-passing, or selector.
1/8” 3-way can only be used as
normally non-passing.
• Stock the basic cam stem valve
and a selection of actuators to meet
most application needs.
3-Way, 1/4”
M252CS
Technical Data
Port size:
Pressure Range:
Temperature:
Range
Media:
Flow:
M252RS
M252HS-10
1/4” NPT
0-150 PSI
32-160 F (0-71 C)
Compressed Air
Cv=.7, 26 scfm
4-Way, 1/4”
M212CS
Technical Data
Port size:
Pressure Range:
Temperature:
Range
Media:
Flow:
M212RS
M212HS-10
1/4” NPT
0-150 PSI
32-160 F (0-71 C)
Compressed Air
Cv=.7, 26 scfm
MaxAir • Pneumatic Valves |
M291HS-15
M291HS-11
M291HS-13
M291LS-10
Ordering Information | 3-Way, 1/8” NPT
Complete Models Basic Valves
M291HS-17
M291HS-10
M291HS-15
M291HS-11
M291HS-13
M291LS-10
M291LS-11
M291RS
M291CS
M291LS-10-2
M252HS-15
3-Way, Standard Palm Button, Spring Return (Green)
3-Way, Standard Palm Button, Spring Return (Red)
3-Way, Palm Button w/Detent, Spring Return
3-Way, Palm without Guard, Spring Return
3-Way, Palm w/Guard, Spring Return
3-Way, Standard Selector, Manual
3-Way, Long Knob Selector, Manual
3-Way, Roller Lever, Spring Return
Basic Valve, 3-Way, Cam Stem, Spring Return
3-Way, Two Valve Kit (Both valves actuate at same time)
M252HS-11
M252HS-13
Ordering Information | 3-way. 1/4” NPT
Complete Models
M252HS-17
M252HS-10
M252HS-15
M252HS-11
M252HS-13
M252LS-10
M252LS-11
M252RS
M252CS
M212HS-15
M291LS-10-2
Actuators Only
114597-10
114597-11
114597-13
114597-15
114598-10
114598-11
114599
114597-17
Standard Palm Button Actuator (Red)
Palm Button without Guard (Red)
Palm Button w/Guard (Red)
Palm Button w/Detent (e-stop) (Red)
Standard Knob (Black)
Long Knob (Black)
Roller Lever
Standard Palm Button Actuator (Green)
M252LS-11
M252LS-10
Actuators Only
3-Way, Standard Palm Button, Spring Return (Green)
3-Way, Standard Palm Button, Spring Return (Red)
3-Way, Palm Button w/Detent
3-Way, Palm without Guard, Spring Return
3-Way, Palm w/Guard, Spring Return
3-Way, Standard Selector, Manual
3-Way, Long Knob Selector, Manual
3-Way, Roller Lever, Spring Return
Basic Valve, 3-Way, Cam Stem, Spring Return
M212HS-11
M291LS-11
M212HS-13
Ordering Information | 4-Way, 1/4” NPT
114597-10
114597-11
114597-13
114597-15
114598-10
114598-11
114599
114597-17
Standard Palm Button Actuator (Red)
Palm Button without Guard (Red)
Palm Button w/Guard (Red)
Palm Button w/Detent (e-stop) (Red)
Standard Knob (Black)
Long Knob (Black)
Roller Lever
Standard Palm Button Actuator (Green)
M212LS-11
M212LS-10
Complete Models
Actuators Only
M212HS-17
M212HS-10
M212HS-15
M212HS-11
M212HS-13
M212LS-10
M212LS-11
M212RS
M212CS
114597-10
114597-11
114597-13
114597-15
114598-10
114598-11
114599
114597-17
4-Way, Standard Palm Button, Spring Return (Green)
4-Way, Standard Palm Button, Spring Return (Red)
4-Way, Palm Button w/Detent, Spring Return
4-Way, Palm without Guard, Spring Return
4-Way, Palm w/Guard, Spring Return
4-Way, Standard Selector, Manual
4-Way, Long Knob Selector, Manual
4-Way, Roller Lever, Spring Return
Basic Valve, 4-Way, Cam Stem, Spring Return
Standard Palm Button Actuator (Red)
Palm Button without Guard (Red)
Palm Button w/Guard (Red)
Palm Button w/Detent (e-stop) (Red)
Standard Knob (Black)
Long Knob (Black)
Roller Lever
Standard Palm Button Actuator (Green)
51
52 | E Series • Pneumatic Valves
Features
3-Way & 4-Way Valves
Several Styles and Options
3-Way or 4-Way Configurations. 2-and 3-position configurations.
Numerous Actuator Styles
Manual MechanicalElectric
Pneumatic
Hand Lever
Cam Stem
Single Solenoid
Pilot
Palm Button
Roller Cam
Double Solenoid
Bleed
Pedal
Treadle
Many Performance Features
Buna-N spool seals are standard. Viton seals are available for high temperature
applications. Consult the factory for ordering information.
The E Series Valve has a low profile. An extruded aluminum body provides
excellent durability and lighter weight.
An External Solenoid Supply Port allows service in low pressure applications.
This requires a #116153 plug Kit. See Page 56 for operation and ordering
information.
Solenoid Override
Manual locking override is standard on solenoid models. Turn override to
operate.
Solenoid override is a convenient means to set-up and trouble shoot circuits.
Air pressure at the solenoid exhaust will also override the solenoid.
Coils
Coils are UL and CSA Listed (Files: UL #MH13513; CSA #LR51090).
Hand Lever
Palm Button
Pedal
Treadle
Cam Stem
Performance Specifications
Pressure Ranges:
Manual Actuators
Min. Pilot Press
PSI (Bar)
PSI (Bar)
Manual, Spring, and Spring
Centered Returns:
20-150 (1.4-10.2)
Roller Cam
30 (2)
Mechanical Actuators
Manual, Spring, and Spring
Centered Returns:
20-150 (1.4-10.2)
30 (2)
Solenoids
Electric Actuators
Spring Return
Spring Centered Return
Solenoid Return
30-150 (2-10.2)
35-150 (2.4-10.2)
20-150 (1.4-10.2)
Pilot
Pneumatic Actuators
Pilot/Spring Return
Pilot/Spring Centered
Pilot/Pilot Return
Bleed/Spring Return
Bleed/Bleed
20-150 (1.4-10.2)
20-150 (1.4-10.2)
20-150 (1.4-10.2)
20-150 (1.4-10.2)
20-150 (1.4-10.2)
30 (2)
35 (2.4)
15 (1)
Flow:
26 SCFM
Cv Factor:
.70 Cv
Temperature Ratings:
-10° to 180° F (-23° to 82° C)
Weight:
Solenoid Valves 1.8 to 3.4 oz. (.82 to 1.5 g)
Non-Solenoid Valves .7 to 1.3 oz (.32 to .6 g)
Lubrication:Valves use O-ring seals. For maximum
performance and life expectancy, standard air line
lubrication should be used.
Bleed
E Series • Pneumatic Valves |
53
Ordering
E X X 2 XX - XXX - X
E Series Valves
CodeDescription
A
AC
D
DC
N
No Coil
Valve Type
CodeDescription
1 2 Position Detent
2 2 Position
3 3 Position Spring Centered
5 3 Position Detent
(3 & 5, all ports blocked)
6 3 Position Detent (inlet ports
Required only on Solenoid Valves.
Coil Voltage
3 Position Spring Centered
(6 & 7, inlet ports blocked,
cylinder ports open)
Actuator / Return
Body Style
CodeDescription
1
4 Way Side Ported
4 Way Bottom Ported
4*
5
3 Way Side Ported
*Solenoid and Pilot Models only.
Port Size
CodeDescription
2
1/4” NPT
3-Way
If coil option
A or D is
selected, a coil
connector must
be ordered. See
Pg. 79 for coil
& connector
information.
CodeDescription CodeDescription
000 No Coil
024 24V (AC or DC)
005 5V (AC or DC)
120 120V (AC or DC)
012 12V (AC or DC) 240 240V AC
Required only when ordering Solenoid Valves.
blocked, cylinder ports open)
7
Current Type
4-Way, 2-Position
CodeActuator/Return
BD Bleed Double
BSBleed/Spring
CS Cam Stem/Spring
US Cam Stem/Spring, 1/4” Spool
travel, 3-way valve only.
RS Roller Cam/Spring
HMPalm/Manual
HPPalm/Pilot
HSPalm/Spring
WM Palm w/o Button/Manual
WP Palm w/o Button/Pilot
WS Palm w/o Button/Spring
Actuator / Return
CodeActuator/Return
LM Hand Lever/Manual
LP Hand Lever/Pilot
LS Hand Lever/Spring
PDPilot/Double
PSPilot/Spring
SD Double Solenoid
SNSolenoid/Spring-N.O.
SSSolenoid/Spring
FSPedal/Spring
TMTreadle/Manual
TSTreadle/Spring
Numbering ends here if a Non-Solenoid Valve is being selected.
4-Way, 3-Position
all ports blocked
4-Way, 3-Position inlet ports
blocked, cylinder ports open
4-Way, 2-Position Bleed
Valve
Accessories
Palm Buttons
For use with WM, WP or WS Actuators.
13111
Plastic, Black
119243
Metal, Plain
Metal, Red
119244
119245
Metal, Green
MP3651-7
Plastic, Red
20965-1
Foot Pedal Guards
ecommended for applications where accidental
R
actuation may result in damage or injury.
Model 20965-1 is designed to comply with
ANSI No. B11.1-1971 specifications and OSHA
regulations.
20965-1
20965-2
7
(177.8)
3/4” (19.1MM)
5 (127)
6.5 (165.1)
Pedal Guard with Flapper
Pedal Guard without Flapper
NOTE: Not for use with treadle actuator
11/25 (285.8)
Pedal Protector Flap
12.25 (311.2)
.406 DIA. MTG. HOLES
54 |
E Series • Pneumatic Valves
Dimensional Data
Dimensions given in Inches and (Millimeters)
Basic 4-Way Valve
Basic 3-Way Valve
“2” Port (Cyl.)
MTG Holes - .257 (6.5) Dia
3 1/2
(88.9)
2 1/2
(63.5)
2 1/4
(57.2)
1 1/4
(31.8)
“4” Port (Cyl.)
1/2
(12.7)
1/2
(12.7)
1 1/4
(31.8)
1’ (25.4)
1’ (25.4)
“5” Port
“3” Port (Exh.)
3/4
(19.1)
1 3/4
(44.8)
“1” Port (Inlet)
2 3/4
(69.9)
Hand Lever Valves
3 Way Valves
4 Way Valves
E252LS
1” (25.4)
3 7/8”
(98.4)
6 7/32
(158.0)
1 3/8
(34.9)
5 7/32
(132.6)
1 11/32
(34.1)
E252LM
E152LM
1” (25.4)
4 3/16
(106.4)
E212LS
1” (25.4)
1 3/8
(34.9)
E312LS
E712LS
1” (25.4)
11/32
(8.7)
6 5/16
(160.3)
1 15/32
(37.3)
E252LP
1/8-27 NPTF
1” (25.4)
4 11/32
(110.3)
1” (25.4)
5 3/16
(131.8)
1/2
(11.7)
11/32
(8.7)
E212LM
E112LM
E512LM
E612LM
1/8-27 NPTF
E212LP
1” (25.4)
5 11/32
(135.7)
Pedal
3 Way Valves
4 Way Valves
E252FS
4”
(101.6)
E212FS
4”
(101.6)
9 9/32
(235.7)
5 13/32
(137.3)
2”
(50.8)
3/32
(2.4)
1 3/8
(34.9)
10 9/32
(261.1)
1 3/8
(34.9)
1/2
(12.7)
E Series • Pneumatic Valves |
Dimensional Data
Palm Button Valves
1/2”
(12.7)
Dimensions given in Inches and (Millimeters)
4 Way Valves
3 Way Valves
E212HM or -WM
E112HM or -WM
E252HM or -WM
E152HM or -WM
1 3/4
(44.5)
11/32
(8.7)
4 15/32
(113.5)
1 5/8
(41.3)
11/32
(8.7)
5 15/32
(138.9)
E252HP or -WP
E112HP or -WP
E212HP or -WP
1/8-27 NPTF
7/32 DIA.
(5.6)
9/16 DIA.
(14.3)
9/16
(14.3)
55
1/2
(12.7)
4 5/8
(117.5)
9/16
(14.3)
Palm Button Valves may be
panel mounted. 1/8” Max. panel
thickness utilizing two 10-24 UNC
tapped holes in end cap
Not Available on detent models:
E152HM or -WM
E112HM or -WM
1/2
(12.7)
5 5/8
(142.9)
E212HS or -WS
E252HS or -WS
1 3/8
(34.9)
5 1/2
(139.7)
1 3/8
(34.9)
6 1/2
(165.1)
Roller Cam Valves
4 Way Valves
3 Way Valves
1/2
(12.7)
E252RS
1
(25.4)
E212RS
1
(25.4)
3/16
(4.8)
1/2
(12.7)
1 9/16
(39.7)
Cam Stem Valves
5 7/16
(138.1)
1 3/8
(34.9)
4 Way Valves
3 Way Valves
E252CS
1/2
(12.7)
1/2
(12.7)
1 3/8
(34.9)
4 Way Valves
1/8-27NPTF
E252PS
E252PD
1/8-27NPTF
1/8-27NPTF
1 3/8
(34.9)
5 1/4
(133.4)
1/8-27NPTF
E152PD
E212PS
E212PD
1 3/8
(34.9)
6 1/4
(158.8)
1/8-27NPTF
6 7/16
(163.5)
1 3/8
(34.9)
6 3/16
(157.2)
3 Way Valves
1/8-27NPTF
E212CS
1 3/8
(34.9)
5 3/16
(131.8)
1 5/16
(33.9)
Pilot Valves
1 3/8
(34.9)
6 7/16
(163.5)
1/8-27NPTF
1/8-27NPTF
2 9/16
(65.1)
7 7/16
(188.9)
2 9/16
(65.1)
E112PD
E312PD
E712PD
56 |
E Series • Pneumatic Valves
Dimensional Data
Treadle Valves
Dimensions given in Inches and (Millimeters)
3 Way Valves
4 Way Valves
E252TM
E212TM
8”
(203.3)
4 5/8
(117.5)
2 3/4
(69.9)
2 3/4
(69.9)
11/32
(8.7)
8 11/32
(211.9)
11/32
(8.7)
9 11/32
(237.3)
5 1/2
(139.7)
1/8
(3.2)
E312TS
E712TS
2 3/4
(69.9)
1 15/32
(37.3)
10 15/32
(265.9)
Bleed Valves
3 Way Valves
E252BS
2 1/4
(57.2)
4 Way Valves
E212BS
1 3/8
(34.9)
6 1/8
(155.6)
1 3/8
(34.9)
7 1/8
(181.0)
E252BD
E212BD
2 1/4
(57.2)
7”
(177.8)
2 1/4
(57.2)
8”
(203.2)
Solenoid Valves
4 Way Valves
3 Way Valves
MANUAL
OVERRIDE
1 7/16
(36.5)
3 1/4
(82.5)
Ext. Solenoid
Supply
2”
(50.8)
2 15/32
(62.7)
1
(25.4)
Ext Solenoid
Supply
Manual
Override
1 7/16
(36.5)
E212SS-XXX-X
2”
(50.8)
3/8
(9.5)
1 3/8
(34.9)
Ext. Sol. Supply 5 7/32
(132.6)
1/4
(6.3)
3/4
(19.1)
2 15/16
(74.6)
2 15/32 2 15/16
(62.7)
(74.6)
1 3/8
(34.9)
1/8-27 NPTF
3/4
19.1
1”
(25.4)
E252SN-XXX-X
E252SS-XXX-X
3 1/4
(82.5)
1/4
(6.3)
11/32
(8.7)
Mtg. Hole .203 Dia.
6 1/4
158.8
2”
(50.8)
E212SD-XXX-X
1/4
(6.3)
3/8
(9.5)
1 3/8
(34.9)
2 15/32
(62.7)
Accessories
1” (25.4)
116153 Plug Kit
PIPE
PLUG
INTERNAL
AIR SUPPLY
Kit needed for low pressure applications requiring an external Solenoid
Supply Pressure. To use, remove and discard the standard pipe plug
in the solenoid base. Thread the Plug/O-ring SOLENOID
assembly
into the threaded
VALVE
W/INTERNAL SOLENOID
SUPPLY
port. This blocks the internal supply connection.
Finish
by connecting
FROM VALVE BODY AS SHIPPED
an external air supply to the 1/8 NPTF port.
3/4
19.1
Mtg. Hole .203 Dia.
1 3/8
(34.9)
7 7/16
(188.9)
E312SD-XXX-X
E712SD-XXX-X
2” (50.8)
1/4
(6.3)
1 3/8
(34.9)
TUBE
FITTING
PIPE
PLUG
INTERNAL
AIR SUPPLY
3/4
19.1
EXTERNAL
AIR SUPPLY
Mtg. Hole .203 Dia.
#116153
PLUG
SOLENOID VALVE
W/INTERNAL SOLENOID SUPPLY
FROM VALVE BODY AS SHIPPED
TUBE
FITTING
EXTERNAL
AIR SUPPLY
CONVERTED SOLENOID VALVE
W/EXTERNAL SOLENOID SUPPLY
CONNECTION
2 15/16
(74.6)
2 9/16
(65.2)
Notes |
57
58 | K Series • Pneumatic Valves
Features
Styles and Options.
5-Port, 4-Way, 2 and 3-position directional control valves.
Seven Actuator Styles.
ManualElectric Pneumatic
Hand Lever
Single Solenoid
Pilot
Pedal
Double Solenoid
Bleed
Treadle
Palm Button
Hand Lever
Pedal
1.
Treadle
2.
3.
Comprehensive Valve Design
1. Aluminum Body
Sand cast aluminum body provides a rugged, reliable valve.
2. Buna N Seals
Standard seals are Buna N, for extended valve life. Viton seals are
available for high temperature applications. Consult factory for ordering
information.
3. Sturdy Spools
K-Series valves have an aluminum spool. This slides in a hard
anodized Teflon non-stick aluminum sleeve (3/8” or 1/2” models) The
sleeves are brass on 3/4” or 1” models.
4. Standard Solenoid Override Feature
3/8” and 1/2” models only.
5. External Solenoid
External Solenoid supply port enables valve operation for vacuum
service or low pressure operations. For proper supply connection,
consult factory. (Remove end cap and rotate gasket 90° for remote
solenoid supply.)
Solenoids
Pilot
Bleed
K Series • Pneumatic Valves |
59
Ordering
K X X X XX - XXX - X
K Series Valves
CodeDescription
A
AC
D
DC
N
No Coil
Only on Solenoid Valves.
Valve Type
CodeDescription
2 2 Position
3 3 Position Spring Centered
5 3 Position Detent
(3 & 5 all ports blocked in
Actuator / Return
3 Position Detent
CodeActuator/Return
BDBleed/Bleed
BSBleed/Spring
7 3 Position Spring Centered
*FPPedal/Pilot
(6 & 7 inlet ports blocked,
*FSPedal/Spring
cylinder ports open in neutral)
**HSPalm/Spring
Body Style
*LM Hand Lever/Manual
CodeDescription
*LS Hand Lever/Spring
1 4 Way Side Ported
Port Size
PDPilot/Pilot
CodeDescription PSPilot/Spring
3
3/8” NPT
SDSolenoid/Solenoid
1/2” NPT
4
SSSolenoid/Spring
6
3/4” NPT
*TMTreadle/Manual
8
1” NPT
*FP, FS, LM, LS & TS
available in 3/8” and 1/2” port
sizes only.
Numbering ends here if a
Non-Solenoid valve is being
2-Position
3-Position, inlet 3-Position, inlet blocked,
selected.
ports blocked
cylinder ports open
**HS available in 3/8” port
size only.
(inlet ports blocked, cylinder
ports open in neutral)
If coil option
A or D is
selected, a coil
connector must
be ordered. See
Pg. 79 for coil
& connector
information.
Coil Voltage
neutral)
6
Current Type
CodeDescription
000 No Coil
005 5V (DC only)
012 12V (AC or DC
024 24V (AC or DC)
120 120V (AC or DC)
240 240V (AC only)
Required only with Solenoid Valves
2
1
2
2
1
31
2
3
4
5 1 3
2
42
4
5 1 35 1 3
2 4
3
2 4 2 4
2 4
5 1 35 1 3
5 1 3
2 4 2 4
5 1 35 1 3
4
2
4
5 1 3
4
2
5 1 3
2
3 1 3
5 1 5
Performance Specifications
Pressure Ranges:
Manual Actuators
Mechanical Actuators
Electric Actuators
Pneumatic Actuators
Flow & Cv Factor:
PSI (Bar)
Manual, Spring, and Pilot 0-150 (0-10.4)
Manual, Spring, and Pilot 0-150 (0-10.4)
Spring Return
Spring Centered Return
Solenoid Return
Pilot/Spring Return
Pilot/Spring Centered
Pilot/Pilot Return
Bleed/Spring Return
Bleed/Bleed
50-150 (3.5-10.4)
60-150 (4.1-10.4)
20-150 (1.4-10.4)
0-150 (0-10.4)
0-150 (0-10.4)
50-150 (3.5-10.4)
50-150 (3.5-10.4)
20-150 (1.4-10.4)
Port Size
Flow
3/8”
1/2”
3/4”
1”
83 SCFM
90 SCFM
270 SCFM
280 SCFM
Min. Pilot Press
PSI (Bar)
20 (1.4)
20 (1.4)
50 (3.5)
60 (4.1)
20 (1.4)
Cv Factor
2.30
2.57
7.54
7.80
Temperature Ratings: -10° to 180° F (-23° to 82° C)
Lubrication:
Valves use O-ring seals. For maximum performance and life
expectancy, standard air line lubrication should be used.
20965-X Foot Pedal Guards, for use
with Pedal Style valves.
See Pg. 53 (bottom) for details.
60 | K Series • Pneumatic Valves
Dimensional Data
Dimensions given in Inches and (Millimeters)
Basic Valves
1/2 (12.7)
11/16 (17.5)
“5” Port Exhaust
“4” Port Output
1.5 (38.1)
3 (76.2)
“1” Port Inlet
“2” Port Output
“3” Port Exhaust
2 9/16 (65.1)
3 1/2 (88.9)
1 3/16 (46.0)
2 1/2 (63.5)
1 1/16
(27.0)
1
(25.4)
11/16
(17.5)
1
(25.4)
1 1/4
(31.8)
2
(50.8)
3 1/2 2 3/32
(88.9) (53.2)
4 7/16 2 11/16
(112.7) (68.3)
3
(76.2)
3 3/4
(95.3)
3 7/16 (87.3)
5 5/8 (142.9)
4 (101.6)
7 (177.8)
3/4 (19.1)
1 1/2 (38.1)
Mtg. Hole
9/32 (7.1)
13/32 (10.3)
Pilot and Bleed Valves
7/8
(22.2)
5 7/8 (149.2)
9 1/4 (235.0)
1/8-27 NPTF
1/4-18 NPTF
1 1/4 (31.9)
1 3/4 (257.2)
K2XXPS
K2XXPD
K3XXPD
K7XXPD
6 3/4 (171.5)
10 1/8 (257.2)
1 1/4 (31.8)
1 3/4 (44.5)
Top Dimension = 3/8” and 1/2” Ports
Bottom Dimensions = 3/4” and 1” Ports
K21XBS
K21XBD
Palm Valves
1.193
1.193
1
3
K213HS
5
1.75
1.75
1/8-27 NPTF
1/4-18 NPTF
6.255
6.255
5 (127.0)
8 3/8 (212.7)
K Series • Pneumatic Valves |
Dimensional Data
Dimensions given in Inches and (Millimeters)
Hand Lever
1 9/16 (39.7)
6 7/16
(163.5)
1 1/2
(38.1)
1 3/16
(30.2)
2 15/32
(62.7)
K2XXLM
K3XXLM
K5XXLM
K6XXLM
K7XXLM
K2XXLS
6 7/16
(163.5)
Top Dimension = 3/8” and 1/2” Ports
Bottom Dimensions = 3/4” and 1” Ports
Pedal
1 3/16
(30.2)
K2XXFS
K2XXFP
2 9/16
(65.1)
4
(101.6)
4 1/2
(114.3)
5/16
(9.5)
5 1/8
(130.2)
9 5/8
(244.5)
Treadle
8
(203.2)
K2XXTM
K5XXTM
K6XXTM
K3XXTS
K7XXTS
3 15/16
(100)
9°
36°
2 3/4
(69.9)
1 3/16
(30.2)
9 13/16
(249.2)
Solenoid
Double Solenoid
Single Solenoid
K2XXSS-XXX-X
K2XXSD-XXX-X
K3XXSD-XXX-X
K7XXSD-XXX-X
1 3/4 (44.45)
1 31/32 (50.0)
6 9/32 (159.54)
9 15/32 (240.5)
7 3/8 (187.3)
10 9/16 (268.3)
2 13/16
(71.43)
2 27/32
(72.2)
7 17/32 (191.29)
10 9/16 (268.3)
9 11/16 (246.06)
12 11/16 (322.3)
Top Dimension = 3/8” and 1/2” Ports
Bottom Dimensions = 3/4” and 1” Ports
61
62 | H Series • Pneumatic Valves
Features
• H-Series
Valves feature high-flow and fast response.
• Numerous Styles and Options.
• 3-Way and 4-Way 2-position Poppet Valves
• Several Actuator Styles.
• Override is not available with “H” Series Valves
Electric
Pneumatic
3-Way Single Solenoid
3-Way Pilot
4-Way Single Solenoid
4-Way Pilot
4-Way Double Solenoid
4-Way Pilot Bleed
4-Way Manual Bleed
3-Way
Pilot
1.
3-Way
Solenoid
3.
2.
4-Way Solenoid
Comprehensive Valve Design
1. Durable Valve Body
Valve body is die-cast Zinc, with a zinc chromate coating for
added corrosion resistance in harsh environments.
2. Superior Performance
Large, unrestricted air passages produce high flow and fast
response times.
3. Superior Design
3-Way valves feature a single poppet. 4-Way valves (as
shown) have two simultaneously driven poppets to provide the
4-way function.
Manual Bleed
Pilot Bleed
4-Way Pilot
H Series • Pneumatic Valves |
63
Ordering
H 2 X X XX - XXX - X
H Series Valves
Valve Type
CodeDescription
A
AC
D
DC
N
No Coil
CodeDescription
2 2 Position
Body 2Style
Only on Solenoid Valves.
Coil Voltage
2
CodeDescription
1 43 Way
Side Ported3
1
5 3 2Way Side Ported2
3
1
1
2
3-Way,
2-Position N.O.
1
3
3
3-Way,
2-Position N.C.
4
2
3
1
Actuator / Return
1
3
1
2
Current Type
Port Size
CodeDescription
1/4” NPT
2
3
3/8” NPT
1/2” NPT
4
4-Way,
2-Position
CodeActuator/Return
3-Way Valves
PSPilot/Spring
SSSolenoid/Spring
4-Way Valves
BD Manual Bleed/Manual
Bleed
PA Pilot/Internal Pilot
PDPilot/Pilot
SA Solenoid/Internal Pilot
SDSolenoid/Solenoid
Numbering ends here for NonSolenoid Valves
CodeDescription
000 No Coil
005 5V (DC only)
012 12V (AC or DC
024 24V (AC or DC)
120 120V (AC or DC)
240 240V (AC only)
Required only with Solenoid Valves.
Performance Specifications
Valve Performance Data
3-Way Valves
Pressure Range
Minimum Pilot
Actuator
Return
PSI (bar)
Press PSI (bar)
Pilot
Spring
30-150 (2.1-10.4) 30 (2.1)
Solenoid
Spring
30-150 (2.1-10.4)
4-Way Valves
Pressure Range
Minimum Pilot
Actuator
Return
PSI (bar)
Press PSI (bar)
Pilot
Internal Pilot 20-150 (1.4-10.4) 20 (1.4)
Manual Bleed Manual Bleed 20-150 (1.4-10.4)
Pilot Bleed
Pilot Bleed
20-150 (1.4-10.4) 20 (1.4)
Solenoid
Internal Bleed 25-135 (1.7-9.3)
or Solenoid
Response Time @ 100 PSI
3-Way Valves
EnergizedDe-energized
N.O. - 23 ms
N.C. - 22 ms
20 ms
26 ms
4-Way Valves
EnergizedDe-energized
44 ms
27 ms
If coil option
A or D is
selected, a coil
connector must
be ordered. See
Pg. 79­for coil
& connector
information.
3-Way Valve Flow SCFM
Port
Side
Cv
SizePorted Factor
1/4” 55
1.51
3/8” 81
2.27
1/2”
85 2.40
4-Way Valve Flow SCFM
Port
Side
Cv
SizePorted Factor
1/4” 50
1.40
3/8” 88
2.38
1/2”100
2.80
64 | H Series • Pneumatic Valves
Dimensional Data
Dimensions given in Inches and (Millimeters)
3-Way Basic Valves
7/32 Mtg Holes
1/4” and 3/8” Side Port
1 3/4
(44.5)
5/8
(15.9)
Inlet N.O.
1/2” Side
Port
Inlet N.C.
1 55/64
(47.2)
2 7/8
(73)
2 7/32
(56)
1/8-27 NPTF Pilot
Inlet N.O.
11/16
(17.5)
11/64 (4.4)
11/64
(4.4)
2 3/32 (53.2)
Inlet N.O.
1/2 (12.7)
1 1/32 (26.2)
1 3/4
(44.5)
2 13/64
(56.0)
19/32
(15.1)
Inlet N.C.
2 3/32
(53.2)
2 5/8
(66.3)
1 9/64 (29.0)
Inlet N.O.
1/2 (12.7)
1 1/64
(25.8)
7/32 Mtg. Holes
Inlet N.C.
1 55/64
(47.2)
3 3/16
(82.0)
1
2 7/8
(73.0)
1 3/4
19/32
(15.1)
2 7/8
(73.0)
21/32
2 5/8
(66.7)
Inlet N.C.
4-Way Basic Valves
Outlet 1
1/4” and
3/8” Side
Port
9/32 Mtg. Holes
Outlet 2
2 1/8
(54.0)
Inlet
2 15/16
(74.5)
1 11/16
(42.9)
5/32 (4.0)
2 5/32
(54.8)
Exhaust
1 1/2
(38.1)
2 5/32
(54.8)
15/64 (6.0)
5/8
(15.9)
3 7/8 (98.4)
21/64 (8.3)
5/16 (7.9)
4 1/2 (114.3)
4 1/2 (114.3)
1/2” Side
Port
2 1/8
(54.0)
Outlet 1
2 1/2 (63.5)
Inlet
1 11/16
(42.9)
Exhaust
2 31/32
(75.4)
5/32 (4.0)
1 1/2
(38.1)
2 1/2
(63.5)
Outlet 2
7/16 (11.1)
55/64
5 1/4 (133.4)
11/16
(17.5)
11/32 (87)
9/32 Mtg
Holes
3 7/8 (98.4)
5 1/4 (133.4)
22/32 (18.3)
H Series • Pneumatic Valves |
Dimensional Data
65
Dimensions given in Inches and (Millimeters)
Pilot Valves
3-Way Pilot
1/8-27 NPTF
Pilot Port
4-Way Pilot
1 1/32
(26.2)
H25XPS
1/2
(12.7)
Outlet
1 3/4
(44.5)
Inlet
N.O.
1/8-27 NPTF
Pilot Port
1
(25.4)
1 3/4
(44.5)
2 1/8
(54.0)
1 1/16
(42.9)
5 32
(4.0)
1 1/2
(38.1)
1 7/8
(47.6)
Inlet
N.C.
H21XPA
3 7/8
(98.4)
1
(25.4)
2 3/16
(55.6)
3 3/4
(95.3)
Bleed Valves
4-Way Manual Bleed
13/16
(20.3)
Outlet
4-Way Pilot Bleed
H21XBD
2 1/8
(54.0)
5/32
(4.0)
3 7/8
(98.4)
1 11/16
(42.9)
1 1/2
(38.1)
1 1/8 (28.6)
1 3/4
(44.5)
11/32
(8.7)
1“
2 3/16
(55.6)
H21XPD
2 1/8
(54.0)
5/32
(4.0)
1 11/16
(42.9)
1”
1 1/2
(38.1)
1 1/2
(38.1)
1 1/2
(38.1)
3 7/8
(98.4)
Solenoid Valves
4-Way Double Solenoid
H21XSD-XXX-X
1 7/16
(36.5)
1 15/16
(49.2)
3-Way Single Solenoid
H25XSS-XXX-X
1 7/16
(36.5)
1 15/16
(49.2)
1 3/4
(44.5)
1 1/2
(38.1)
3 7/8
(98.4)
1 7/8
(36.5)
4-Way Single Solenoid
H21XSA-XXX-X
1 7/16
(36.5)
1 15/16
(49.2)
1 1/2
(38.1)
3 7/8
(98.4)
66 | 200 Series • Circuitry Valves
Features
•
•
•
•
200-Series valves can be plumbed to perform as normally passing, normally non
passing, selector or any 2-way function.
Ideal for sensing the position of moving devices such as cylinders, slides or gates.
Mounting holes are standard 1” electrical centers
Numerous Actuator Styles:
Mechanical
Manual
Short Roller Lever
Short Ball Roller
Plain Lever
Long Roller Lever
Long Ball Roller
Fingertip Lever
2.
One-Way, Short Lever
Straight Plunger
Centering Toggle
One Way, Long Lever
Roller Plunger
Retained Toggle
Pin Plunger
Cross-Roller Plunger
Panel Button
201-C
1.
Comprehensive Valve Design
1. Durable Valve Body.
3.
Body is die cast zinc for high wear resistance. Valve also features a stainless
steel, PTFE coated spool, with Viton O-ring seals and Buna-N static seals.
2. Two Plumbing Options.
Available with 1/8” NPTF ports, or instant tube fittings for use with 5/32”
(4mm) nylon tubing.
3. Numerous Actuator Styles.
Five manual, ten mechanical and one pilot actuators to choose from.
Eight can be panel mounted.
2.
Performance Specifications
Pressure Range:
30 to 150 PSIG (2.1 to 10.4 bar)
2
Flow & Cv Factor:
1/8” Ports: 7.5 SCFM
Temperature Range:
5/32” (4mm) Tube Fittings: 4.0 SCFM
32 to 160 F (0 to 71 C)
Actuating Force:
Actuator
200
201
202
203
204
205
209
212
213
214
215
216
222
223
224
Force Oz.(N)
20 (5.56)
20 (5.56)
36 (10.0)
21 (5.84)
34 (9.45)
23 (6.39)
57 (15.9)
57 (15.9)
57 (15.9)
57 (15.9)
57 (15.9)
57 (15.9)
24 (6.67)
24 (6.67)
57 (15.9)
Stroke In (mm)
.195 (4.95)
.289 (7.34)
.086 (2.18)
.160 (4.06)
.089 (2.26)
.164 (4.17)
.069 (1.57)
.069 (1.57)
.069 (1.57)
.062 (1.57)
.062 (1.57)
.062 (1.57)
70°
70°
.062 (1.57)
206-C Minimum Pilot Pressure PSIG (bar)
Supply Pressure 25 (1.7)
Piped IN - N.N.P. 11.5 (.8)
Piped IN - N.P.
14.5 (1.0)
50 (3.4)
12.0 (.8)
17.0 (1.2)
75 (5.1)
12.5 (.9)
19.5 (1.3)
Travel In (mm)
.055 (1.40)
.086 (2.18)
.024 (0.61)
.040 (1.02)
.027 (.69)
.043 (1.09)
.015 (.38)
.015 (.38)
.015 (.38)
.089 (2.26)
.089 (2.26)
.089 (2.26)
--------.025 (3.18)
100 (6.9)
13.0 (.9)
22.0 (1.5)
125 (8.6)
13.5 (.9)
24.5 (1.7)
201-2-C
2
Cv1 = .195
Cv
= .104
2
3
3
1
1
2
3
1
2
2
1
3
3
1
3
Normally Passing
Normally
Non-Passing
206 consist of a 212-C and
a model 296 actuator
296 Actuator
150 (10.4)
14.0 (1.0)
27.0 (1.9)
212-2 Valve
200 Series • Circuitry Valves |
Ordering
2
200 Series
Actuator Type
Code Description
00 Plain Lever
01 Fingertip Lever
02 Short Roller Lever
03 Long Roller Lever
04 One-Way, Short Lever
05 One Way, Long Lever
06 Pilot Actuated
09 Pin Plunger
XX
-
X
Dimensional Data
Stacking Kit
Kit # of Valves
225-2 2 Valves
225-3 3 Valves
225-4 4 Valves
225-5 5 Valves
Port Type
CodeDescription
-C 1/8” NPTF Ports
-2-C 5/32” Tubing Ports
CodeDescription
12 Short Ball Roller
13 Long Ball Roller
14 Straight Plunger
15 Roller Plunger
16 Cross-Roller Plunger
22 Centering Toggle
23 Retained Toggle
24 Panel Button
67
Dimensions given in Inches and (Millimeters)
Basic Valves
5/32” Tubing Ports
1/8” NPT Ports
1/4
(6.4)
1 3/4 (44.5)
15/16
(23.8)
1/2
(12.7)
5/32
(4.0)
Roller 3/8” Dia.x
21/64
1 3/8
(34.9)
9/16 HEX. x
3/32 Thick
Nut (4)
1/8 Dia
(3.8)
1/8 NPTF
.15/32-32 THD.
1 15/64
(31.4)
15/32-32
Threads
215-C
1 7/16
(36.5)
15/16
(23.7)
46/64
(17.1)
209-C
Roller 3/8” Dia.x
21/64
39/64
(15.5)
1 15/64
(31.4)
15/32-32
Threads
216-C
13/32
(10.3)
47/64
(18.7)
Ball 11/32
Dia.
9/32 (7.1)
25/32 (19.8)
1, IN-NC (non-passing)
3, IN-NO (passing)
1 57/64
(48.0)
5/32
(4.0)
1 51/64
(45.6)
Panel Nut
19/32 Dia.
x 1/16
9/16 HEX. x
3/32 Thick
Nut (2)
9/16 HEX. x
3/32 Thick
Nut (4)
212-C
30° Any Direction
1 19/64
(32.9)
15/32-32
Threads
222-C
1 1/32 (26.2)
5/32
(4.0)
204-C
Ball 11/32
Dia.
15/32-32
Threads
2 1/32
(51.6)
5/32
(4.0)
1”
(25.4)
200-C
1 7/32 (31)
2, Out
Roller 3/8” Dia.x 21/64
29/64
(11.5)
23/64
(9.1)
1/4
(6.4)
Mtg. for #8 Screw (2)
203-C
202-C
206-C
Roller 3/8” Dia.x
21/64
11/16
(17.5)
Roller 3/8” Dia.x
21/64
1 5/64
(27.4)
5/32
(4.0)
1 23/64
(34.5)
201-C
11/32
(8.7)
1 3/4 (44.5)
1
(25.4)
1 3/8
(34.9)
Mtg. for #8 Screw (2)
1 11/64
(29.8)
2 5/32
(54.8)
7/64 (2.8)
1
(25.4)
11/16
(17.5)
2 15/32
(62.7)
1/2
(12.7)
Panel Nut
19/32 Dia.
x 1/16
9/16 HEX. x
3/32 Thick
Nut (2)
Roller 3/8” Dia.x
21/64
1 27/32 (48.6)
1 7/8
(47.6)
15/32-32
Threads
15/32-32
Threads
11/16
(17.5)
9/16 HEX. x
3/32 Thick
Nut (4)
1 1/4
(31.8)
15/32-32
Threads
223-C
205-C
5/16 (7.9)
13/16(20.6)
214-C
213-C
70° Rotation
5/32
(4.0)
Panel Nut
19/32 Dia.
x 1/16
9/16 HEX. x
3/32 Thick
Nut (2)
7/8 (22.2) Dia.
1 19/64
(32.9)
15/32-32
Threads
224-C
Low-Pressure Pilot Actuator Switch
•
•
•
•
•
Use on 212-C ball roller limit valve.
For use in low pilot pressure applications.
Maximum pilot pressure is 100 pSIG (6.9 bar)
1/8”­NPTF air inlet ports.
Aluminum-alloy construction with low friction
Buna-N cup seal.
• Order Model 20368 and 212-C Aro ball roller
limit valve separately.
20368
Min. Pilot Pressure PSIG (bar)
Supply Pressure 25 (1.7) 50 (3.5) 75 (5.2) 100 (6.9) 125 (8.6) 150 (10.4)
Piped IN-N.N.P. 5.5 (0.4)6.0 (0.4) 6.5 (0.4) 7.0 (0.5) 7.5 (0.5) 8.0 (0.6)
P iped IN-N.P.
5.5 (0.4)6.0 (0.4) 6.5 (0.4) 7.0 (0.5) 7.5 (0.5) 8.0 (0.6)
68 | 100 Series • Circuitry Valves
Features
Miniature Control Valves
Ball Poppet valve provides fast response.
Slotted Mounting holes for easy placement and adjustment.
100 Series Mini Valves are non-passing, non-lube limit valves.
33% glass reinforced polyester body is strong, lightweight and corrosion
resistant.
• Available with 5/32” tube fittings. Both ports are on one side for ease of
plumbing and maintenance.
• Seals are Buna-N, Stainless Steel Spring, Brass Plunger and Delrin Roller.
•
•
•
•
105-2-A
103-2-A
109-2-A
Ordering
Performance Specifications
Pressure Range: 0 to 150 PSIG (0 to 10.4 bar)
Temperature Range:-10° to 180° F (-23° to 82° C)
Flow & Cv Factor:3.4 SCFM at 100 PSIG (7 bar)
input 85 PSI (5.8 bar) output. Cv = .09
Actuating Force:
Travel Operation:
Straight Plunger:
52 oz. at 100 PSIG
(14.46 N at 7 bar)
Levers:
25 oz. at 100 PSIG
(6.95 N at 7 bar)
1.35
(34.3)
.185
(4.7)
Port Size: 5/32” Tube
5/32” Tube
5/32” Tube
.94
(23.9)
.5
(12.7)
1.5
(38.1)
.46
(11.7)
Roller .5 Dia.
x .323
.299
(7.6)
.824
(20.9)
2.4
(60.9)
.125
(3.2)
.170 Dia.
.421
1.8
(45.7)
.5
(12.7)
.170
Dia.
1.02 (25.9)
1.2 (30.5)
Roller .5 Dia.
x .323
.125
(3.2)
.56
.125
Actuator Type:
Roller Lever
90° Roller Lever
Straight Plunger
Dimensions given in Inches and (Millimeters)
.63
(16)
.7
(17.8)
.125
Model #:
103-2-A
105-2-A
109-2-A
Straight Plunger:
.03125” (.8mm) to actuate
.109375” (2.8mm) total
Levers:
.0625” (1.6mm) to actuate
.21875” (5.5mm) total
100 Series Dimensional Data
.15
(3.8)
Normally
Non-Passing
.125
(3.2)
.421 (10.7)
1.02 (25.9)
1.2
(30.5)
.5
(12.7)
.170 Dia.
.125
(3.2)
.421 (10.7)
1.02 (25.9)
1.2 (30.5)
Dimensional Information |
69
Features
MaxAir 3-Way and 4-Way, 1/8” Manual and Mechanical Valves
• Rugged aluminum alloy body is lightweight and durable.
•3-way valves can be plumbed to perform as normally passing,
normally non-passing, or selector.
Performance Specifications
Port size: 1/8” NPT
Pressure Range: 0-150 PSI
Temp. Range: 32-160 F (0-71 C)
Media: Compressed Air
Flow: 3-Way = 7 scfm
4-Way = 9 scfm
M251PS
M211PS
Accessory Attachments for use on M251HS & M211HS Valves
104484
104485
104486*
104487
One-way roller lever
Ball plunger attachment
Air pilot attachment
Finger button attachment
*Air pilot attachment can be ordered already assembled with valve.
M251PS
3-Way
M211PS
4-Way
M211HS 4-Way, Push Button, Spring Return**
M251HS 3-Way, Push button, Spring Return**
M211LS 4-Way, Toggle, Maintained
M251LS 3-Way, Toggle, Maintained
M211RS 4-Way, Roller, Spring Return
M251RS 3-Way, Roller, Spring Return
** Accessories can be mounted on push button valves for additional actuating styles
70 | 400 Series • Circuitry Valves
Features
3-Way Limit Valves
•Plumb 400 Series valves as normally passing, normally non-passing, selector or
any 2-way valve function.
•Ports available with either 1/8” NPTF threads or 5/32” tube fittings.
•Four actuator options: Nylon Roller, Steel Roller, Rod Lever or Adjustable Roller Lever.
Actuators must be ordered separately. See menu below.
•Operating head may be adjusted to any of four positions.
•Outer case protects working parts from dirt.
400-A
449
448
447
Performance Specifications
Pressure Range:
30 to 150 PSIG (2.1 to 10.4 bar)
Temperature Range:
32 to 160 F (0 to 71 C)
450
2
2
Flow & Cv Factor:
Actuating Force:
Actuating Torque
1/8” Ports
Actuator Force (lbs.)
2.4 in. lbs.
7.5 SCFMa
447
1.6
Cv = .195
448
1.6
5/32” (4mm) Tube Fittings 449
0.5
Normally
Passing
4.0 SCFM
450
0.8
Cv = .104
3
2
3
1
3
3
2
3
3
1
1
3
2
13 31
1
1
2
Normally
Non-Passing
1
1
3
3
Ordering
Valves:
Actuators:
1/8” Ports Tube Fittings Valve Action
CodeDescription
400-A
400-1-A One Way, Clockwise447 Nylon Roller
401-A
401-1-A One Way, Counterclockwise
448 Steel Roller
402-A
402-1-A Clockwise & Counterclockwise
449 Rod Lever
450 Adjustable Roller
Dimensional Data
Dimensions given in Inches and (Millimeters)
3/4 Dia. x
9/32 Nylon
(19.1) x
400 Series
5 1/8
(130.2)
Rest Position
Max. travel approx 45°
Travel to fully
shift approx 25°
Travel to open
ports approx
10°
Max. travel approx 45°
Travel to fully
shift approx 25°
Travel to open
ports approx 10°
3/4 Dia. x
9/32 Nylon
(19.1) x
1 3/16 (30.2) Min.
3 (76.2) Max.
3/4 Dia. x
91/4 Steel
(19.1) x
1 1/2
(38.1)
5/16
(7.9)
.201”
dia.
5/16 (7.9)
Dia. Hole
3/4
(19.1)
1/2
(12.7)
3 27/32
(97.6)
1
(25.4)
5/16 (7.9)
Dia. Hole
1 3/16
(30.2)
13/32
1 5/16
(33.3)
2
9/16
(65.1)
19/64
(7.5)
1 5/32
(29.4)
1 3/4
(44.5)
1
2
22
2
119605 Side Plate Cover. Used to cover body cavities.
1
22
1
3
460 Series­­­ • Circuitry Valves |
71
Features
Palm Button Control Valves
• Plumb each to perform as normally passing, normally non-passing,
selector or any 2-way valve function.
•Ports available with either 1/8” NPTF threads or 5/32” tube fittings.
•2 1/2” Buttons (63.5mm) are available in four colors. If needed, order 20975
guard separately.
•460-5 and 461-5 models use buttons that are threaded on rather than pushed
on, making them more tamper resistant.
Performance Specifications
Pressure Range:
30 to 150 PSIG (2.1 to 10.4 bar)
Temperature Range:
32 to 160 F (0 to 71 C)
Actuating Force:
3 lbs.
2
Flow & Cv Factor:
1/8” Ports
7.5 SCFM
Cv = .195
5/32” (4mm) Tube Fittings
4.0 SCFM
Cv = .104
Ordering
Port Size
3
1
3
3
3
1
2
2
3
1
1
Normally Passing
3
1
1
3
1
3
3
Normally
Non-Passing
be ordered with accessory
buttons. (Replacement
buttons for -1, -2, -3, -4
options only.)
†
13111
Plastic, Black
Metal, Plain
†119244 Metal, Red
†119245 Metal, Green
†MP3651-7Plastic, Red
†119243
† (Buttons for -5 models only)
Dimensions given in Inches and (Millimeters)
2 1/4 (57.2) Dia
5/64 (2.0) Stroke
35/64
(13.9)
1/2
(12.7)
2 13/32
(61.1)
1 13/64
(30.6)
1/4
(6.4)
5/32 (4.0) Dia.
17/32 (13.5) Dia.
3/8 (9.5) Dia Holes (2) Button Removal
Access Hole460 w/20975 Guard only.
1 15/32
(37.3)
.201 Dia
Holes
1
(25.4)
2 13/32
(61.1)
5/8 (15.9)
35/64
(13.9)
1 1/4
(31.8)
2 3/4
(69.9)
3/4
(19.1)
1 13/64
(30.6)
19/64
(7.5)
1
2
Button Color
(Order button for 7/16”-20 TH’d
separately)
Dimensional Data
3
1
2
3
1
1
2
3
2
2
Accessories
CodeDescription
20975 Button Guard
-1Black
*20973-1 Black Button
-2Red
*20973-2 Red Button
-3Green
*20973-3 Green Button
-4Yellow
*20973-4 Yellow Button
-5 Valve W/O Button * Tolerance ring 20972 must
CodeDescription
0
1/8” NPT
1
5/32” Tubing
460 Series
2
461-5 with
2
2
119244
Button
2
1
4 6 X - X
461-X with
20975 Guard
460-X
1 5/32
(29.4)
13/32
Max. Panel Thickness
3/16” (4.8)
Panel Mtg. Drilling Layout
72 | Bleeder, Quick Exhaust, Relay • Circuitry Valves
Features
Button Bleeders
• Provides remote control of bleeder pilot-operated valves.
• Reduces air pressure on valve, so valve can shift.
• Mounting blocks provide remote location of bleeder valve.
• 1/8” NPT thread. Maximum operating pressure of 150 PSIG (10.4 bar)
24135
24130
Pilot Bleeder Valve
•Similar to button bleeder valves, but operated by a pressure signal.
•1/8” NPT threads. Operating Pressures 20-150 PSIG (1.4 - 10.4 bar)
9600
Quick Exhaust Valves
• Provides quick dump of exhaust at cylinder.
• Eliminates need for large diameter piping or selector valves.
• Die cast aluminum body.
Single Pulse Relay Valve
EV30-A
•Converts continuous inlet supply to a momentary pressure pulse.
•Ideal where input signal remains pressurized, but output must go “off” after
performing its task.
•Locate PR10 as close to pilot port of valve as possible.
PR10
Dimensional Data
Dimensions given in Inches and (Millimeters)
Quick Exhaust Valves
Button Bleeders
13/16
(20.6)
3/16
(4.8)
7/8
(22.2)
1/8-27 NPTF
7/8
(22.2)
17/16 Dia.
Mtg. Hole
3/16
(4.8)
13/16
(20.6)
C
1 1/4
Sq.
5/8
(15.9)
1 49/64
(44.9)
A
7/8
(22.2)
3/16
(4.8)
1 1/4
Sq.
B
5/8
(15.9)
5/8
(15.9)
Single Pulse Relay Valve
A
1 7/16 (36.5)
2 1/8 (54.0)
2 1/8 (54.0)
3 1/8 (79.4)
3 1/8 (79.4)
5/8
(15.9)
B
1 23/32 (43.7)
2 7/32 (56.4)
2 7/32 (56.4)
3 1/2 (88.9)
3 1/2 (88.9)
C
1 1/2 (38.1)
2 1/1 (52.4)
2 1/1 (52.4)
4 1/32 (102.4)
4 1/32 (102.4)
3/8
(9.5)
1/8-27
NPTF, 2 pl.
23/32
(18.3)
13/64 Dia. Mtg.
Hole, 2 pl.
Input
(P)
31/32
(24.6)
31/64
(12.3)
Output
(A)
13/16
(20.6)
1 3/8
(34.9)
1 7/32
(31.0)
3/8
(9.5)
2 1/2
(63.5)
Performance Specifications/Ordering
Button Bleeders
Model
Number
24130
24135
24125
Description
1/2” (12.7) Dia. Head
1 1/8” (28.6) Dia. Head
Mounting Block
Quick Exhaust Valves
Model
Number
EV 125
EV 250
EV 375
EV 30-A
EV 35-A
Inlet
Port
1/8”
1/4
3/8
1/2
3/4
Cyl. Exh
Port Port
1/8” 1/4”
1/4 3/8
3/8 3/8
1/2 3/4
3/4 3/4
Pres Range
PSI (bar)
1-125 (.07-8.6)
1-125 (.07-8.6)
1-125 (.07-8.6)
5-125 (.35-8.6)
5-125 (.35-8.6)
Single Pulse Relay Valve
Supply PSIG Pulse Reset
Press. (bar) Duration Time
50 (3.5)
125ms 300 ms
75 (5.2)
110ms 300 ms
100 (6.9)
105ms 300 ms
125 (8.6)
100ms 300 ms
Circuitry Valves |
Features
Shuttle Valves
•Allows one of two input sources to get the output. Prevents either input
from exhausting at other input source.
•Check ball moves from inlet with the greatest pressure and against the
port having the least pressure. Minimum pressure difference of 10
PSIG(.7 bar) is necessary to effect shuttle change. 200 PSIG (13.8 bar)
maximum.
Ordering
Shuttle Valves
ModelInlet
NumberPortsOutlet
SV10-C 1/8” 1/8”
SV20-C 1/4” 1/4”
SV20-C
20370
Microswitch
20370 Microswitch Actuator
Pressure Range 25-125 PSIG (1.7-8.6 bar)
Temperature Range 0-180 F (-18-82 C)
20467 Microswitch
Can be wired normally open or normally closed.
Single pole, double throw:
15 Amps, 125, 250 or 480 V-AC
1/2 Amp, 125 V-DC; 1/4 Amp, 250 V-DC
1/8 H.P., 125 V-AC; 1/4 H.P., 250 V-DC
Dimensional Data
Shuttle Valves
20467
Dimensions given in Inches and (Millimeters)
Microswitch
SV-10-C
1/8-NPTF
11/16 DIA.
1 39/64
(40.9)
1 3/8
(34.9)
20467 ELECTRIC SWITCH
15/32-32 THD.
29/32
(23.0)
21/64 DIA.
55/64
(21.8)
1/2 (12.7)
5/8 (15.9)
SV-20-C
11/16
(17.5)
1
(25/4)
1 15/16
73
74 | Circuitry Valves
Features
Breather Vents
• Use on valves and single acting cylinders to prevent dirt from entering ports open to
atmosphere. Other uses are for vacuum relief or pressure equalization on gear boxes,
reservoirs and air tanks.
• 40 micron filtration. Selection based on thread size.
• Nickel plated steel body.
20311-X
Muffler
• Use on valve exhaust ports.
• Sintered bronze construction. Air muffler and exhaust diffuser.
• 4
0 micron nominal filtration; sound deadening qualities with low pressure drop.
• Nickel plated steel body.
20312-X
Speed Controls
• Controls air flow on exhaust ports of air valves.
• C
hange cylinder operating speed by adjusting screw. Secure with lock nut.
20313-X
Silencer
• Reduces noise of air powered motors and valves.
• For high SCFM applications. High flow, low back pressure with no build up.
• 300 PSI Max.
20308-X
Ordering
Breather Vents
Model
Number
20311-1
20311-2
20311-3
20311-4
20311-6
20311-8
Port
Size
1/8”
1/4”
3/8”
1/2”
3/4”
1”
Length
In. (mm)
7/16 (11.1)
5/8 (15.9)
3/4 (19.1)
7/8 (22.2)
1 (25.4)
1-5/16 (33.3)
Port
Size
10-32
1/8”
1/4”
3/8”
1/2”
3/4”
1”
Length
In. (mm)
23/32 (18.2)
1 1/8 (28.6)
1 3/8 (34.9)
1 1/2 (38.1)
1 7/8 (47.6)
2 1/4 (57.2)
1 7/8 (73.0)
Speed Controls
Hex
7/16
9/16
11/16
7/8
1-1/16
1-5/16
Model
Number
20313-1
20313-2
20313-3
20313-4
20313-6
20313-8 Port
Size
1/8”
1/4”
3/8”
1/2”
3/4”
1”
Length
Length
Closed Open In. (mm)
1 3/8 (34.9)
2 (50.8)
1 9/16 (39.7) 2 3/16 (55.6)
1 7/8 (47.6)
2 13/16 (71.4)
2 1/4 (57.2)
3 5/16 (84.1)
2 3/4 (69.9)
3 13/16 (96.8)
3 1/4 (82.6)
4 5/8 (117.5)
Muffler
Model
Number
116464
20312-1
20312-2
20312-3
20312-4
20312-6
20312-8
Hex
5/16
7/16
9/16
11/16
7/8
11/16
1 5/16
Silencer
ModelPorts
20308-1
1/8”
20308-2
1/4”
20308-3
3/8”
1/2”
20308-4
20308-6
3/4”
20308-8
1”
Diameter Length
13/16
2-1/8
13/16
2-1/4
1-1/4
3-7/16
1-1/4
3-9/16
2
5-3/8
2
5-1/2
Flow Controls • Pneumatic Valves |
Features
3-Way Sleeve Valve
• Provides low-cost on-off control of single-acting spring return cylinders.
• Use in both ports of double-acting cylinders to isolate from circuit.
Ordering
600-X
3-Way Sleeve Valve
Max. Press:
200 PSI (13.8 bar)
Temp Range:
-25° - 200°F (-32° - 93°C)
Model
Number
Port
Size
10 PSI Pressure Drop (SCFM)
100 PSI
80 PSI
600-11/8”
600-21/4”
600-33/8”
600-41/2”
16
40
65
140
14.5
36
59
127
75
76 | Flow Controls • Pneumatic Valves
Features
• 360° swivel eases tube alignment. Preapplied thread sealant.
• Choose threaded or instant tube fitting inlets; slotted or knob flow adjustment.
• Sturdy components include nickel-plated brass body, black anodized aluminum
swivel, Buna-N seals and a stainless steel spring.
• Ready for installation on all ARO and competitive cylinders.
• Consult factory for BSP size models.
Ordering
SLOTTED ADJUST
119307-XXX
119309-XXX
KNOB ADJUST
119308-XXX
119310-XXX
Male x Female thd
Description
XXX Male x Female
Male thd x fitting
Description
xxx Male x Tubing
Male x Female thd
Description
xxx Male x Female
10310-32x10-32
125 1/8” x 1/8” NPT
250 1/4” x 1/4” NPT
375 3/8” x 3/8” NPT
500 1/2” x 1/2” NPT
103 10-32 x 5/32”
125 1/8” x 1/8” NPT 120 1/8” x 5/32”
120 1/8” x 5/32”
250 1/4” x 1/4” NPT 125 1/8” x 1/4”
125 1/8” x 1/4”
375 3/8” x 3/8” NPT 250 1/4” x 1/4”
250 1/4” x 1/4”
500 1/2” x 1/2” NPT255 1/4” x 3/8”
255 1/4” x 3/8”
375 3/8” x 3/8”
375 3/8” x 3/8”
Performance Specifications
Male thd x fitting
Description
XXX Male x Tubing
Dimensional Data
Operating Pressure: 15-150 PSI (1-10 bar)
Operating Temperature: -32°F - 158°F
KNOB ADJUST
C
A
Max. F
E
G
H
K
J
SLOTTED ADJUST
PORT “C”
“D”
“E”
“F”
“G”
“H”
“I”
“J”
“K”
SIZE inchesinchesinches inchesinchesinchesinchesinchesinches
“A” & “B” (mm) (mm) (mm)
(mm)
(mm)
(mm)
(mm)
(mm) (mm)
10/32 5/16 1/8 27/64 53/6427/6411/32 7/16 37/6453/64
(8) (3.2)(11) (21) (11) (9) (11)(14.7)
(21.1)
KNOB ADJUST
SLOTTED ADJUST
C
A
1/8 1/2 0 25/32 1-17/6419/32 19/32 33/64 47/641-3/64
(13)0(19.8)(32)(15)(15)(13)(18.5)
(26.7)
1/4 43/64 0 1-1/641-39/64 3/4 3/4 23/32 7/8 1-19/64
(17)0(25.8)(41)(19)(19)(18)(22.5)
(32.9)
B
E
F
3/8
7/8 0 1-9/641-27/32 29/32 29/32 29/32 1-1/81-39/64
(22)0 (29) (47)(23)(23)(23)(28.5)41
1/2 1-1/16 0 1-27/642-9/321-7/641-7/64 63/64 1-7/321-53/64
(27)0 (36) (58)(28)(28)(25)(31)
(46.3)
G
H
K
1/8 33/64 0 25/32 1-7/8 19/32 19/32 33/64 47/641-3/64
(13) 0 (19.8) (47.5) (15) (15) (13) (18.5)(26.7)
1/4 43/64 0 1-1/64 2-9/32 3/4
3/4 45/64 57/641-19/64
(17)0(25.8)(58)(19)(19)(18)(22.5)
(32.9)
3/8
7/8
(22)
J
I
0 1-9/642-37/64 29/32 29/32 29/32 1-1/81-39/64
0 (29) (65.5) (23) (23) (23) (28.5) (41)
1/2 1-1/16 0 1-27/643-5/321-7/641-7/64 63/64 1-7/321-53/64
(27)0 (36) (80)(28)(28)(25)(31)
(46.3)
I
D
Flow Controls • Pneumatic Valves |
Features
In-Line, Composite
• Four Stage, tapered needle design provides infinite control settings.
• Composite body is tough and corrosion resistant.
• Color-coded micrometer & calibrated adjustment knob provide instant reference
C01
points for repeat settings. Press red locking ring down prevents adjustment.
Tamper resistant wire supplied in package.
• Units are threaded for easy remote panel mounting. Order panel nuts below.
• Needle Valve is available with stainless steel needle & inserts. Order 104104-NS2.
N01
F01
Unlocked
Locked
Tamper Resistant Lock Ring
Ordering
Needle
Flow
Check
Panel
ounting Nuts
M
104104 - X XX
Valve Type Port Size
CodeDescription
C
Check Valve
F
Flow Control
N
Needle Valve
CodeDescription CodeDescription
01 1/8-27 NPTF
04
1/2-14 NPTF
02 1/4-18 NPTF
06
3/4-14 NPTF
03 3/8-18 NPTF
* S21/4-18 NPTF
Stainless Steel
inserts & stem
* Available on needle valve only.
Operating Pressure:
200 PSI (13.8 bar)
Operating Temperature:
0° - 200°F (-18° - 93°C)
Port
Size
104096
104094
1/8” & 1/4”
3/8”, 1/2” & 3/4”
Dimensional Data
Performance Specifications
Flow:
100 PSI Inlet
F
B
A
D
77
A
B
C
D
E
MODEL PORT* inches inches
inches
inches inches
NPT(F)(mm) (mm) Min. Max. (mm) (mm)
F
inches
(mm)
E
01
1/8-27 15/16 1-11/32 2-33/642-53/64 15/16 1-29/32 1-20
(23.8)(34.1) (63.9) (71.6) (23.8) (48.4) UNEF-2A
02 1/4-18 15/16 1-11/32 2-33/642-53/64 15/16 1-29/32 1-20
(23.8)(34.1) (63.9) (71.6) (23.8) (48.4) UNEF-2A
03 3/8-18 1-5/161-11/16 3-23/643-55/64 1-5/16 2-27/32 1-3/16-18
(33.3)(42.9) (85.3) (97.8) (33.3) (72.2) UNEF-2A
04 1/2-14 1-5/161-11/16 3-23/643-55/64 1-5/16 2-27/32 1-3/16-18
(33.3)(42.9) (85.3) (97.8) (33.3) (72.2) UNEF-2A
06 3/4-14 1-9/16 2 3-43/644-11/64 1-9/16
3 1-3/16-18
(39.7)(50.8) (93.3)(105.7)(39.7) (76.2) UNEF-2A
C
F
B
A
D
E
78 | Flow Controls • Pneumatic Valves
Features
In-Line, Brass
CPXX-B Check Valve
FXX-BK Flow Control
NXX-BK Needle Valve
• High Pressure (up to 2000 PSI) flow control for either pneumatic or
hydraulic applications.
• Heavy-duty brass construction provides good corrosion resistance.
• Valve bodies, needle housings, locknuts & plugs are machined from
brass stock.
• Cracking Pressure
CP10 - 1-1/2 PSI
CP20 - 1-1/2 PSI
CP25 - 2 PSI
CP30 - 3 PSI
CP35 - 4 PSI
Ordering
In-Line, Brass
Replace the “XX” with valve number
corresponding to port size desired.
Example:F10-BK
Flow Control Valve
1/8” Ports
VALVE P
NO. NPTF D
MODEL (XX) PORT HEX E
L
G
10 1/8 11/16 1-1/4 1-1/2 9/32
FXX-BK
201/47/8
1-1/425/16
NXX-BK 25 3/8 1-1/161-3/8 2-1/4 11/32
CPXX-B 30 1/2 1-5/161-3/82-21/32 3/8
35 3/4 1-5/8 1-7/8 3 15/32
CP35-B Not available.
Dimensional Data
In-Line, Brass
G
E max
E max
P
D
D
P
L
CPXX-B
D
P
L
L
FXX-BK
NXX-BK
Solenoid Accessories • Pneumatic Valves |
79
Features
Coils
• Coils are Class F rated for 100% duty cycle (311°F/155°C) applications.
• AC and DC coils are interchangeable on the same solenoid stem.
• Low “inrush” and “holding” current keeps heat rise to a minimum.
Code / Voltage
-31 = 12V AC
-33 = 120V AC
-35 = 240V AC
-37 = 5V DC
This maximizes coil life and reduces power consumption.
115064-XX
115046-XX
from humidity and moisture.
Meet NEMA 4 classifications
• Each is it’s own junction box,
eliminating need to wire solenoid
to another box.
Ordering
Coils
CHW
116647-XX
119690-XX
Hazardous Location Coil
Connectors
• P
rotect electrical connections
116218-XX
Code / Voltage
-38 = 24V AC or
12V DC
(22mm Coils only)
-39 = 24V DC
119416 Side
exhaust coil nut.
Coils are CSA certified and meet the requirements for use in hazardous locations.
Environmental Code: Division 1, Class I, II, III, Group A-G
FM Certification: 3006713
Electrical Entry: 1/2” - 14 NPT-1 w/24” Lead Wires
Class “H” rated, 100% duty cycle
114772-XX (30mm wide)
Available in 120V AC & 24V DC only
CHL-XXX
CDN
CDW
CDL-XXX
CBW
(Replace XX on model number with coil voltage required.)
115046-XX Cable Coil (NEMA 4, 22mm)
10’ AWG UL-listed elastomer cable. No solenoid connector
needed.
115064-XX Low Watt Coil (DC only) (NEMA 4, 22mm)
Low DIN coil. DC only, for use with 3-prong connectors. 5, 12
and 24V DC only. Used only on valves ordered as low wattage.
116218-XX Standard Coil CSA & UL-listed (NEMA 4, 22mm)
AC or DC DIN coil for use with 3-prong connectors.
116647-XX Coil with Molded Leads CSA & UL-listed
(NEMA 4, 22mm)
AC or DC lead wire coil with 18” molded leads. No solenoid
connector needed.
*119690-XX Oversize (NEMA 4, 30 mm)
High Flow Cat Valve and 2-way Valve coil. Available in -32,
-33, -35, -37, -38 and -39 voltages
* NOTE: -38 option is 12 VDC only on 30mm coils. 24 VAC is not available
See Page 81 for Voltage Operating Ranges and Voltage Ratings.
CSN
CSL-XXX
CDW-30
CSN-30
CHW-30
Connectors
22-mm Connectors:
(Replace XXX with voltage and type from chart below)
CHWStraight connector with cable (36”) located
on top.
CBWStraight connector with cable (36”) located
on back.
CHL-XXXStraight connector (36”) with indicator light
located on back.
CSNStrain Relief, without indicator light or
cable.
CSL-XXXStrain Relief with indicator light located on
back.
CDN1/2” Conduit without lights or lead wires.
CDW1/2” Conduit without lights, 18” lead wires.
CDL-XXX1/2” Conduit with light and 18” lead wires.
30-mm Connectors:
Use with High Flow Cat and intrinsically safe Genesis
Valves
CDW-30 Connector with wire.
CSN-30 Connector, strain relief.
CHW-30 Connector, molded cable.
Voltage (-XXX)
005 = 5V DC
012 = 12V AC/DC
024 = 24V AC/DC
120 = 120V AC
240 = 240V AC/DC
80 | Solenoid Accessories • Pneumatic Valves
Performance Specifications
Coils
Voltage Operating Ranges
22 mm Coil Voltage Ratings
Coil Voltage Operating Range +10%
Ratings
AC
DC
5
--
4.5-5.5
2
11-13
11-13
24
22-26
22-26
120 108-132 108-132
240
216-264
-
380
342-418
-3/4
1/2nps
Coil
Voltage
Rating
12AC
24AC
120AC
240AC
380AC
(19.1)
50/60 Hz
50/60 Hz
Current (Amps)
Volt-Amps,
Inrush HoldingInrushHolding
.70/.63
.50/.42
8.4/7.5
6.0/5.0
.46/.40 1/2nps
.36/.27 3/4
11.0/9.4
8.4/6.5
(19.1)
.09/.0815/16
.07/.05 13/16
11.0/9.48.4/6.5
.05/.04(23.8)
.04/.03 (20.6)
11.0/9.48.4/6.51 1/16
.03/.026 .024/.019
11.4/9.99.1/6.9 (27.0)
1 7/32
3/4
(19.1)
3/4
22 mm Coil
Current (Amps) Watts
(19.1)
13/16
15/16
(31.0)
5 DC
0.97
4.9
(20.6)
(23.8)
1 1/16
30 mm Coil Voltage Ratings
12 DC
0.38
4.8 (27.0)
1 7/32
Coil
50/60 Hz
50/60 Hz 36" (94.4)
24 DC (31.0)
0.20
4.8
.25 Dia.
Voltage
Current (Amps)
Volt-Amps,
120 DC
0.04
4.8
Cable
7/16
Rating Inrush Holding 1 3/4
InrushHolding
(11.0)
5, 12, 24 DC
.05
1.136" (94.4)
1 1/8
(44.5)23
24AC
--
--
20
(28.6)
.25 Dia.
3/4
Cable
120AC
--
--
2320
(19.1)
30 mm Coil
Current (Amps)
7/16 Watts
1 3/4
(11.0)
120AC
(Hazardous Duty)
11.5
8.5 1 1/4
1/8
121DC
0.­­­­­‑­­62
15
(44.5)
(28.6)
24 DC
24 DC
0.62
(Hazardous Duty)
15
5
Dimensional Data
3/4
(19.1)
1/2nps
15/16
(23.8) 13/16
(20.6)
10mm
Dia.
13/16
(20.6)
1 7/32
(31.0)
1 1/4
(31.5)
3/4
(19.1)
1 1/16
(27.0)
3/4
(19.1)
.25 Dia.
Cable
7/16
1 3/4
(11.0)
(44.5)
1 19/32
(40.5)
7/32
CSN
7/32
Straight Connectors
1 1/16
(27.0)
1 7/32
13/16
(31.0)
(20.6)
1 1/8
(28.6)
1 1/8
(28.6)
Connectors
(31.5)
3/4
(19.1)
22 mm Strain Relief
1/2” Conduit Connector
13/16
(20.6)
1 7/32
(31.0)
1 7/32
(31.0)
36" (94.4)
3/4
(19.1)
.25 Dia.
Cable
7/16
1 3/4
(11.0)
(44.5)
1 1/8
(28.6)
CSN-30
CHW-30
CDW-30
1.12
(28.44)
13/16
(20.6)
7/32
1.10
(27.94)
13/16
(20.6)
1 1/16
(27.0)
10mm
Dia.
1.59
(40.38)
1 19/32
(40.5)
3/4
(19.1
.81
(20.5)
7/32
3/4
(19.1)
1.063 (27.0)
36" (94.4
30 mm Strain Relief
1.10
(27.94)
6
)
1 1/16
(27.0)
1 1/4
(31.5)
1 1/4
(31.5)
.812
(20.6)
1 19/32
(40.5)
1 1/8
(28.6)
1 1/16
(27.0)
13/16
3/4
(20.6)
(19.1)
15/16
(23.8)
13/16
(20.6)
10mm
Dia.
3/4
(19.1)
1/2nps
1.654 (42.01)
.965
(24.5)
1.10
(27.94)
13/16
(20.6)
1 1/8
(28.6)
1.12
(28.4)
3/4
(19.1)
1 7/32
(31.0)
1.06
(26.92)
1.10
(27.94)
11
(2
1 19/32
(40.5)
1.654
(42.01)
Manifold Accessories • Pneumatic Valves |
Features
Valve/Cylinder Manifold
•Mount any Alpha subbase valve to any NFPA cylinder
•Obtain maximum cylinder response and speeds
• Provides “clean” valve mounting method
•Mounts at cap or head end of cylinder
•Operates any NFPA Cylinder up to 2-1/2” bore
• Any stroke length (Minimum 3”)
Dimensional Data
114054 Manifold Kit
(1-1⁄2”, 2” and 2-1⁄2 ” bores)
81
82 | Repair Kits • Pneumatic Valves
Ordering
Alpha Valves
MaxAir Valves
Model
Valve Model
Kit Number
All 2-Position, Spring Return, Urethane
All 2-Position, Pilot or Solenoid Return, Urethane
All 2-Position, Spring Return, Viton
All 2-Position, Pilot or Solenoid Return, Viton
3-Position, Closed, Urethane
3-Position, Open, Urethane
3-Position, Closed, Viton
3-Position, Open, Viton
Genesis Valves
Code
Rebuild Kit
118597-2
118597-12
118598-4
118598-14
118597-3
118597-7
118598-8
118598-9
GXXX XX - XXX - X
Plug-On Valves
Plug-In Valves
Gasket Kit
GN12118820-3118824
GN13118822-3118824
GN14118820-4118824
GN17118821-3118824
GN18118822-4118824
GN19118821-4118824
Code
Rebuild Kit Gasket Kit
GP12
GP13
GP14
GP17
GP18
GP19
118820-1118823
118822-1118823
118820-2118823
118821-1118823
118822-2118823
118821-2118823
Rebuild Kit selection is determined by the first four model numbers.
[GX1X] XX-XXX-X (The positions within the brackets)
Sierra Valves
Model Number
Repair Kit
All Sierra Model 15
MQ3620
M812SS-XXX-XRKM812-SS
M812SD-XXX-XRKM812-SD
M813SD-XXX-XRKM813-SD
50-Series Valves
Model Number
Repair Kit
All Models
Repair Kit
M212LMRKM212-LM
M212-LS
M212PDRKM212-PD
M212PSRKM212-PS
M212SD-XXX-XRKM212-SD
M212SS-XXX-XRKM212-SS
M213LMRKM213-LM
M213LSRKM213-LS
M213PDRKM213-PD
M213PSRKM213-PS
M213SD-XXX-XRKM213-SD
M213SS-XXX-XRKM213-SS
M214-PDRKM214-PD
M214PSRKM214-PS
M214SD-XXX-XRKM214-SD
M214SS-XXX-XRKM214-SS
M2X2FS114645
M2X2TM114645
M312PDRKM312-PD
M312SD-XXX-XRKM312-SD
M313PDRKM313-PD
M313SD-XXX-XRKM313-SD
M314PDRKM314-PD
M314SD-XXX-XRKM314-SD
7000
Genesis Pressure Regulators
Model 118573-X2
118573-X3
118573-X4
Rebuild Kit Press Adj. Kit
119213
119213
119213
119212-30
119212-60
119212-120
E-Series Valves
Model
Repair Kit
E112HM116772
E112LM116772
E112PD116773
E152HM116772
E152LM116772
E152PD116773
E212BS116772
E212BD116773
E212CA116772
E212CS116772
E212CP116772
E212FA116772
E212FP116772
E212FS116772
E212HA116772
E212HM116772
E212HP116772
E212HS116772
E212JS116702
Model
Repair Kit
E212JD116702
E212KD-XXX-X116702
E212KS-XXX-X116702
E212LA116772
E212LM116772
E212LP116772
E212LS116772
E212PA116772
E212PD116773
E212PE116772
E212PS116772
E212RA116772
E212RP116772
E212RS116772
E212SA-XXX-X116772
E212SD-XXX-X116773
E212SP-XXX-X116773
E212SS-XXX-X116772
E212TM116772
Model
Repair Kit
E252BD116773
E252BS116772
E252CA116772
E252CS116772
E252CP116772
E252FA116772
E252FP116772
E252FS116772
E252GA116772
E252GS116772
E252HA116772
E252HM116772
E252HP116772
E252HS116772
E252JS116702
E252JD116702
E252KS-XXX-X116702
E252LA116772
E252LM116772
Model
Repair Kit
Model
Repair Kit
E252LP116772
E712LS116773
E312SD-XXX116773
E252LS116772
E512LM116772
E252PA116772
E612LM116772
E252PD116773
E712SD-XXX-X116773
E252PE116772
Solenoid Operator
E252PS116772
E212KD-XXX-X116575
E252RA116772
E212KS-XXX-X116573
E252RP116772
E212SA-XXX-X116573
E252RS116772
E212SP-XXX-X116573
E252SA-XXX-X116772
E212SD-XXX-X116575
E252SN-XXX-X116772
E212SS-XXX-X116573
E252SP-XXX-X116773
E252KS-XXX-X116573
E252SS-XXX-X116772
E252SA-XXX-X116573
E252TM116772
E252SN-XXX-X116573
E252UA116772
E252SP-XXX-X116573
E252US116772
E252SS-XXX-X116573
E312LS116773
E312SD-XXX-X116575
E312PD116773
E712SD-XXX-X116575
E312TS116773
Repair Kits • Pneumatic Valves |
83
Ordering
H-Series
Model
Repair Kit
H212BD7103
H212PA7103
H212PD7103
H212SA-XXX-X7103
H212SD-XXX-X7103
H213BD7103
H213PA7103
H213PD7103
H213SA-XXX-X7103
H213SD-XXX-X7103
H214BD7103
H214PA7103
K-Series
Model Repair Kit
7006
K213BS K213FP7006
K213FS7006
K213HS7006
K213LM7006
K213LS7006
K213PD7006
K213PS7006
K213RS7008
K213SD-XXX-X7006
K213SS-XXX-X7006
K213TM7006
K214BS7006
K214BD7006
K214FP7006
K214FS7006
K214LM7006
K214LS7006
K214PS7006
K214PD7006
K214RS7008
K214SD-XXX-X7006
K214SS-XXX-X7006
K214TM7006
K216BD7010
K216BS7010
K216PD7010
K216PS7010
K216RS7012
K216SD-XXX-X7010
K216SS-XXX-X7010
K218BD7010
K218BS7010
K218PD7010
K218PS7010
K218RS7012
K218SD-XXX-X7010
K218SS-XXX-X7010
K233BD7006
K233BS7006
K233FP7006
K233FS7006
K233LM7006
K233LS7006
Model
Repair Kit
H214PD7103
H214SA-XXX-X7103
H214SD-XXX-X7103
H242BD7103
H242PA7103
H242PD7103
H242SA-XXX-X7103
H242SD-XXX-X7103
H243BD7103
H243PA7103
H243PD7103
H243SA-XXX-X7103
Repair Kit
Model K233PD7006
K233PS7006
K233RS7008
K233SD-XXX-X7006
K233SS-XXX-X7006
K233TM7006
K234BD7006
K234BS7006
K234FP7006
K234FS7006
K234LM7006
K234LS7006
K234PD7006
K234PS7006
K234RS7008
K234SD-XXX-X7006
K234SS-XXX-X7006
K234TM7006
K236BD 7010
K236BS7010
K236PD7010
K236PS7010
K236RS7012
K236SD-XXX-X7010
K236SS-XXX-X7010
K238BS7010
K238BD7010
K238PD7010
K238PS7010
K238RS7012
K238SD-XXX-X7010
K238SS-XXX-X7010
K243BD7006
K243BS7006
K243FP7006
K243FS7006
K243LM7006
K243LS7006
K243PD7006
K243PS7006
K243RS7008
K243SD-XXX-X7006
K243SS-XXX-X7006
K243TM7006
Model Repair Kit
K244BD7006
K244BS7006
K244FP7006
K244FS7006
K244LM7006
K244LS7006
K244PD7006
K244PS7006
K244RS7008
K244SD-XXX-X7006
K244SS-XXX-X7006
K244TM7006
K246BD7010
K246BS7010
K246PD7010
K246PS7010
K246RS7012
K246SD-XXX-X7010
K246SS-XXX-X7010
K248BD7010
K248BS7010
K248PD7010
K248PS7010
K248RS7012
K248SD-XXX-X7010
K248SS-XXX-X7010
K313LS7006
K313PD7006
K313TS7006
K314LS7006
K314PD7006
K314SD-XXX-X7006
K314TS7006
K316PD7010
K316SD-XXX-X7010
K318PD7010
K318SD-XXX-X7010
K333LS7006
K333PD7006
K333SD-XXX-X7006
K333TS7006
K334LS7006
K334PD7006
K334SD-XXX-X7006
Model
Repair Kit
H243SD-XXX-X7103
H252PS7102
H252SS-XXX-X7102
H253PS7102
H253SS-XXX-X7102
H254PS7102
H254SS-XXX-X7102
H282PS7102
H282SS-XXX-X7102
H283PS7102
H283SS-XXX-X7102
–
–
Repair Kit
Model K314BD7006
K334TS7006
K336PD7010
K336SD-XXX-X7010
K338PD7010
K338SD-XXX-X7010
K343LS7006
K343PD7006
K343SD-XXX-X7006
K343TS7006
K344LS7006
K344PD7006
K344SD-XXX-X7006
K344TS7006
K346PD7010
K346SD-XXX-X7010
K348PD7010
K348SD-XXX-X7010
K513LM7007
K513TM7007
K514LM7007
K514TM7007
K533LM7007
K533TM7007
K534LM7007
K534TM7007
K543LM7007
K543TM7007
K544LM7007
K544TM7007
K613LM7007
K613TM7007
K614LM7007
K614TM7007
K633LM7007
K633TM7007
K634LM7007
K634TM7007
K643LM7007
K643TM7007
K644LM7007
K644TM7007
K713LS7006
K713PD7006
Model
Repair Kit
SOLENOID OPERATOR
H212SA-XXX-X116572
H212SD-XXX-X116574
H213SA-XXX-X116572
H213SD-XXX-X116574
H214SA-XXX-X116572
H214SD-XXX-X116574
H242SA-XXX-X116572
H242SD-XXX-X116574
H243SA-XXX-X116572
H243SD-XXX-X116574
H252SS-XXX-X116572
H253SS-XXX-X116572
H254SS-XXX-X116572
H282SS-XXX-X116572
Repair Kit
Model K713SD-XXX-X7006
K713TS7006
K714LS7006
K714PD7006
K714SD-XXX-X7006
K714TS7006
K716PD7010
K716SD-XXX-X7010
K718PD7010
K718SD-XXX-X7010
K733PD7006
K733LS7006
K733SD-XXX-X7006
K733TS7006
K734PD7006
K734LS7006
K734SD-XXX-X7006
K734TS7006
K736PD7010
K736SD-XXX-X7010
K738PD7010
K738SD-XXX-X7010
K743LS7006
K743SD-XXX-X7006
K743TS7006
K744LS7006
K744PD7006
K744SD-XXX-X7006
K744TS7006
K746PD7010
K746SD-XXX-X7010
K748PD7010
K748SD-XXX-X7010
SOLENOID OPERATOR
K213SD-XXX-X116578
K213SS-XXX-X116578
K214SD-XXX-X116578
K214SS-XXX-X116578
K216SD-XXX-X116579
K216SS-XXX-X116579
K218SD-XXX-X116579
K218SS-XXX-X116579
K233SD-XXX-X116578
K233SS-XXX-X116578
Repair Kit
Model SOLENOID OPERATOR CONT.
K234SD-XXX-X116578
K234SS-XXX-X116578
K236SD-XXX-X116579
K236SS-XXX-X116579
K238SD-XXX-X116579
K238SS-XXX-X116579
K243SD-XXX-X116578
K243SS-XXX-X116578
K244SD-XXX-X116578
K244SS-XXX-X116578
K246SD-XXX-X116579
K246SS-XXX-X116579
K248SD-XXX-X116579
K248SS-XXX-X116579
K313SD-XXX-X116578
K314SD-XXX-X116578
K316SD-XXX-X116579
K318SD-XXX-X116579
K333SD-XXX-X116578
K334SD-XXX-X116578
K336SD-XXX-X116579
K338SD-XXX-X116579
K343SD-XXX-X116578
K344SD-XXX-X116578
K346SD-XXX-X116579
K348SD-XXX-X116579
K713SD-XXX-X116578
K714SD-XXX-X116578
K716SD-XXX-X116579
K718SD-XXX-X116579
K733SD-XXX-X116578
K734SD-XXX-X116578
K736SD-XXX-X116579
K738SD-XXX-X116579
K743SD-XXX-X116578
K744SD-XXX-X116578
K746SD-XXX-X116579
K748SD-XXX-X116579
84 | Notes
APLC • Pneumatic Logic |
85
Features
Aro Pneumatic Logic Control Overview
Elements: Elements are miniature diaphragm operated poppet valves designed to
perform specific functions. This includes “Or,” “And,” “Not,” plus various “Memory”
and “Delay” functions. Elements are designed so response times, shift ratios, flow
and exhaust capacities are closely matched and all are compatible in a total system.
This compatibility simplifies circuit design.
Circuit Board Construction: Aro’s patented circuit board construction uses a gasket
and two metal plates to create a custom air manifold. Interconnections between the
elements are cut into the gasket (module) and sealed between the metal plates. The
result is a completely interconnected circuit without tubing or fittings. Two gasket
modules are used for more complex circuits. Circuit Boards produce a smaller
circuit package at lower cost; increased tamper resistance; and provide a clean, neat
assembly.
Individual
Elements
Circuit Board Construction
Function Base Assembly Method: A Function Base can be used when circuits
require four or less elements. This consists of a gasket module, a thin metal plate
and a porting strip. Interconnections between the elements are cut into the module.
The porting strip has 1/8” NPTF ports, eliminating the need for porting blocks. This
method can be mounted on any flat surface; it provides a neat, durable assembly; and
it increases tamper resistance.
Back Tubulation Construction: This method uses a thin metal plate (base plate)
and porting blocks for each element. Each block has built in fittings for 5/32” (4mm)
tubing. Element interconnections are made by connecting tubes to these fittings.
Back tubulation is often used for “bread boarding” new circuits, air circuit training
and if circuits are frequently changed.
Function Base
Assembly
Back Tubulation
Performance Specifications
Air Supply Preparation
Recommended Filtration: Filter air with a 40 micron filter
or better. Additional screens in the base of timing function
elements and amplifiers prevent large particles from entering
the element.
Recommended Lubrication: None required for individual
elements, or for circuits including timing functions or amplifiers.
Moisture: All metal parts are chromate plated to resist
corrosion from moisture and many chemicals. A dry air supply
is recommended for maximum repeatability of timing and
sensing functions.
Flow & Cv Factors:
Dependent on specific elements and flow paths.
Flow = 9.3-16.2 SCFM, Cv = .14-.28
Identification:
Symbols: Each element has a symbol based on the National
Standard for diagramming moving part logic control (attached
method).
Port Identification: Letters cast into the cover and base of
each element correspond to input and output designations.
Operating Air:
Mounting: Elements have 5/8” (15.9mm) bolt extensions. All
mounting hardware and seals are provided with each element.
Shift Pressures:
Test Ports: Many elements have 1/8” NPT ports connected
to the “C” (output) port. These can be used as optional output
ports, or as test ports.
Operating Pressure: 30-150 PSI (2-10 bar). Two-hand antitie-down devices require 50-125 PSI (3.5-9 bar).
Snap-Acting Elements (And, Not, Inhibitor, S/R -- Mem,
Delay and Pulse) shift when the pilot pressure exceeds 70% of
the supply. They return when pilot pressure is less than 40%
(Inhibitor 5%) of the supply.
Non-Snap-Acting Elements (Or -- Flip-Flop) have a shift
pressure of 50% of supply pressure.
Anticipated Life:
Element Life: APLC elements have proven extremely durable,
operating many millions of cycles, or several years, without
failure. If needed, repair kits or parts are available for most
elements.
86 | 2 Hand ATD • Pneumatic Logic
Features
• Ideal for machines where position of operator’s hands must be monitored.
• Actuate and hold both air valve buttons concurrently to maintain an output air
signal. If either push button is released, the output air signal is exhausted,
indicating the operator’s hands are no longer in position.
• Operating Pressures: 50-125 PSI (3.5-8.6 bar). Designed to comply with
OSHA regulations.
Warning: These provide only the anti-tie down logic function and are not
stroke limiting devices. On machines with full revolution clutches and/
or where repeat cycles can occur, approved safety and/or single stroke
devices must be used in conjunction with the anti-tie down units.
59191
1/4
(6.4 mm)
2
(50.8 mm)
2-1/2
(50.8 mm)
4-1/2
(114.3 mm)
Elements
59191 Base Mounted
• Element has three 1/8” NPTF ports on top. 2 inputs, 1 output.
• Element is base mounted.
See page 101 for additional information
Packages
59808
59808
• Includes two enclosures with green push button valves separated by a length
of flexible conduit. External supply and output to machine is made by 5/32”
(4mm) instant tube fittings.
• Comes assembled with all internal connections ready to install on machine.
• Palm Buttons are 30” center to center.
10
(254 mm)
4-3/8
(111.1 mm)
3-5/8
(92.1 mm)
4-3/8
(111.1mm)
4-3/8
(111.1 mm)
3-5/8
(92.1mm)
59809
• Green push buttons located on opposite ends of a single enclosure. External
4-1/4
(108 mm)
2
(50.8 mm)
supply and output to machine is made by 5/32” (4mm) instant tube fittings.
• Comes assembled with all internal connections ready to install on machine.
2
(50.8 mm)
59809
10
(254 mm)
2
(50.8 mm)
59003-842
• Unassembled package.
• Includes 59191 anti-tie-down block, two 461-3 palm buttons with 20975
guards, 10 feet of 5/32” tubing and fittings for 59191.
• Customer can custom fit components to machine.
1-3/16
(30.2 mm)
4-3/8
(111.1 mm)
3-5/8
(92.1mm)
10
(254 mm)
59003-842 CONTROL ASM.
10’ of 5/32”
Tubing
6
(152.4 mm)
59756*4 (3) BOW FITTINGS
FOR 5/32” TUBING
59191 LOGIC
CONTROL ASM.
Accessory Units­­ • Pneumatic Logic |
87
Accessories
59860 Signal Standardizer
• Converts an input signal of any duration into a timed output signal.
• Built in 4-way function in which two output signals are provided; one normally on,
the other normally off.
• Can be used for 3-way and 4-way valves of all types including single and double
pilot-operated models.
• Timing Range is 0.1 to 3 seconds. Longer with use of an accumulator. Each
additional cu. in. of space added will give an extra 8 seconds of timing.
• Use filtered, dry, non-lubricated air. 50-125 psi (3.5-8.6 bar)
• See page 101 for additional information.
59860
59861 Oscillator Circuit
• Use in applications involving cycling and oscillating valves and cylinders for
59861
manufacturing and testing; as well as, pumping, sorting & painting.
• Has two dial timers so both phases can be adjusted independently.
• Can be used for all types of 3-way and 4-way valves.
• Recommended Timing Range of .1 to 3 seconds. Longer when using an
accumulator. Each additional cu. in. of space added will give an extra 8 seconds
of timing.
• See page 101 for additional information.
NOTE: For set-up or trouble-shooting, time delay functions can be adjusted far
beyond their recommended range; however, if their normal operating time is longer
than 3 seconds, additional volume should be connected to the port marked “Acu” (to
the right of the adjustment dial). Each cubic inch additional volume connected to this
port will increase the maximum range of the time delay by 8 seconds. A pressure
gauge tee’d into the accumulator port can be very valuable as a visual aid when
adjusting timers with extended ranges.
59917
Dimensions for Base Mounted
Units Ports are 10/32 Threads
#10-32 Ports
11/16 (17.4)
1/4
(64 mm)
2-1/16
(54.4 mm)
59917 Binary Flip-Flop
• With supply on, output one or output two will be on and the other off.
• Pressurizing the trigger port switches the outputs between on and off.
2-1/8
(54 mm)
4-1/8
(105 mm)
4-1/2
(114.3 mm)
2-1/2
(63.5 mm)
13/64 (5.2mm)
MTG HOLE 4 PL
NOTE: All Flex-6 units have 10/32” ports.
#10-32 Ports
2 (50.4)
In Line Logic Elements
1/4
(64 mm)
2-1/2
(63.5 mm)
4-1/2
(114.3 mm)
59914 “OR” Element
• C
onnects two inputs to one output. The output will be on when either, or both,
inputs are on.
59913 “AND” Element
• Connects two inputs to one output. The output will be on when both inputs are on.
Operating Pressure: 30-150 PSIG (2-10 bar)
Operating Temperature: 32°-160°F (0°-71°C)
Ports: #10-32 threads
Shuttle/Poppet: Buna N
Body Material: Acetal Resin
Inserts: Aluminum
Flow: “OR” = 4 SCFM
Cv: “OR” = .11
“AND” = 3.2 SCFM
“AND” = .09
59914
59913
88 | Flex 6 • Pneumatic Logic
Features
Flex 6
Designed to Control Sequential Type Machines
• Simplifies design & installation of control circuits.
• Circuit changes or additions can be accomplished in seconds.
• Very economical for simple air operated machines and fixtures.
• Ideal for harsh and explosive environments.
• All ports are 10/32 threads.
• Use filtered, dry, non-lubricated air. 50-125 psi (3.5-8.6 bar)
Set/Reset Memory: The first step in each Flex-6 circuit is controlled
by a set/reset memory. A momentary start signal pressurizes the set
port, causes the memory to go on and starts the sequence. The memory
remains on until the reset port is pressurized (end of cycle or emergency
stop). Loss of supply pressure also resets the memory (output off).
Automatic Reset Memory: Other Flex-6 memory functions automatically
reset. A momentary signal at the set port causes the memory output to go
on, provided the previous stage is on. The output will remain on until the
entire circuit is reset. This memory has the ability to ignore signals arriving
at the wrong time and will reset regardless of the set input condition. You
don’t need to analyze if the set signal is momentary or maintained, nor are
you required to connect limit valves in series with a previous output.
Timer Adjustment: Each time delay has a numbered dial (the numbers
act as reference only). Screwdriver adjustment and fixed delay models are
available on special order.
Adjustment Range: The recommended adjustment range is .1 to 3
seconds. If normal operating time is longer than 3 seconds, additional
volume should be connected to the port marked “ACU.” Each cubic
inch additional volume connected to this port increases maximum time
delay by 8 seconds.
Sequence Controlled with Input Signals: If all steps are started by
input signals, use one 59897 start/stop unit and an additional 59898 unit
as required to complete the sequence.
Sequence Controlled by Time Delay Functions: If all steps are started
by time delay (with the exception of the start button) use one piece 59895
start/stop unit and an additional 59896 to complete the sequence.
Both Input, Inhibit and Time Delay used to Control a Sequence:
Mixed circuits are easily accomplished by selecting from the units
previously mentioned, plus two more. Models 59899 and 59900 provide a
combination of a time delay and an input signal functions in a single unit.
Using the 59899 and 59900 gives you the exact unit needed for all mixed
circuits.
Inhibitor: Inhibitor models (59920 through 59925) are used as the
first, second or later circuit, depending on the application requirements.
Set/Reset Memory
Automatic Reset
Timer Adjustment
Flex 6 • Pneumatic Logic |
89
Set-Up
Steps to Connecting Flex-6 Units
1. A rrange the units in the order 4. Connect and “program” the
5. Connect the reset signal from
and sequence they are used
the last step in sequence to
outputs. Each unit has three
(steps 1 & 2 top, 3 & 4 next,
the port marked “reset” in the
ports on the right side marked
etc.).
first. This signal resets the
“A,” “B,” and “C.” The “C”
2. Connect a maintained supply to
circuit, making it ready to start
port is the output and is
the “supply in” port of the first
a new cycle.
connected to the pilot valve or
unit. Then connect the “supply
other device causing action for
First Unit
out” of the first unit to the
each stage. The “C” output
“supply in” of the second unit.
signal can be removed by a
Connect subsequent units in
signal (maintained) to the “A”
this manner. The last “supply
port. The “B” ports are used to
out” port will remain plugged.
provide this maintained signal.
Example: Cylinder 1 extends in
MAINTAINED SUPPLY
step 1 and retracts in step 4. The
STEP 1
“C” port of step 1 is connected to
a spring return pilot valve which
STEP 2
extends the cylinder. The “B” port
Remove and retain
of step 4 is connected to the “A”
Plug for later use.
port of step 1. This accomplishes
STEP 3
the retract function.
NOTE: Once these connections
STEP 4
have been made, plug all “B” and
“C” ports not used. “A” ports
The Last Step of the Sequence is to
STEP 5
not used remain open.
RESET the Circuit
STEP 6
Cylinder
LAST SUPPLY OUT PORT
REMAINS PLUGGED.
3. C
onnect the set input signals.
The start signal and all other
input signals are connected to
the set ports of the units they
will start.
4
Supply
To Cylinder
2 Pilot (Etc.)
Start
LV-1
Limit Valves
LV-2
1
Remove plug and connect to “A”
port to remove “C.”
All Ports are 10/32 Threads
90 | Flex 6 • Pneumatic Logic
Features
Individual Units
59895 S/R Mem-Delay Model
The first unit in a Flex-6 circuit when step two is a delay function.
The first output is caused by the start input signal. The second
output is caused by a time delay following the first output.
Flex 6 Dimensional Data is located on Pg. 86.
59895
59896 Double Delay
Used as the second unit, or later, in circuits when two time delay
functions are needed. The first output is caused by a time delay
after the supply signal is applied. The second output is caused by
a time delay following the first output.
Flex 6 Dimensional Data is located on Pg. 86.
59896
59897 S/R Mem-Auto Mem Model
The first unit in Flex-6 circuits when step two is an input signal.
The first output is caused by the start input signal. The second
output is caused by a second input signal.
Flex 6 Dimensional Data is located on Pg. 86.
59898 Double Auto Mem Model
Used as the second unit, or later, in circuits when two input signals
are available. Both outputs are caused by their respective inputs
and both are controlled by automatic reset memory functions.
Flex 6 Dimensional Data is located on Pg. 86.
59899 Auto Mem-Delay Model
Used as the second unit, or later, in Flex-6 circuits when an input
signal and a delay function are required. The first output is caused
by an input signal. The second output is caused by a time delay
following the first output.
Flex 6 Dimensional Data is located on Pg. 86.
59897
59898
59899
59900 Delay-Auto Mem Model
Used as the second unit, or later, in circuits when a delay and
an input signal are required. The first output is caused by delay
function after the supply signal is applied. The second output is
caused by an input signal.
Flex 6 Dimensional Data is located on Pg. 86.
59900
Flex 6 • Pneumatic Logic |
Features
Individual Units
59919-1 Cycle Repeat Circuit
Cycle Repeat Circuit provides continuous recycling of a control
circuit started by a momentary start signal, end of cycle stop —
momentary input, single cycle operation, emergency stop and an
adjustable dwell between cycles.
Add to any Flex-6 circuit so it cycles continuously.
Flex 6 Dimensional Data is located on Pg. 86.
See page 102 for additional information.
59920 S/R Mem-Inhibitor Model
The first Flex-6 circuit when step two is an inhibitor function. The
first output is caused by the start input signal. The second output
is caused by the release of pressure on the inhibitor port.
Flex 6 Dimensional Data is located on Pg. 86.
59921 Inhibitor-Input Model
Used as the second or later circuit when the first stage will be
controlled by an inhibitor signal and the second from a pressure
signal.
Flex 6 Dimensional Data is located on Pg. 86.
59922 Delay-Inhibitor Model
Used as the second or later circuit when the first stage will be
controlled by a delay and the second from an inhibitor signal.
Flex 6 Dimensional Data is located on Pg. 86.
59923 Double Inhibitor Mem Model
Used as the second or later circuit when both stages are started by
inhibitor signals.
Flex 6 Dimensional Data is located on Pg. 86.
59924 Input-Inhibitor Model
Used as the second or later circuit when the first stage will be
controlled by a pressure signal and the second from an inhibitor
signal.
Flex 6 Dimensional Data is located on Pg. 86.
59919-1
59920
59921
59922
59923
59924
59925 Inhibitor-Delay Model
Used as the second or later circuit when the first stage will be
controlled by an inhibitor signal and the second from a delay.
Flex 6 Dimensional Data is located on Pg. 86.
59925
91
92 | Flex 6 • Pneumatic Logic
Illustration 1
Description
Here we have a two step sequence using one cylinder. When a push button is actuated, the cylinder will
extend for an adjustable period of time. When the time has elapsed, the cylinder will retract to its original
position.
Connections
A. This sequence uses a model 59895 Flex-6 unit.
B. Supply is connected to the “Supply In” port.
C.The output of a start push button is connected
to the “Set” input port.
D.The step 1 output (top “c” port) is connected to
the pilot port of the valve which will extend the
cylinder.
E.The step 2 output (lower “c” port) is connected
to the “Reset” input port.
F.Both “b” ports, the “Supply Out” port, and the
“ACU” port are plugged (new units are shipped
with these plugs installed.)
G.“a” ports, not used, remain open.
Function
1.At rest, the cylinder is retracted.
2.The operator presses the start push button.
This signals the set port and step 1 output goes
on immediately. The cylinder extends and the
time delay is started. At this point the signal is
“Locked In” and the operator can release the
start push button. The time delay is adjustable.
Turning the dial clockwise, extends the time
setting.
3.When the adjusted time is expired, step 2
output goes on. Step 2 output signals the reset
port. This causes the Flex-6 unit to reset*
(unlocks the start signal) and outputs 1 and 2
go off., causing the cylinder to retract.
4.The circuit is now reset and ready for a new
cycle when the start push button is again
actuated.
*Set signal must be off for this to take place.
Flex 6 • Pneumatic Logic |
93
Illustration 2
Description
Here we have a two step sequence described in Illustration 1. The difference is that the extension of the
cylinder is sensed by the inhibitor element built into the 59920 Flex-6 unit. Again, when the cylinder is
fully extended, the cylinder will retract.
Connections
A. This sequence uses a model 59920 Flex-6 unit.
B.The “A” connection is made from between the
valve and the cylinder to the second set input.
C.All other connections are identical to those
made in Illustration 1, except that we have
added a connection from “b” of step 2 to “a” of
step 1. This will make the cylinder retract even
if the operator continues to hold the button.
Options
The additional connection from the “b” port of
the second stage at the “a” port of the first stage
insures that the cylinder will return even if the
operator continues to hold the start button.
An emergency stop push button has also been
added. If the operator presses the emergency stop
button, the circuit will reset and both cylinders will
retract.
Function
1.At rest, the cylinder is retracted.
2.The operator presses the start push button.
This signals the set port and step 1 output
goes on. The operator can now release the
start button.
3.The cylinder now extends, and when fully
extended or stopped mechanically, the signal
at the second set port is fully released. This
causes the step two output to go on retracting
the cylinder and resetting the circuit.
94 | Flex 6 • Pneumatic Logic
Illustration 3
Description
Here we have a two step sequence described in Illustration 1. The difference is that this cylinder actuates a
limit valve when it is fully extended. The limit valve signals the Flex-6 unit that the cylinder is extended and
it is time to retract.
Connections
A. This sequence uses a model 59897 Flex-6 unit.
B.The limit valve output is connected to the port
marked Set (Auto Reset)
C.All other connections are identical to those
made in Illustration 1.
Options
Option A, preventing the operator from holding
the cylinder extended and Option B, providing an
optional retract push button could be added to this
circuit. These options are described in Illustration 2.
Function
1.At rest, the cylinder is retracted.
2.The operator presses the start push button. This
signals the set port and step 1 output goes on
immediately. At this point, the signal is “Locked
In” and the operator can release the start push
button.
3.The cylinder actuates the extend limit valve (LV1). Limit valve 1 signals the step 2 set port. This
causes the step 2 output to go on immediately.
The step 2 output signals the reset port, which
resets the circuit* removing the step 1 and 2
outputs and allows the cylinder to retract.
* Set signal must be off for this to take place.
Flex 6 • Pneumatic Logic |
95
Illustration 4
Description
Here we have a two cylinder four step sequence.
1.When the push button is actuated, cylinder 1 extends. This also starts the first time delay.
2.When the first time delay times out, cylinder 1 retracts. This starts the second time delay.
3.When the second time delay times out, cylinder 2 extends. This starts the third time delay.
4.When the third time delay times out, cylinder 2 retracts. This also resets the circuit.
Connections
This circuit uses a model 59896 Flex-6 unit.
A.The 59896 is added to the circuit simply be
removing the “Supply Out” plug in the 59895
and connecting this port to the “Supply On”
port of the 59896.
B.The supply and start push buttons are
connected as before.
C.The step 1 output is connected to the valve that
extends cylinder 1.
D.The step 2 output is connected to the “a” port
of step 1.
E.The step 3 output is connected to the valve that
extends cylinder 2.
F.The step 4 output is connected to the reset port.
G.All “b” ports, all accumulator ports and the
supply out of the 59896 are plugged.
H.All “a” ports not used are left open.
Function
Looking closely at the diagram on top of the Flex-6
units, you may be able to trace the signals as the
sequence progresses.
1.When the operator presses the start push button
the signal sets the memory (MEM) in the first
unit (MEM output on). This goes thru a “not” (N)
element and to the step 1 output (CYL 1 extends).
The output from the memory element is also
connected to the first time delay by a diagonal line.
2.The output of delay 1 again goes through a “not”
element to provide the step 2 output. This output
is connected externally to the “a” input of step 1
and internally to the “a” port of the “not” element.
This removes the output signal at step 1 and
retracts cylinder 1. The output of delay 1 is also
connected to the second time delay via the “supply
out” to “supply in” connection.
3.Time delay 2 extends cylinder 2 and starts time
delay 3.
4.Time delay 3 outputs resets the entire circuit and in
doing so retracts cylinder 2.
96 | Flex 6 • Pneumatic Logic
Illustration 5
Description
Here we have a circuit similar to the one shown in Illustration 4. The difference between these circuits is
the sequence that the cylinders extend and retract. This is shown by the numbered arrows to the right of
the cylinders.
Connections
Notice that the change in sequence is done entirely
by changing the output connections on the right
hand side of the Flex-6 units.
A.Step 1 output is connected to the valve that
extends cylinder 1 (as before).
B.Step 2 output is connected to the valve that
extends cylinder 2.
C.Step 3 output is connected to the “a” input port
of step 2. This removes the step 2 output and
retracts cylinder 2.
D.Step 4 output is connected to the reset port (as
before).
Thus by rearranging the output connections any
sequence can be performed.
Options
1.To prevent the operator from holding cylinder
1 extended (by holding down the start push
button), a connection can be made from the
“b” port of step 4 to the “a” port of step 1.
2.An emergency retract push button can be
added (See Illustration 2).
3.Additional accumulator and/or gauges can be
added to each time delay (See Illustration 2).
4.Sequence step indicators can be added to the
“b” ports (Model 59907-004).
Flex 6 • Pneumatic Logic |
97
Illustration 6
Description
This circuit is identical to the one shown in Illustration 5 except this circuit uses input signals and
inhibitor function, rather than time delays, to start each step. The input signals come from limit valves
that are mounted to detect the movement of each cylinder.
Connections
This circuit uses a 59897 and a 59924 Flex-6 unit.
The output signals, the start signal and the supply
are identical to those in Illustration 5. Three limit
valves are mounted on the machine to detect the
various cylinder positions. These positions are
shown as triangles to the right of the cylinders.
The same limit valves are shown again to the left of
the Flex-6 circuit. They are connected to the Flex6 circuit as follows:
LV-1 to the set port of Step 2
LV-2 to the set port of Step 3
Signal 3 to the set port of Step 4
Function
1.At rest both cylinders are retracted.
2.When the operator actuates the start push
button step 1 output goes on and cylinder 1
extends.
3.Cylinder 1 actuates limit valve one when fully
extended. Limit valve one signals step 2 and
step 2 output extends cylinder 2.
4.Cylinder 2 extends actuating limit valve 2 when
it is fully extended. Limit valve 2 signals step
3 and step 3 output goes on. Step 3 output
is connected to the “a” port of step 2. This
removes the step 2 output and cylinder 2
retracts.
5.Cylinder 2 releases limit valve 2 then it
retracts. When cylinder #2 is retracted, the
pressure in line from valve to cylinder #2 drops
to 0 PSI, (“A” port of inhibitor) and output 4
comes on. Step 4 output resets the circuit and
cylinder 1 retracts.
98 | Flex 6 • Pneumatic Logic
Illustration 7
Description
This is the same sequence as shown in Illustration 4 except that limit valves are used to signal the
start of each step. Two options (A & B) have also been added to the circuit.
A.Option A cancels step 3 output and retracts cylinder 2 when output 4 comes on.
B.Option B resets the circuit only after cylinder 2 if fully retracted.
Notes
The output connections and the input connections
were changed from Illustration 6 to accomplish this
sequence. Limit valve 4 was added so that each
position of each cylinder could be detected. Step 5
is accomplished by “anding” step 4 output and the
final limit valve input (LV-3). Using a 59913 in line
“and” function. This could also be done by a series
connection through limit valve 3.
This option is often used when each step of the
sequence must be monitored closely. Example:
continuous operating circuits.
Function
1.Operator actuates start push button. Cylinder 1
extends.
2.Cylinder 1 releases limit valve 4 and actuates
limit valve 1. Step 2 output goes on retracting
cylinder 1.
3.Cylinder 1 releases limit valve 1 and actuates
limit valve 4. Step 3 output goes on extending
cylinder 2.
4.Cylinder 2 releases limit valve 3 and actuates
limit valve 2. Step 4 output goes on retracting
cylinder 2.
5.Cylinder 2 releases limit valve 2 and actuates
limit valve 3. Circuit resets and is now ready
for a new cycle.
Flex 6 • Pneumatic Logic |
99
Illustration 8
STEP 6
Description
Here is a six step sequence involving three cylinders. The sequence is as follows:
1.Operator actuates start push button. Clamp cylinder extends.
2.Clamp cylinder actuates limit valve 1. Punch cylinder extends.
3.Punch cylinder releases limit valve 3 and actuates limit valve 2. Punch valve retracts.
4.Punch cylinder releases limit valve 2 and actuates limit valve 3. Clamp cylinder retracts. Time delay 1 starts.
5.Time delay 1 times out. Eject cylinder extends, time delay 2 starts.
6.Time delay 2 times out. Eject cylinder is retracted and circuit is reset.
Variations
1.Both the 59898 (double input) and the 59896 (double timer) units are used in the same circuit.
2.This circuit also includes a double pilot valve on the clamp cylinder. Notice that the return pilot signal is
simply tee’d from the signal that removes the step 1 output.
100 | Flex 6 • Pneumatic Logic
Illustration 9
Description
The circuit in Illustration 9 shows several additional features of Flex-6 circuits.
1.Flex-6 circuits can include as many steps as necessary to complete the sequence. Additional Flex-6
blocks are simply added by connecting the “supply out” port of previous steps to the “supply in” port of
new steps. Here we have 4 Flex-6 units providing 8 separate steps in the machine sequence.
2.We are also showing two new Flex-6 assemblies not previously shown. They are models 59899 and
59900 and are used in circuits such as this where some of the steps are controlled by timers and
others by input signals.
3.Notice cylinders 2 and 3. When two cylinders work together their actions can be controlled by one step
in the sequence. The only added provision here was to make sure both cylinder had fully extended
before step 4 could take place. For this we provided limit valves 3 and 4. They can be connected in
series (as shown) or “anded” together using a 59913 in line “and” function.
4.This drawing also shows a cylinder (cylinder 1) being extended and retracted twice in the sequence.
First note how this is accomplished on the output side. Step one comes on and is later cancelled by
step 2. Still later in the sequence step 4 output comes on, cancels step 2 and this allows step 1 to
come back on. Finally step 7 comes on, cancels step 4, releasing step 2 and cancelling step 1. Notice
also that limit valve 1 and 2 outputs can be used more than once in the same circuit. Simply tee their
outputs and connect to the stage start ports indicated.
Flex 6 • Pneumatic Logic |
Other Six Element Assemblies
Four other six element assemblies are available. These
units are sometimes used with Flex-6 circuits and in
other cases provide a complete function in themselves.
Two-Hand Ant-Tie-Down Model 59191
The two-hand anti-tie-down is used to insure that
both push buttons have been actuated before the
cycle will start. When the anti-tie-down is used, both
buttons must be actuated concurrently to create an
output signal. Once either push button is released,
the output signal goes off. Both push buttons must
then be released and reactuated to start again.
The first drawing shows a twohand anti-tie-down added to
the start of a Flex-6 circuit.
The second drawing shows a
more complex circuit which is
used to insure that the operator
hold both buttons until cylinder
1 is fully extended. Once
cylinder 1 is extended and
actuates limit valve 1, the push
buttons can be released and
the machine will continue its
automatic cycle.
The Signal Standardizer Model 59860
The 59860 signal standardizer (or signal shaper) can
be used to convert a signal of any duration to outputs
of a predetermined time period.
When the start signal is received, the cylinder will
extend for the period of time adjusted on the timer.
Then the cylinder will retract. The start input signal
can be shorter or longer than the output signal(s)*
without affecting the timing function.
The Oscillator Circuit Model 59861
When a signal is received at the input of the oscillator
circuit output T1 will come on. After an adjustable
period of time (adjustable at timer T1 output T1 will go
off and output T2 will go on.* After another adjustable
period of time (adjustable at T2) output will go off and
output T1 will go on. This will continue as long as the
input remains on.
* Outputs not used can be plugged. Small cylinders can be
ported directly to these outputs.
101
102 | Flex 6 • Pneumatic Logic
Cycle Repeat Circuit
Cycle Repeat Circuit Model 59919-1
This circuit is designed to replace the 59003-099 cycle
repeat circuit.
The cycle repeat circuit shown can be added to any
Flex-6 circuit so that it will recycle continuously. The
circuit contained in this assembly is shown at the right.
1.The cycle repeat circuit provides for:
A.Continuous recycling of a control circuit,
started by a a momentary start signal.
B.end of cycle stop – momentary input.
C.An adjustable dwell between cycles.
D.Single cycle operation.
E.Emergency stop.
The illustration at right shows a
cycle repeat circuit connected in
its simplest form. Actuation of
the start push button starts the
circuit to run in an auto-recycle
mode. When the cycle stop push
button is actuated the circuit will
complete that cycle and will not
start the next cycle. If you want
the cycle to stop immediately,
add the connection shown by the
dotted line.
The illustration at right shows a
more complex application of the
cycle repeat circuit. Here we
have provisions for either single
cycle or automatic cycling and an
auto cycle indicator. The circuit
can be stopped either at the end
of the cycle (with the auto cycle
stop push button) or immediately
(with the emergency stop button).
Accessories • Pneumatic Logic |
Features
Individual Elements
59010 “OR” Element
59023 “OR” Element on 1/8” Base
• Combines two air signals so either can produce an output.
• Output port C is pressurized when either input port A or B is pressurized “on”.
Dimensions: 1 1/4” sq. x 1” (31.8mm sq. x 25.4mm)
Truth table
Response Times: Input to Output Milliseconds
“A” on to “C” on
7.5
“B” on to “C” on
7
59111 “AND” Element
59124 “AND” Element on 1/8” Base
• Combines two signals so both must be on to create an output.
• Output port C is pressurized only when both inputs A & B are pressurized “on”.
• Can be used with timer elements to produce time-delay functions.
• Shifting is snap-action when input at “A” port increases to 70% of pressure at “B” port. Return when “A” decreases to 40% of “B”.
Dimensions: 1 1/4” Sq. x 1 21/32” (31.8mm sq. x 42.1mm)
Truth table
Response Times: Input to Output Milliseconds
“A” on to “C” on
8
“A” off to “C” off
9.5
59112 “NOT” Element
59125 “NOT” Element on 1/8” Base
• Combines two signals so that one (“B”) must be on, and the other (“A”) must be off to
create an output.
• Output C is pressurized only when input B is pressurized and input A is off.
• Shifting is snap-action when input at “A” increases to 70% of pressure at “B”. Return
when “A” decreases to 40% of “B”.
Dimensions: 1 1/4” Sq. x 1 21/32” (31.8mm sq. x 42.1mm)
Truth table
Response Times: Input to Output Milliseconds
“A” on to “C” off
8.5
“A” off to “C” on
9
59800 Inhibitor Element
59912 Inhibitor Assembly on 1/8” Base
• Functions as NOT element except pressure at A must drop below 5% of supply before
element will reset, regaining output at C.
• Useful in detecting air cylinder motions where limit valves cannot be applied.
Response Times: Input to Output Milliseconds
A on to C off
15
A off to C on
25
59181 Set-Reset (S-R) Gate and 59113 Memory Models
59185 Set-Reset (S-R) Gate and Memory Assembly on 1/8” Base
• The elements work together to perform a memory function.
• With constant supply at B of MEM and B of S-R connected to A of MEM, a momentary
pressure signal at C of S-R will cause C of MEM to pressurize. C of MEM will remain
pressurized until a pressure signal to A of S-R is received.
• The MEMORY is pneumatically retained. If supply is removed (B MEM off), output C
will go off & remain off until a new set signal is received.
• The reset signal (“A” of S-R) is snap-action function and can be connected to
a TIMER element to create a delayed reset function.
Dimensions:
1 1/4” sq. x 1 21/32” (31.8mm x 42.1mm)
Minimum Time:
Signal Milliseconds
To SET
17
To RESET
19
59010
59111
59112
59800
59181
59113
103
104 | Accessories • Pneumatic Logic
Features
Flip-Flop
59892”FLIP FLOP” Model
• A memory type element, Flip-Flop converts momentary signals received at the set and
reset ports into maintained corresponding outputs.
• A set signal at A shifts the Flip-Flop to C port on and resets D to off. A reset signal at
F shifts the Flip-Flop to D on and C off.
• If set or reset signals are maintained, later signals of equal pressure to the opposite
input will not alter the output condition.
• The Flip-Flop has six ports and requires two element spaces.
A Set Input
D Reset Output
B Supply
E Supply
C Set Output
F Reset Input
Approximate Response Time
• 59892 has two top ports (10-32) for C & D outputs.
Input to Output Milliseconds
• Shift pressure is 50% of supply pressure.
A on to C on
11
Dimensions: 2 1/2” x 1 7/32” (63.5mm x 36.5mm)
F on to D on
11
59892
Delay Elements & Assemblies
DELAY ELEMENTS
• Combine an AND and a TIMER function.
• With supply present at B, output will be pressurized (C on) a predetermined
amount of time after input A is pressurized. Time can be fixed or adjustable.
• Reset time (time signal at “A” must be off between cycles) is 100 milliseconds.
• Timing ranges for individual elements cannot be increased. For longer delays, a base 59121
mounted assembly is needed.
DELAY TIMING IN FUNCTIONS
1.
2.
3.
4.
With the input off, the output will also be off.
The timing function starts when the input goes on.
When the timing is complete, the output goes on.
Output goes off immediately when input is removed.
Screwdriver Adjustable Delay Units
59158
• ±4% timing accuracy.
Individual Element
Base Mounted Elements (1/8” Base)
59121 Timing Range: .08 to 4.5 seconds 59158 Timing Range: .08 to 4.5 seconds
59879 Timing Range: 4.1 to 24.5 seconds
Dial Adjustable Delay Units
• ±4% timing accuracy.
Individual Element
Base Mounted Elements (1/8” Base)
59156 Timing Range .08 to 4.5 seconds 59160 Timing Range: .08 to 4.5 seconds
59156
59166-4 Fixed Delays
• Not adjustable. Order model for desired time.
Dimensions: 1 1/4” sq x 2 3/4” (31.8mm sq. x 69.9mm)
Model Milliseconds
59166-4
445 ± 40
59166-4
Dimensions for Base Assemblies are on page 109.
Output (C)
Input (A)
59879
Accessories • Pneumatic Logic |
105
Features
Pulse Elements & Assemblies
PULSE ELEMENTS
• Combine a NOT and a TIMER function.
• These perform TIMING-IN inverted or PULSE functions, depending on connections to
supply port B.
For TIMING-IN INVERTED function: With port B pressurized, C port remains on until
port A is pressurized. When A is pressurized, C will go OFF after a predetermined
amount of time.
PULSE function: When A & B are connected together, output C is normally off.
If inputs are applied to A & B, output C goes on. C remains on for timer period, then
goes off and remains off until inputs are removed and reapplied. Reset time is 100
milliseconds. The predetermined amount of time can be fixed or adjustable.
1. With input off, the output will also be off.
2. Output goes on & timing starts when input comes on.
3. When timing is completed, output goes off.
4. Remove & reapply input to get second output.
NOTE: Input must be longer than output for full times signal. If not possible, see
momentary timers.
59120
59157
Screw Adjustable Pulse Timers
• ±4% timing accuracy.
Individual Element
Base Mounted Elements (1/8” Base)
59120 Timing Range: .08 to 4.5 seconds 59157 Timing Range: .08 to 4.5 seconds
59874 Timing Range: 3.0 to 14.5 seconds
59881 Timing Range: .20 to 24.5 seconds
59155
Dial Adjustable Pulse Timers
Individual Element
Base Mounted Elements (1/8” Base)
59155 Timing Range: .08 to 4.5 seconds 59159 Timing Range: .08 to 4.5 seconds
59875 Timing Range: 3.0 to 14.5 seconds
59882 Timing range of 4.6 to 24.5 seconds
59165-4
59165-4 Fixed Pulse
Output (C)
• Not adjustable, order model for time desired; ±10% timing accuracy.
Dimensions: 1 1/4” sq x 2 3/4” (31.8mm sq. x 69.9mm)
Model Milliseconds
59165-4
445 ± 40
Input (A)
59874 / 59875
Output (C)
59114 Differentiator
• A non-adjustable pulse element.
• With A blocked, signal at B will produce an output at C of 80 to 130 milliseconds.
Output can be lengthened by connecting a 59117 Accumulator to port A.
• Reset time is 110 milliseconds.
Dimensions: 1 1/4” sq. x 1 3/4” (31.8mm sq. x 44.5mm)
Input (A)
59881 / 59882
Dimensions for Base Assemblies are on page 109
59114
106 | Accessories • Pneumatic Logic
Features
Timer Elements
TIMERS are used in conjunction with snap-acting 59111 AND, 59112
NOT, 59181 S-R GATE or 59800 INHIBITOR to perform special functions
not offered in one complete element.
• Overall height of circuit board can be reduced by using these combinations rather than
elements which combine these functions.
• Timing periods can exceed 4.5 seconds when using with 59117 Accumulators.
• Time can be fixed or adjustable, depending on element selected.
59115 Screw Adjustable Timer
• Connected to A of snap-acting AND or NOT element, these timing ranges can be
accomplished.
Dimensions: 1 1/4” sq. x 2 7/64” (31.8mm sq. x 53.6mm)
Number of 59117
Timing Range
Timer Accumulators ±4% Seconds
59115
0
.08 to 4.5
59115
1
.14 to 14.5
2
.20 to 24.5
59115
59115
3
.26 to 34.5
59115
4
.32 to 44.5
59115
59116 Dial Adjustable Timer
• Connected to A of snap-acting element, these timing ranges can be accomplished.
Dimensions: 1 1/4” sq. x 3 5/16” (31.8mm sq. x 84.1mm)
Number of 59117
Timing Range
Timer Accumulators ±4% Seconds
59116
0
1.4 to 4.5
59116
1
3.0 to 14.5
59116
2
4.6 to 24.5
59116
3
6.2 to 34.5
59116
4
7.8 to 44.5
59116
Accumulator
59117 Accumulator
• Used with timing elements to extend timing range. C port is connected to output of
timing element. Volume is approximately 1 cu. in. (16.4 cm3).
Dimensions: 1 1/4” sq. x 2 1/16” (31.8mm sq. x 52.4mm)
Fixed Orifice plates and Port Plug
•Can be mounted in inlet or outlet ports
of any element to reduce flow and/or
increase response time.
•Fits into O-Ring cavity of element base.
•Plug is used to isolate port from
channel connection.
Model
59117
Orifice Size Inches (mm)
59671-1
.0135 (.343)
59671-2
.0180 (.475)
59671-3
.0225 (.572)
59671-4
.0260 (.660)
59718Plug
59671-X
Accessories • Pneumatic Logic |
107
Features
NOT Amplifier
59176 NOT Amplifier
• The element converts low pressure signals such as those used in liquid level
sensing, to high pressure signals compatible with other
APLC elements.
• Performs NOT function with exception when C output is greater than input of A1.
• Input A & B ports must be interconnected externally of element.
• Output C is on only when low pressure at A1 is off. C output equals pressure at A & B.
• Shift pressure depends on element ordered and adjusted setting.
• Sensitivity adjustment screw allows adjustment of shift point within adjustable range.
Dimensions: 1 1/4” sq. x 3” ­­(31.8mm sq. x 76.2mm)
59176-1
59176-2
Approximate Response Time
Input to Output
Milliseconds
A1 on to C off
A1 off to C on
10
10
Element on Approximate Response Time
Base Assys. Input to Output
Milliseconds
59162-2
A1 off to C on
10
OPERATING CHARACTERISTICS
(SET FOR MIN. SIGNAL OPERATION)
Adjustable A1 Pressure Range PSIG
when a & b = 50 PSIG (3.4bar)
3
.24 to 1.5 (0.11 to .07)
1.5 to 15 (0.7 to 1.0)
Adjustable A1 Pressure Range PSIG
when a & b = 50 PSIG (3.4bar)
1.5 to 15 (0.7 to 1.0)
59176-2
A SIGNAL PRESSURE PSIG
Individual
Element 59176-X
2
Minimum
Pressure to
Switch Element
1
59176-1
Pressure at
Which Element
Will Reset
0
25
50
75
100
125
150
SUPPLY PRESSURE - PSIG
AND Amplifier
59175 “AND” Amplifier
•The amplifier converts low pressure signals such as those used in liquid level sensing,
to high pressure signals compatible with other APLC elements.
• Performs AND function except when output at C is greater than input A1.
• Inputs A & B must be interconnected externally of the element.
• Output C is on only when A1 receives a low pressure signal and inputs A & B are
pressurized. Output at C equals pressure at inputs A & B.
• Shift pressure depends on element ordered and adjusted setting.
• Sensitivity adjustment screw allows adjustment of shift point within adjustable range.
Individual
Element 59175-1
59175-2
Approximate Response Time
Input to Output
Milliseconds
A1 on to C on
A1 off to C off
10
10
Element on Approximate Response Time
Base Assys. Input to Output
Milliseconds
59161-1
59161-2
A1 on to C on
A1 off to C off
10
10
59175-X
Adjustable A1 Pressure Range PSIG
when a & b = 50 PSIG (3.4bar)
OPERATING CHARACTERISTICS
(SET FOR MIN. SIGNAL OPERATION)
3
.24 to 1.5 (0.11 to .07)
1.5 to 15 (0.7 to 1.0)
Adjustable A1 Pressure Range PSIG
when a & b = 50 PSIG (3.4bar)
.24 to 1.5 (0.11 to .07)
1.5 to 15 (0.7 to 1.0)
59175-2
A SIGNAL PRESSURE PSIG
Dimensions: 1/4” sq. x 3” (31.8mm sq. x 76.2mm)
2
Minimum
Pressure to
Switch Element
1
59175-1
Dimensions for Base Assemblies are on page 109.
Pressure at
Which Element
Will Reset
0
25
50
100
125
75
SUPPLY PRESSURE - PSIG
150
108 | Accessories • Pneumatic Logic
Features
Special Purpose Elements
59089 Two to Three-Way Converter
• Used to convert a two-way (bleed signal) to a three-way (pressure-exhaust) signal.
• With supply B pressurized, C will be pressurized if A is not blocked. When A port is
blocked, C will go off.
Dimensions: 1 1/4” sq. x 1 21/23” (31.8mm sq. x 42.1mm)
Approximate Response Time
With 6” (152mm) 5/32” (4mm) Add Milliseconds for
Input to Output Tubing to A---Milliseconds each Foot more Tubing
A open to C on
14
5.5
A blocked to C off
70
32.5
Start up B to C pulse
90
33.5
59089
59890 Vibrator Element
59866 Vibrator on 1/8” Base
• With input B on, C output will come on and go off in a constant timed pattern until the
input is removed.
• The on and off times are not independently adjustable.
• Adjustment timing range: .08 to 4.5 seconds. Output off equals 80% of on setting.
• C port must also be connected to the A input port on element.
Dimensions: 1 1/4” sq x 2 3/4” (31.8mm sq. x 69.9mm)
59890
59891 Air to Electric Interface Device
• Normally open, single throw, single pole pressure switch.
• Mount to top of C port of standard element.
Dimensions: 1 7/16” dia. x 2 1/4”
Model
59891
Supply Output 30-150 PSI 5 Amps Max
Wire is 22AWG
Connections
1/8-27 NPT
Response Time
On - 1 ms Off - 4 ms
59891
59915-XX Electric to Air Interface Device
• Normally non-passing, three-way, single solenoid actuated valve.
• With B pressurized and the coil energized, an air output occurs at C port.
• When de-energized, B is blocked and C exhausted.
• Must be mounted on perimeter of circuit board.
Model
Supply Output Connections
Coil Replacement
59915-38 12V DC/24 VAC Air Signal
A blocked
116218-38
59915-39 24V DC
30-150PSI
B supply
116218-39
59915-33 120V AC
(2-10 bar)
C output
116218-33
59915-XX
Porting Block
59109 Porting Block
• Provides three instant tube fittings. One each to A, B or C ports of elements.
• One porting block required for each element.
59109
Dimensions for Base Assemblies are on page 109.
Accessories • Pneumatic Logic |
109
Features
Mounting Equipment
59200-XX Base Plate
• Contains two mounting holes and three porting holes for each element.
• Surface is metallic grit etched and plated to resist corrosion.
59595-88 Module Gasket
• Corresponding circuit pattern of layout sheet is printed on module. Air channels are
then cut into gasket for air passage.
59200-XX
59595-88
59201-XX Cover Plate
• Used in conjunction with 59200 base plate to retain 59595 module.
• Contains only the mounting holes required by elements.
• Surface is metallic grit etched and plated to resist corrosion.
Model:
Dimensions in Inches (Millimeters) Element Coverage
Base Plate
5/64 x 3 21/64 x 5 53/64 (2 x 85 x 148)
59200-24
59200-44
5/64 x 5 53/64 x 5 53/64 (2 x 148 x 148)
59200-66
5/64 x 8 21/64 x 8 21/64 (2 x 212 x 212)
59200-88
5/64 x 10 45/64 x 10 45/64 (2 x 272 x 272)
Module Gasket
59595-88
1/16 x 10 45/64 x 10 45/64 (2 x 272 x 272)
Cover Plate
59201-24
5/32 x 3 21/64 x 5 53/64 (4 x 85 x 148)
59201-44
5/32 x 5 53/64 x 5 53/64 (4 x 148 x 148)
59201-66
5/32 x 8 21/64 x 8 21/64 (4 x 212 x 212)
59201-88
5/32 x 10 45/64 x 10 45/64 (4 x 272 x 272)
2x4
4x4
6x6
8x8
59201-XX
8x8
2x4
4x4
6x6
8x8
Base Assembly Method
• Simple logic functions requiring up to four elements can be mounted using the
function base assembly method.
• Interconnections between elements are made in a module below the elements.
External connections are made via the 1/8” NPTF ports on the porting blocks.
Model:
59387
59061
59062
59063
Base Assembly
1-Element
2-Elements
3-Elements
4-Elements
# of Ports
3
6
8
10
Components
Base, Washer & nuts.
Base, Cover plate,
module, pipe plugs,
nuts and washers.
59062
Base Assembly
58023 Split Bit
1/4” Hex Shank Bit used to build
function base assemblies
110 | Accessories • Pneumatic Logic
Features
Multiple Snap Indicator
.048 - .125 Panel Thickness
•Bright sleeve within indicator extends to indicate pressurized
condition. Sleeve retracts when pressure is removed.
1/8-27
NPTF Port
• Snap-in design for installation into 11/16” (17.5mm) hole.
Pressure Range: 30-150 PSI (2.1-10.4 bar)
59812-1 Red Indicator 1/8” Ports
59812-3 Green Indicator 1/8” Ports
1/2
1-1/2
59812-X Dimensional Data
Element Test Indicators
• Used to indicate an output pressure signal from an element.
• Thread into test port of “OR”, “AND” or “MEM” elements.
24130
24130 Press to test indicator.
Panel Mounted Miniature
Control Valves
59812-X
• Uses basic 200 Series 3-way valves.
• Valves are available with push button or rocker type selectors.
• Order legend sheets separately.
3-Way Control Valve Assembly
1/8” Ports Tube Fittings
Models Models 59803
59803-1
59804
59804-1
Actuation
Type
Pushbutton
(Momentary)
Rocker
(Maintained)
Valve mounts
into back of
Control unit
Port
Designation
1-in, NonPassing
3-in, Passing
2-Output
59724-X
Legend Sheets
Dimensions and Mounting Information
59724-X Legend Sheets
Self-adhesive. They fit into recesses of valves and indicators.
Model
Color
59724-1Black
59724-2White
59724-3Green
59724-4Red
9/16 Square for legend
plate (2 places)
Panel thickness
(3/64 min. to 1/8 max.)
Panel thickness
(3/64 min. to 1/8 max.)
1-3/4
2-7/8
11/16
1-7/8
2-1/4
1/2
1-1/2
9/16
11/16
Each
Additional
Control
Valve
Panel Mounted Valves • Push Button Valves |
Features
111
Push Button Assembly
Legend Plate
• Can be plumbed normally passing, non-passing, selector or any
two-way function.
• Eight button styles. Oil tight, all metal construction.
• Fifteen legends available.
• Uses basic 200 Series 3-way valves.
• Can activate one or two control valves.
• Order Valve Kits, Operators, and Legend Plates separately.
• Kits shipped unassembled.
Valve Kit
Operator
Performance Specifications
59067-10
Pressure Range:
Flow & Cv Factor:
1/8” Ports
30 to 150 PSIG (2.1 to 10.4 bar)
7.5 SCFM
Temperature Range: Cv = .195
5/32” (4mm) Tube Fittings
32 to 160 F (0 to 71 C)
4.0 SCFM
Cv = .104
59067-11
Valve Kits Ordering Menu
1/8” Ports
59064
59065
59067-15
59067-16
Tube Fittings # of Valves
59064-1
1
59065-1
2
Push Button Operators
Push Button
Legend Plates
Model Description
Model Plate Marking
59067-10 1 3/8” (35mm) Red Button
59068-14
Emergency Stop
59067-11* Without Guard
59068-15 Start
59067-12* Extended Guard
59068-30 Blank
59067-13* Full Guard
59068-33 Down
59067-15 1 3/8” (35mm) Red Button
59068-34 Up
Push/Pull Action
59068-42 Reset
59067-16 2-1/4” (57mm) Red Button
59067-17 2-1/4” (57mm) Green Button
59067-18 Momentary, universal,
dual function push button
*Inserts included:
(Yellow, White, Green
Orange, Black, Blue, Red)
59067-12
59067-17
59067-13
59067-18
3/16
(4.8 mm)
1-1/2
(38.1 mm)
1-5/8
(41.3 mm)
1-5/32
(29.4 mm)
1-13/32
(35.7 mm)
1/16 To 1/4
(1.6 mm To 6.4mm)
112 | Panel Mounted Valves • Selector Valves
Features
• Can be plumbed normally passing, non-passing, selector or any
Selector Assembly
two-way function.
• Eight button styles. Oil tight, all metal construction.
• Fifteen legends available.
• Uses basic 200 Series 3-way valves.
• Can activate one or two control valves.
• Order Valve Kits, Operators, and Legend Plates separately.
• Kits shipped unassembled.
Legend Plate
Valve Kit
Operator
Performance Specifications
Pressure Range:
Flow & Cv Factor:
1/8” Ports
30 to 150 PSIG (2.1 to 10.4 bar)
7.5 SCFM
Temperature Range: Cv = .195
32 to 160 F (0 to 71 C)
5/32” (4mm) Tube Fittings
4.0 SCFM
Cv = .104
59066-10
Valve Kits Ordering Menu
1/8” Ports
59064
59065
Tube Fittings # of Valves
59064-1
1
59065-1
2
Selector Operators
Model Description
2-Position Maintained
59066-10 Standard Knob
59066-11 Gloved Hand Knob
59066-133 Key Operated
3-Position Maintained
59066-16 Standard Knob
59066-17 Gloved Hand Knob
59066-191 Key Operated
3-Position Spring Return
59066-20 Standard Knob
59066-21 Gloved Hand Knob
59066-11
Selector Legend Plates
Model Plate Marking
2 Position
59068-22
Off-On
59068-24
Open-Close
59068-30
Blank
59068-62Forward-Reverse
59066-16
Standard Knob
59068-66
On-Off
59068-70
Up-Down
3 Position
59068-26
Forward-Off-Reverse
59068-27
Auto-Off-Hand
59068-28
Open-Off-Close
59068-30Blank
59068-77Man-Off-Auto
59066-133
Accessories • Pneumatic Logic |
113
Features
Control Enclosures
58027
• Accepts single push button, selector or palm button valves.
• Standard 1/2” and 3/4” conduit knock-outs at top and bottom.
Dimensions: 4 3/8” x 4 3/8” x 3 5/8” (111.1mm x 111.1mm x 82.1mm)
59361
• Accepts four push button, selector or palm button valves.
• Standard 1/2” and 3/4” conduit knock-outs at top and bottom.
• Includes grommets, screws, washers and nuts for installation.
Dimensions: 4 3/8” x 10” x 3 5/8” (111.1mm x 254mm x 82.1mm)
4-1/4
(108 mm)
4-3/8
(111.1 mm)
2
(50.8 mm)
58027
3-5/8
(82.1 mm)
1-3/16
(30.2 mm)
2
(50.8 mm)
59792
• Accepts single push button, selector or palm button valves.
• Standard 1/2” and 3/4” conduit knock-outs at top and bottom.
• Additional space provided for circuitry.
4-3/8
(111.1
10 mm)
(254 mm)
Dimensions: 4 3/8” x 10” x 3 5/8” (111.1mm x 254mm x 82.1mm)
2
(50.8 mm)
59097-6 Hinged Mounting Plates
• Accepts 6 x 6 element circuit boards.
• Provides mounting and swing-out of circuit boards.
• Requires 5/8” (15.9mm) clearance for circuit boards, 2 3/8” (60mm)
6
(152.4 mm)
for back tubulation.
Circuit Bds
59097-6
Elements
6 x 6
Dimensions
9 1/2” x 10” (241 x 254mm)
59361
4-3/8
3-5/8
(111.1 mm) (82.1 mm)
4-1/4
(108 mm)
2
(50.8 mm)
2-1/2
(63.5 mm)
TYP
2
(50.8 mm)
1-3/16
(30.2 mm)
10
(254 mm)
10
(254 mm)
2
(50.8 mm)
6
(152.4 mm)
59792
59097-6
114 | Accessories • Pneumatic Logic
Features
Pneumatic Counters
3-15/16
(84.1 mm)
2-9/16
(65.1 mm)
Totalizing Counters/Manual Reset
59095-1 Knob Reset/Base Mount
• Counter advances one digit each time a pneumatic pulse is received.
• 600 counts/minute maximum.
7/8
(22.2 mm)
59095-2 Dial Reset/Panel Mount
• Counter advances one digit each time a pneumatic pulse is received.
• 600 counts/minute maximum. Can also be base mounted.
Specifications
Operating Pressure:
30 to 150 PSIG (2 to 10 bar)
Operating Temperature:
32° to 160°F (0° to 71°C)
Minimum Signal Duration:
Pressure Signal 0.05 sec.
Ports:
1/8” NPTF
Totalizing Counter/Manual or Pressure Reset
59801 Panel Mount
3-33/64
(89.3 mm)
1-9/16
(39.7 mm)
4
(101.6 mm)
59095-2
Operating Pressure:
30 to 115 PSIG (2 to 8 bar)
Operating Temperature:
32° to 140°F (0° to 60°C)
Ports:
5/32” (4mm) Tube Fittings
Minimum Signal Duration:
Pressure Signal .008 sec.
Exhaust Signal .010 sec.
Reset Signal .150 sec.
1-1/4
(31.8 mm)
4-3/8
(111.1 mm)
2-5/8
(67 mm)
• 6-digit readout. Records up to 1500 counts/minute
• Can be reset using reset button or pneumatic signal.
Specifications
3-7/8
(98.4 mm)
59095-1
1-5/8
(41.3 mm)
2-1/32
(52 mm)
1/2
(13 mm)
59801
2-13/64
(56 mm)
1-37/64
(40 mm)
1-1/4
(32 mm)
2-3/32
(53 mm)
Predetermined Counter/Manual or Pressure Reset
59802 Panel Mount
2-1/64
(51 mm)
• 5-digit readout.
• Each pneumatic pulse decreases predetermined number by one until
zero is reached. An output signal is then provided.
• Counter is reset to predetermined number by the reset button or a
pneumatic signal.
Specifications
Operating Pressure:
30 to 115 PSIG (2 to 8 bar)
Minimum Signal Duration:
Pressure Signal .008 sec.
Exhaust Signal .012 sec.
Reset Signal .180 sec.
Port Designation:
P (3) Supply, A (4) Output,
Z (1) Count, Y (2) Reset.
Operating Temperature
32° to 140°F (0° to 60°C)
Ports:
5/32” (4mm) Tube Fittings
Flow:
4.5 SCFM (2.1 dm3/s)
2-1/64
(51 mm)
3-5/32 2-31/64
(80 mm) (63
mm)
2-5/8
(67 mm)
59802
2-13/64
(56 mm)
1/8
(3 mm)
Accessories • Pneumatic Logic |
115
Liquid Level Sensor
• Sensors produce a pneumatic output signal as fluid levels in an unpressurized vessel
rise or fall past predetermined levels. Will accurately sense almost any fluid.
• Supply pressure range: 30 to 150 psig. Range recommended for quickest response
is 50 to 100 psig.
• When on, the output is the same pressure as that supplied to the air inlet. When off,
the output is connected to atmosphere through an internal exhaust port. This insures a
sharp on-off signal from the sensor.
• Units supplied with 25’ of flexible 1/4” tubing.
59916-1 High Level Sensor
• Provides an output signal when sensing tube is blocked by a liquid.
59916-2 Low Level Sensor
• Provides an output signal when sensing tube is not blocked by a liquid.
59916-X
How to set-up your Liquid Level Sensor
Liquid level sensors are supplied with a 25’ length of ¼” diameter flexible nylon tubing. This tubing attaches to the sensing port
(a ¼” tubing bulk-head fitting located in the bottom of the panel near the regulator adjustment). This is a quick disconnect type
fitting; simply push the tubing firmly into the fitting until it locks.
Next, cut the tubing to length and/or attach to the final sensing probe. Install the sensor probe with the open end pointing
downward and located at or just below (0 to 2½”, depending on type of liquid and design of probe) the level where the operating
signal should occur. In some cases, you may use the flexible tubing itself as the sensing probe. In other cases, you may want to
use a length of pipe or rigid tubing as a final sensing probe so that it is easier to mount and adjust to the proper depth. The sensor
probe will vary with the nature of the fluid being sensed. In all cases, it will need to be chemically and temperature compatible.
For water fluids, the open end of the supplied tubing is adequate. For fluids of greater viscosity, you may want to increase the
diameter of the opening for greater sensitivity.
Maintain Liquid Level
Pump Air Inlet
3-way Pilot Valve
(size to match pump
requirements)
To Input Port
From Output Port
Liquid
Manual Selector Valve
ON
OFF
Supply
When the liquid level sensor drops below the sensing tube
and the manual selector valve is in the ON position the
pump will run.
The pump will shut down when the manual selector valve
is selected OFF, or when the fluid is above the sensing tube.
Sample Circuit Illustration
116 | Accessories • Pneumatic Logic
Removal of Ground Water
3-way Pilot Valve
Spring Return (size
to match pump
requirements)
Output
To Input Port
From Output Port
Pump Air Inlet
Manual Selector Valve
ON
OFF
Supply
Input
When the water is sensed by the liquid level sensor the
pump starts
The pump will shut down when the manual selector
valve is selected OFF, or when the fluid is below the
sensing tube.
Ground water
or well
Low and High Sensors
Pump Air Inlet
3-way Double Pilot
Valve (size to match
pump requirements)
To Input Port
From Output Port
Liquid
To Input Port
From Output Port
Supply
Low level and high level sensors keep the liquid level
between the two sensing points
Accessories • Pneumatic Logic |
117
Features
Pneumatic Sensing Components
59807 Amplifier
OUT 10-32 UNF
IN 10-32 UNF
•Designed to amplify low pressure signals from
sensors.
1-3/8
(34.9 mm)
•Actuates at signal pressures as low as one to four
inches (249 to 995 Pa) of water.
10-32 UNF
CONTROL
1-3/8
(34.9 mm)
59807
1-1/4
(31.8 mm)
1/4
(6.4 mm)
Tubing, Fittings & Connectors
Y-Connector
59482
Tube Size
5/32
Male Connector Tube Size
59474-4
5/32
59474-56
1/4
59474-156
1/4
59474-256
1/4
NPT
1/8
1/8
1/4
3/8
Tubing (100’ rolls)Tube Size
59690-4
5/32
Male Elbow
Tube Size NPT
59756-103
5/32#10-32
59756-4
5/321/8
59756-56
1/41/8
59756-156
1/41/4
Male Branch TeeTube Size
59757-4
5/32
59757-56
1/4
59757-156
1/4
Plug
59463-4
59463-56
NPT
1/8
1/8
1/4
Tube Size
5/32
1/4
Flex-6 Accessories
Union
59759-4
59759-56
7/8
(22.2 mm)
3/16 MTG HOLES
(4.8 mm)
Tube Size
5/32
1/4
Union Elbow Tube Size
59760-4
5/32
59760-56
1/4
Union Tee
Tube Size
59761-4
5/32
59761-56
1/4
Union Bulkhead Tube Size
59762-4
5/32
59762-56
1/4
Expander Tube MaleTube SizeNPT
59765-4
5/32 1/4
Reducer Tube MaleTube SizeNPT
59765-56
1/4 5/32
Maximum Working Pressure Vacuum to 250 PSI (17 bar)
Temperature Range - +5˚F to 160˚F (-15˚F to 71˚C)
Tubing Material: Nylon II
59634 Cross Junction
10-32 Thread
5990X Push On Connector
59905: 10-32 NPT x 1/16” Tube
59906: 10-32 NPT x 1/8” Tube
5963X-100 Flexible Tubing
59630-100: 1/16” ID.
59631-100: 1/8” ID.
59764-4 Male Connector
10-32 Thread x 5/32”
Tube
59908 Nipple
10-32 x 10-32 Thread
59632-1 Plug
10-32 Thread
59903 Swivel Connector
59636 Bulkhead Fitting
10-32 x 10-32 Thread
5­ 9629 Adapter
1/8” to 10-32 Thread
1/4
(6.4 mm)
118 | Air Systems Components
Features and Benefits
By utilizing a modular
lockout valve the
user can close off
the downstream
air supply for
maintenance and
pressure isolation.
Units are threaded
for direct plumbing or
can be installed in the
modular arrangement.
Use of modular
threaded pipe adapters
allow for ease of service
by allowing a unit to be
quickly removed from
the air line. Adapters
can be used to pipe
different thread sizes in
the plumbing setup.
Optional filter life indicator
works off of pressure differential
to show a visible alert when the
filter needs replacement.
A T-bracket
wall mount is
standard on
all combo units.
The settable gauge
fan is a visual
reference that allows
the user to display
the specific pressure
range that is needed
for their application.
The ARO soft-start
valve allows system
pressure to build
gradually, protecting
downstream equipment
and creating a safer
start-up condition.
A panel nut
is standard on
all individual
ARO-Flo regulators
and piggybacks.
Must be ordered
separately on
combination units.
Spares and Accessories
See our accessories
catalog or go to
our Web site for the
complete selection of
accessories for your
application.
Refurb kits
104302
Mounting brackets
104409
Replacement parts
104338
Pressure switch
104415
The pre
switch
threade
a mani
port bl
and all
sensing
or low
thresho
by the
The A
valve
instal
of the
used
down
from
of the
event
press
Optio
kit in
and p
adjus
regula
G
1
Air Systems Components |
119
1000 Series
1000 Series
The oil drip rate
is controlled
by adjusting
the sight dome
adjustment
screw in a
clockwise
or counterclockwise
direction.
The auto-fill
option is
standard on
all ARO-Flo
lubricators.
Lubricating oil
can be added
while lubricators
are under
pressure.
Max flow: 59 scfm
Series size: Miniature
1500 Series
1500 Series
The pressure
switch is typically
threaded into
a manifold
port block,
and allows the
sensing of high
or low pressure
thresholds set
by the user.
1/8" and 1/4" Ports
1/4" and 3/8" Ports
Max flow: 113 scfm
Series size: Compact
2000 Series
2000 Series
Optional tamper
kit installs in seconds
and prevents
adjustment of the
regulated pressure.
The installation of a manifold
port block enables design
flexibility by allowing clean,
regulated air to be diverted
to other applications.
Accessories
Gauges
104334
Manifold block kit
104413-3-2
Lubricating oil
29665
3000 Series
Specialty Items
The ARO-Flo check
valve is typically
installed downstream
of the regulator. It is
used to help prevent
downstream pressure
from moving upstream
of the valve in the
event of upstream
pressure loss.
Max flow: 222 scfm
Series size: Standard
3000 Series
Super-Duty Series
The positive
locking thumb
switch engages
with an audible
click, and
visually aligns
to the locking
symbols.
3/8", 1/2", and 3/4" Ports
3/4" and 1" Ports
Max flow: 368 scfm
Series size: Heavy-Duty
Super-Duty Series
1", 1-1/4", 1-1/2", 2" and 3" Ports
Max flow: 1,770 scfm
Series size: Super-Duty
Specialty Items
1/8", 1/4", 3/8", 1/2",
and 3/4" Ports
Specialty line
3
120
| Air Systems Components
Overview
Overview
Filters
Regulators
ARO-Flo compressed air filters are designed
to remove airborne solid and liquid
contaminants. Filters can be ordered with
different elements, including coalescing
models which are capable of removing oil
aerosols and particles down to 0.3 micron.
Standard filters are sold with 5-micron
elements; 40-micron elements can be
purchased and installed separately.
Air line regulators provide controlled,
consistent air pressure as required for
specific pneumatic equipment connected to
the air system. All ARO-Flo regulators are
offered with a standard adjustment range
of 0 – 140 psig (0 – 9.6 barg). Alternative
spring ranges are offered for easy
conversion to suit different requirements.
Non-relieving regulators are offered
for applications where the venting of
downstream overpressure is undesirable.
Lubricators
Piggyback Filters / Regulators
ARO-Flo mist-type lubricators help ensure
that pneumatic devices receive the required
lubrication to maintain peak performance,
reduce wear, and prolong service life. They
are designed to provide the correct amount
of oil required for most general applications
in a pneumatic system, delivering a
constant ratio of oil to air flow. Precise oil
feed adjustment sets the proper oil drip
rate. Lubricators should be installed close
to the downstream application to ensure
effective distribution of oil.
Filter-regulators, or “piggybacks,”
combine the functions of both a filter
and regulator. Piggybacks are compact
and most effective when space is a
constraint. Piggybacks can be ordered
with different filter elements and can
be modified with different springs,
depending on the filtration and air
regulating requirements.
Combinations
Filters, regulators, lubricators, and piggybacks can be combined
together to form combinations. They are typically strung together in
the F+R+L arrangement (three-piece combo) and F/R+L (two-piece
combo) arrangement, although other configurations are also used
depending on application needs. ARO-Flo combination FRLs are
easily assembled using modular spacer kits. Panel nuts not included
with units. Must be ordered separately.
Air Systems Components |
121 4
Selection
Selection
When selecting an FRL or individual filter, regulator and lubricator units, the air consumption of the tools or equipment to be serviced should be correlated
with the flow capacity of the FRL. ARO Filters, Regulators and Lubricators are designed to flow in excess of that indicated in the maximum
recommended flow table shown below. This table gives recommended flows for pipe sizes at listed pressures and should be used as a guide in sizing
piping and equipment for compressed air systems.
Maximum recommended air flow (scfm) thru ANSI standard weight Schedule 40 pipe
Applied
Nominal Standard Pipe Size — Inches
Pressure
PSIG
1/8"
1/4"
3/8"
1/2"
3/4"
1"
1-1/4"
1-1/2"
2"
2-1/2"
3"
5
0.5
1.2
2.7
4.9
6.6
13
27
40
80
135
240
10
0.8
1.7
3.9
7.7
11.0
21
44
64
125
200
370
20
1.3
3.0
6.6
13.0
18.5
35
75
110
215
350
600
40
2.5
5.5
12.0
23.0
34.0
62
135
200
385
640
1100
60
3.5
8.0
18.0
34.0
50.0
93
195
290
560
900
1600
80
4.7
10.5
23.0
44.0
65.0
120
255
380
720
1200
2100
100
5.8
13.0
29.0
54.0
80.0
150
315
470
900
1450
2600
150
8.6
20.0
41.0
80.0
115
220
460
680
1350
2200
3900
200
11.5
26.0
58.0
108.0
155.0
290
620
910
1750
2800
5000
250
14.5
33.0
73.0
135.0
200
370
770
1150
2200
3500
6100
The flow values in the chart above are based upon a pressure drop ( ∆P) as set forth in the following schedule:
Pressure Drop (∆P) per 100 ft. of Pipe
Pipe Size — Inches
10% of Applied Pressure
1/8, 1/4, 3/8, 1/2
5% of Applied Pressure
3/4, 1, 1-1/4, 1-1/2, 2, 2-1/2, 3
Installation
Installation
The filter, regulator and lubricator
should be installed in the order
shown in the illustration below.
If a coalescing filter is required,
it should be installed downstream
from a standard filter. Individual
Compressed Air
take-off lines to the FRL and air
tool or equipment should be from
the top of the compressed air line.
Make sure that air flow markings
are followed for proper flow
direction through the FRL units.
To trap and expel water, sludge
and other contaninants which
may collect on the bottom of the
air line, a drip leg drain should
be used. Drip leg drains should
be installed at low points in the
piping system and at the far end
of the distribution system.
Filter
Regulator
Lubricator
Shut-off
valve
2000 Series
lockout valve
Drip leg
drain
Pneumatic tool
Web site:
ingersollrandproducts.com
122 | Warnings • General Information
Warnings
Harmful Compressor Oils & Other Materials
Some oils used in air compressors contain chemicals harmful to Buna-N seals, if not adequately
filtered at the compressor. The most common of these oils, in addition to other harmful material,
are listed below.
COMPRESSOR OILS
OTHER MATERIALS
COMPRESSOR OILS
Cellulube No. 150 & 220
Phrano
Garlock No. 98403 (Polyurethane)
Haskel No. 568-023
Pydraul AC
Parco No. 3106 (Neoprene)
Hougton & Co. Oil No. 1120, Sears Regular Motor Oil
Some Loctite Compounds
Sinclair Oil “Lily White”
Stillman No. SR269-75 No. 1130, No. 1055
(Polyurethane)
Houtosafe 1000
Skydrol
Stillman No. SR513-70 (Neoprene)
Kano Kroil
Tenneco Anderol No. 495
Keyston Penetrating Oil No. 2
& No. 500 Oils
Marvel Mystery Oil
Warning
Air & Lubrication Requirement
AIR PRESSURE: Limited to 200 psig (14 bar) FILTRATION: 40
Micron. Proper moisture removal and filtration of contaminates will
promote good service life and operation. Install an air regulator to
control the operating pressure, insure smooth operation and
conserve energy.
LUBRICATION: All valve components have been lubricated at the
factory and can be operated without additional air line lubrication.
Minimal lubrication may extend the life of the valve. 50 Series,
E-Series and K-Series Valves use o-ring seals. For maximum
performance and life expectancy, standard air line lubrication
should be used. If air line cylinders or other air line devices,
used in conjunction with ARO valve, require lubrication, be sure
the lubricating oils used are compatible with the valve seals and
are of sufficient viscosity to assure adequate lubrication. Aro
recommends an oil lubricant with a viscosity of 100-200 SUS at
100° F and an airline point above 200° F.
NOTICE: The use of compound oils containing graphite filters,
extremely low viscosities an other non-fluid lubricants is not
recommended.
RECOMMENDED: Aro 29665 air line lubricator oil is available in
one quart containers.
General Information
CAUTION:
Compounded
oils containing graphite and
fillers are not recommended
for use with cylinders.
The following are hazards or unsafe practices which could result
in severe personal injury, death or substantial property damage.
Heed the following. Use safeguards. Insure that provisions are
made to prevent the valve from being accidentally operated
(actuated.)
Hazardous Air Pressure. Shut off, disconnect and relieve any
trapped air pressure from system before performing service or
maintenance.
Hazardous Voltage. Do not attempt any service without
disconnecting all electrical supply sources.
NOTICE: Genesis Series Valves must be grounded.
Do not use the valve as a safety device or to operate or control
the operation of full revolution clutch systems or brake systems
on power presses or similar equipment. These valves are not
intended for such applications. Do not subject the valve to any
condition that exceeds the limits set forth in the specifications for
a particular valve model. Keep all hoses, electrical wiring, fittings
and connections in good working condition. Damaged air pressure
hoses, electrical wiring, or connections, could cause accidental
valve operation (actuation). Only allow qualified technicians to
install or maintain the valve system. It is necessary to have a
through understanding of the operation and application of all
valves being used in a particular system and how they interact with
To obtain information or to receive technical literature for specific valves: contact ARO Customer Service at (800) 495-0276 or
contact your nearest Aro distributor. Refer to the Service Kit Director for Valves and Cylinders form #9326-M, available from Aro.
Selected parts are provided in kit form. The ARO Parts List/Service Instructions contain Repair Kit information and complete Service
Parts information and are available upon request. Order Manuals as shown. The following Operator’s Manuals are available.
Operator’s Manual
ALPHA SERIES
CAT SERIES
E SERIES
GENESIS SERIES
H SERIES
K SERIES
50 SERIES
Part Number
119999-015
119999-036
119999-034
119999-021
119999-037
119999-035
119999-045
Warranty Information |
123
5 Year Warranty
Ingersoll Rand/ARO® warrants to the user purchaser of the ARO® products depicted in this catalog that the products be free of
defects in material and workmanship for a period of five (5) years from the date of purchase.
ARO® will repair or replace, at its election, any product which is found upon its inspection to be defective during the period prescribed
above. The product must be shipped prepaid to ARO® factory or ARO® Customer Service Center together with proof of purchase.
This warranty does not apply to failures or defects occurring as a result of abuse, misuse, negligent repairs, corrosion, erosion and
normal wear and tear.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES (EXCEPT TITLE), EXPRESSED OR IMPLIED, AND THERE ARE NO WARRANTY
OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE IS INTENDED OR MADE .
THE REMEDIES OF THE USER PURCHASER SET FORTH UNDER THE WARRANTY OUTLINED ABOVE ARE EXCLUSIVE AND THE TOTAL
LIABILITY OF ARO WITH RESPECT TO THIS TRANSACTION, WHETHER BASED ON CONTRACT, WARRANTY, NEGLIGENCE, INDEMNITY,
STRICT LIABILITY OR OTHERWISE SHALL NOT EXCEED THE PURCHASE PRICE OF THE PRODUCT.
ARO SHALL IN NO EVENT BE LIABLE TO THE USER PURCHASER FOR ANY CONSEQUENTIAL, INCIDENTAL, INDIRECT, SPECIAL OR
PUNITIVE DAMAGES ARISING OUT OF THIS TRANSACTION, OR ANY BREACH THEREOF, WHETHER OR NOT SUCH LOSS OR DAMAGE IS
BASED ON CONTRACT, WARRANTY, NEGLIGENCE, INDEMNITY, STRICT LIABILITY OR OTHERWISE.
124 | Notes
Progress in Motion
For more than 100 years, we’ve helped drive innovation with revolutionary
technology — creating new standards for how the world gets work done. We’ve done
it by producing class-leading ARO® pump and dispensing technologies, and by knowing our
customers’ industries and the demands placed on productivity and quality.
No matter what your product, process, or location, ARO® offers a broad range of pumps and
accessories, fully customizable dispensing systems, and a worldwide distribution and service
network guaranteed to solve any fluid handling challenge.
Piston Pumps
ARO® Piston Pumps
are used in some of the
toughest applications
throughout industry.
This broad range of
pumps are used with
low-to-high viscosity
fluids for general
transfer, fluid
recirculation and
extrusion.
Extrusion Packages
Extrusion Packages allow
you to get an application
up and running as easily
as possible. These
are divided into three
categories: lift mount,
single-post rams and
two-post rams. In all
cases, the package
comes ready to use,
no assembly required.
Attach an outlet hose,
fluid container and air
supply, and your ARO®
Extrusion Package is
up and running.
Dispensing Systems
Ingersoll Rand Dispense
Systems creates turnkey
systems for automatic
and manual dispensing
applications. Our
complete dispensing
solutions are configured
from standard
components to meet
customer specific
requirements for
applications within many
different industries.
Lubrication Equipment
ARO® lubrication
equipment has a full
range of products that
will keep all types of
fluids moving efficiently.
They are backed by
more than 70 years of
experience in pump and
air system technology,
and include models
specifically designed for
popular applications.
Pneumatic Valves
ARO® offers a full line of
pneumatic valves to
meet all your needs.
Valves are offered in
configurations of 2-,
3-, and 4-Way, available
with electric, manual,
mechanical, and
pneumatic actuators.
Miniature to full
size valves to fit any
application. A line of
accessory and specialty
valves are also available.
Pneumatic Cylinders
Small bore nonrepairable
interchangeable
cylinders, round and
square compact,
interchangeable
cylinders perfect for
OEM and MRO
applications, as well
as medium-heavy duty
round line repairable
cylinders. NFPA,
interchangeable
cylinders are available
in extruded aluminum
barrel up to 4” bore and
in an entirely stainless
steel cylinder with tie
rod construction up to
8” bore.
Air System
Components
With ARO® brand filters,
regulators, and
lubricators (FRLs) in
your operation, you get
a cost-effective solution
to increasing the life
of your pneumatic
equipment. You can
save space, time, and
piping costs. Our FRLS
also give you greater
mounting flexibility and
convenience.
Ingersoll Rand (NYSE:IR) advances the quality of life by creating and sustaining safe, comfortable and efficient
environments. Our people and our family of brands—including Club Car®, Ingersoll Rand®, Schlage®, Thermo King® and
Trane® —work together to enhance the quality and comfort of air in homes and buildings; transport and protect food
and perishables; secure homes and commercial properties; and increase industrial productivity and efficiency. Ingersoll Rand
products range from complete compressed air systems, tools and pumps to material handling systems. The diverse and
innovative products, services and solutions enhance our customers’ energy efficiency, productivity and operations. We are
a $14 billion global business committed to a world of sustainable progress and enduring results. For more information,
visit ingersollrand.com.
www.ingersollrandproducts.com/ARO
[email protected]
(800) 495-0276
youtube.com/aropumps
Distributed by:
Ingersoll Rand, IR and the IR logo are trademarks of Ingersoll Rand, its subsidiaries and/or affiliates. All other trademarks are the property of their respective owners.
Ingersoll Rand compressors are not designed, intended or approved for breathing air applications. Ingersoll Rand does not approve specialized equipment
for breathing air applications and assumes no responsibility or liability for compressors used for breathing air service.
Nothing contained on these pages is intended to extend any warranty or representation, expressed or implied, regarding the product described herein.
Any such warranties or other terms and conditions of sale of products shall be in accordance with Ingersoll Rand’s standard terms and conditions of sale
for such products, which are available upon request.
Product improvement is a continuing goal at Ingersoll Rand. Designs and specifications are subject to change without notice or obligation.
We are committed to using environmentally conscious print practices
©2014 Ingersoll Rand
IRITS-0214-049

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