Cables for Reeling Systems - Conductix

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First found May 22, 2018

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Conductix-Wampfler Cables
for Reeling Systems
Cables for systems in motion
selected from experts
Advantage 1 Secure choice of cables
• Comprehension of our customers applications
and needs is the foundation of our choice. We
offer the complete package with systems and
cables that match perfectly to your application.
Advantage 2 System compatibility
• The cable design significantly influences the
performance of the energy and/or data supply
system – we ensure the proper alignment of the
cable to the system for optimized energy and
data transfer.
Advantage 3 Manufacturer independence
• The performance of the cable is more important
to us than its origin – we neutrally select only
the most technically qualified cables available
on the market. Additionally we concept our own
designs and conduct our own test scenarios on our
systems to ensure best functionality.
Contents
• At a glance
4
• Cables for Basic Reeling
6
• Cables for Heavy Duty Reeling
28
• Cables for Extra Heavy Duty Reeling
56
• Technical Exhibit
64
• Conductix-Wampfler Cable Service
72
Advantage 4 System warranty
• Each complete Conductix-Wampfler system is
provided with a comprehensive warranty – this,
needless to say, includes the cable.
Advantage 5 Conductix-Wampfler cable service
• Conductix-Wampfler services ensure the
reliability of our energy supply systems and the
availability of our customers equipment.
3
At a glance
At a glance
rightforcable
for every
application
Conductix-WampflerThe
Cables
Reeling
Systems
Special features
for Reeling Systems
Application
• Reduced diameter and weight as a result of ideal
insulation and sheathing materials
Basic Reeling Systems
• Better resistance to corkscrew due to reverse
twist stranding
• Stable design and geometry based on extruded
fillers
Power / Control
MALT
• Outer sheath is highly resistant to wear even in
aggressive environments
• Extremely high resilience thanks to a very short
lay stranding
• Cables suitable for use in all kinds of water (e.g.
drinking water, waste water etc.).
- NSHTOEU Panzerflex
- Trommelflex K
RXP | RXP-D
- Trommelflex PUR-HF
4
(N)TSFLCGEWOEU
Conductix-Wampfler
Outer jacket
material
PVC
PUR
PUR
Rubber
Rubber
Rubber
PVC
PU
0.6/1 kV 0.6/1 kV
3.6/6 kV 3.6/6 kV
up to
up to 0.6/1 kV 0.6/
12/20 kV 12/20 kV
10
12
15
15
20
15
15
2
Travel speed max.
[m / min]
40
60
80
120
120
120
60
9
Temperature
range flexing
[°C]
-20
up to
60
-25
up to
60
-20
up to
70
-25
up to
80
-25
up to
80
-25
up to
80
-10
up to
60
-2
up
6
6
8
12
16
20
24
28
Page
(1
4
up to
0.6/1 kV
0.6/1 kV
Tensile load
capacity max.
[N / mm²]
WXG | WXG-D - Protolon SMK
- Rheyfirm-RTS
for more information please refer to relevant
product line
Label
respectively
Design
Voltage range
Brand/Type index:
- Cordaflex SMK
- Rheycord RTS
WG-D WGF-D
Suitable for use
outdoors
• Cables with compounds and protection for very
high temperatures up to 180°C
RXG | RXG-D
C800 GPM
Conductix-Wampfler
• Cables with compounds for low temperature
environments down to -50°C
RG-D
WGF
NSHTOEU-J
• Composite cables with power + control + fiber
optics
RP-D
WG
12YRDT11YH
Specialities (available on request)
RG
Conductix-Wampfler
• All high voltage cables are
produced with left-hand lay
RP
Conductix-Wampfler
Composite
Power + Control +
Data
• High axial rigidity due to interlinked inner and
outer sheaths
RG | RG-D
GPM
-45 °C on request
(2
-45 °C on request
1
Specialities
- Special cables with compounds for low temperature environments down to –50°
Prominent places
of particular impacts
1
Extra Heavy Duty
Reeling Systems
Heavy Duty Reeling Systems
Monospiral winding reel
Basic
Chain
Basic Festoon
Duty Festoon
• High tensile loads canHeavy
occur during
winding
H
Dut
• Torsional stresses through the use of guiding pulleys
• High speed in combination with changing bending
direction
RXG
TRA
HVR
WXG
RXX
TRA-RF
FV
• Reverse
“S-type” dueTXP
to mid feedingTXG
point
TG bendingFXG
CV
C
TXG-D
CV-D
CX
• Abrasion through the inner spokes of the drum body
• Temperature drops effect the cable jacket rigidity
RXP-D RXG-D
HVR-FO WXG-D RXX-D
FV-D 2
Spreader winding
reel
FXG-D
TXP-D
Rubber
PUR
YRDMY
YRDMCY
PVC
(N)GRDGOEU-J/O
(N)GRDGCGOEU-J/O
(N)3GRD5G
(N)3GRDGC5G
PUR
12YHRD11YH
12YHRDC11YH
Rubber
NGFLGOEU-J (UL)
(N)GLFGOEU-J (UL)
M(StD)HOEU (UL)
GCFLGOEU
Rubber
Rubber
PVC
PUR
up to
0.6/1 kV
u
0.6
• The metal cleaves on the drum body may lead to
abrasion
H07RN-F
Rubber
H05VVH6-F
YCFLY
H07VVH6-F
YFLY / YFLCY
(N)SHTOEU-J
PUR
Conductix-Wampfler
(N)TSKCGEWOEU
Rubber
Conductix-Wampfler
PUR
Conductix-Wampfler
PUR
(N)SHTOEU-J
12YHRDT11YH
• Very high tensile load from vertical pull
Conductix-Wampfler
Conductix-Wampfler
4
- Specific cables for use in all kinds of water (e.g. drinking, waste water etc.) are
• Cable must withstand oil and grease
• Temperature drops effect the cable jacket rigidity
3
Rubber
Random winding reel
• Random winding on the drum
1 kV 0.6/1 kV
5
3
- Special cables with compounds and protection for very high temperatures up to
00 GPM-RF RXP
C
2
20
up to
0.6/1 kV 0.6/1 kV
0.6/1 kV
25
30
30
3.6/6 kV 3.6/6 kV
up to
up to
0.6/1 kV
12/20 kV 12/20 kV
20
20
30+
• Smaller bending radii stress the copper conductors
which need to be flexible
0.6/1 kV
30+
up to
up to
up to
up to
300/500 V
450/750 V 450/750 V
0.6/1 kV
(600 V)
4 Level winding reel
15
up to
0.6/1 kV
• Torsion to the cable through the use of a special
guiding
15 device 15
15
15
15
• Bending via the special guiding device
0
90
180
240
200
180
300
240 *
240
120
• Winding of one layer has to be exact over the large
80
180
210
240
width of the reel body
140
0
to
0
-25
up to
60
-40
up to
80
-35 (1
up to
60
-25
up to
80
-30 (2
up to
80
-35
up to
80
-35
up to
80
-25
up to
60
-20
up to
60
• Extreme
influences on-30
the jacket (e.g.-35
UV,
-25 ambient-35
ozone,
coal
dust,
graphite)
up to
up to
up to
up to
-5
up to
80
32
36
40
44
48
52
56
60
602 layers on 80
90 of heat 80
• Max
drum body because
up
u
emanation
*u
(1
-45 °C on request
(2
-45 °C on request
ideal
limited
5
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Conductix-Wampfler Cable MALT
PVC flexible round cable for electrical grounding
Characteristics
Typical applications are to make a temporary equipotential bonding for:
• Standardized PVC cable for
electrical grounding purposes
- static discharge (e.g. fuel tank static grounding)
- fault current discharge (e.g. electric generating sets)
• Flexible copper core, class 5
according to IEC 60228
Electrical parameters
Rated voltage
CXW
• PVC outer sheath, green/yellow
(standardized for electrical
grounding)
Uo/U = 0.6 / 1 kV
Mechanical load-bearing capacity
Travel speed
up to 10 m/min
Minimum bending radii
6 x Ø reeling
Thermal / Chemical specifications
Ambient temperature
flexing:
fixed:
-5°C... +70°C
-5°C... +70°C
Highest allowance on operational temperature at conductor: 80°C
Important features
Particularly suitable,
• for manually operated extension reels
• to generate a potential equalization
• to discharge electric charge
• resistant to ozone
• oil resistant
• UV-resistant
• low flammability according to IEC 60332-1
Design features
Conductor
flexible copper class 5
Sheath
PVC compound
Brand Index
MALT
Order information
Type of cable
Electrical
grounding
6
Cross section
[mm2]
Outer – Ø
min./max.
[mm]
Cu – Number
approx.
[kg/km]
4
6
10
25
35
7.0 – 8.0
7.5 – 8.5
9.5 – 10.5
19.0 – 20.2
20.5 – 21.5
38.4
57.6
96.0
240.0
336.0
Weight
approx.
[kg/km]
90
120
180
370
520
Resistance
max.
[Ω/km]
Minimum
Order Quantity
4.95
3.30
1.91
0.78
0.55
10 m
10 m
10 m
10 m
10 m
Conductix-Wampfler Cables for Basic Reeling
Conductix-Wampfler Cable MALT
Technical data
Electrical
parameters
Thermal
parameters
Mechanical
parameters
Chemical
parameters
Materials
Design
features
Brand
rated voltage
maximum permitted AC operating voltage
maximum permitted DC operating voltage
AC test voltage
ambient temperature
maximum permitted operating temperature at conductor
short-circuit temperature at conductor
UoU = 600/1000V
UoU = 700/1200V
UoU = 900/1800V
2,5 kV
flexing -5°C to +70°C
fixed -5°C to +70°C
70°C
150°C
tensile load bearing capacity
6 x Ø for reeling
7,5 x Ø
according to data table
combustion behaviour
resistant to ozone
resistant to humidity
UV-resistant
resistant to moisture
oil resistant
halogen free
of low flammability according to DIN VDE 0482 part 265-2-1; IEC 60332-1
limited
yes
yes
yes
yes
no
sheath
color
conductor
PVC
green-yellow
plain copper, category 5 according to DIN VDE 0295 / IEC 60228
conductor
conductor coding
single core
none, green/yellow sheathed earth conductor
minimum radii for continuous flexing
Conductix-Wampfler
7
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Conductix-Wampfler Cable GPM
PUR round reeling cable
Characteristics
• Stringent characteristics of the
insulation cover and the double
sheath make this cable suitable
for use on reeling systems
for power supply of moving
machines
• Wear resistant polyurethane
sheath plus high flexibility
demonstrate stringent
mechanical features
Cable designed for continuous standard duty environment, specially
adapted for use on random winding reels
CONDUCTIX WAMPFLER GPM …G…. mm2 0.6/1 KV ww-yyyy
• Flexible Conductix-Wampfler
reeling cable designed
for standard duty reeling
applications
Typical applications
- power supply to all horizontally operating machinery with travel speed up to
60 m/min
- ergonomic handling systems
Electrical parameters
Rated voltage
Uo/U = 0.6 / 1 kV
Mechanical load-bearing capacity
Travel speed
up to 60 m/min horizontal
(> 60 m/min on request)
Minimum bending radii
6 x Ø on spool
9 x Ø on guiding device
4 x Ø on anti-tension drum
On pulley not recommended – please consult with us
Tensile load-bearing capacity 12 N/mm² (please refer to table)
Particularly suitable,
Thermal / Chemical specifications
Ambient temperature
flexing:
fixed:
-25°C... +60°C
-30°C... +60°C
• for spring and motorized reels with max speed of 60 m/min
Highest allowance on operational temperature at conductor: 80°C
• if small dynamic loads act on the system
Short circuit temperature at conductor: 200°C
• for use outdoors, but also for dry, humid and wet rooms
• if a cost-effective cable is high priority
Important features
• for operating temperatures from -25°C up to 60°C
• for all spool types in accordance with the minimum bending
radius
Not
Not or
or restricted
restricted suitable,
suitable,
8
Design features
Conductor
• halogene free
• resistant to ozone
• oil resistant
• UV-resistant
• Low flammability according to IEC 60332-1,
class 3 (not tested)
• voltage test IEC 60502-1
flexible copper class 5
acc: IEC60228 / VDE 0295 / BSI 6360
• for level wind reeling applications
Sheath
highly abrasion-resistant polyurethane jacket
• for installations with deflecting pulley (please consult with us)
Core
insulation special polyproylene
• for use in water
Jacket color
black (until 2010: green)
Conductix-Wampfler Cables for Basic Reeling
Conductix-Wampfler Cable GPM
Order information
Type of cable
Control cable
GPM | 0.6/1 kV
Power cable
GPM | 0.1/1 kV
Number of conductors
and cross section
[mm2]
Outer – Ø
min./max.
[mm]
Cu – Number
approx.
[kg/km]
Weight
approx.
[kg/km]
Permitted
tensile load
[N]
Minimum
Order Quantity
3 G 2.5
4 G 2.5
5 G 2.5
9.0 – 10.0
9.9 – 11.3
10.8 – 12.0
72
96
120
150
170
200
90
120
150
300 - 500 m
10 m
10 m
4 G 4
5 G 4
11.3 – 12.5
12.6 – 14.0
154
192
250
300
192
240
10 m
10 m
4 G 6
5 G 6
12.6 – 14.0
14.4 – 16.0
230
288
320
410
288
360
10 m
10 m
9
Conductix-Wampfler Cables for Basic Reeling
Conductix-Wampfler Cable GPM
Technical data
Electrical
parameters
rated voltage
maximum permitted AC operating voltage
maximum permitted DC operating voltage
AC test voltage
current carrying capacity max [A] (1)
voltage drop [V/A.km] (2)
resistance max [Ohm/km] (3)
Thermal
parameters
ambient temperature
Mechanical
parameters
minimum radii for continuous flexing
Chemical
parameters
Materials
Design
features
maximum permitted operating temperature at conductor
short-circuit temperature at conductor
UoU = 600/1000V
UoU = 700/1200V
UoU = 900/1800V
according to IEC 60502-1
3 G 2.5
36
14.0
7.98
4 G 2.5
31
14.0
7.98
5 G 2.5
31
14.0
7.98
4G4
42
8.8
4.95
5G4
42
8.8
4.95
4G6
54
5.9
3.30
5G6
54
5.9
3.30
flexing -25°C to +60°C
fixed -30°C to +60°C
80°C
200°C
tensile load bearing capacity
6 x Ø on spool
4 x Ø on anti-tension drum
9 x Ø on guiding device – PULLEY NOT RECOMMENDED
according to data table
combustion behaviour
resistant to ozone
resistant to humidity
UV-resistant
Resistant to moisture
oil resistant
halogene free
of low flammability according to DIN VDE 0482 part 265-2-1; IEC 60332-1
yes
yes
yes
yes
yes
Yes
insulation
inner sheath
outer sheath
color
special polypropylene compound
special polyurethane compound
special polyurethane compound
black
conductor
flexible copper, category 5 according to DIN VDE 0295 / IEC 60228
stranding
conductor coding
short length of lay and assembled conductors around a polypropylene reinforced
filler (4G & 5G)
3G green/yellow, blue, brown
4G green/yellow, brown, black, grey
5G green/yellow, blue, brown, black, grey
Brand
Conductix-Wampfler
Marking
CONDUCTIX-WAMPFLER GPM …G…. mm2 0.6/1 KV ww-yyyy
(1)
cable laid straight on the ground at +30°C
(2) cos
phi = 0,8 / temperature of cores = +90°C
(3) DC
resistance of a core at +20°C
11
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Conductix-Wampfler Cable RP / RP-D
PUR round reeling cable
Characteristics
• Standardized PUR cable for
control, and power reeling
applications with broard product
line range
• Small size as a result of
optimized wall thicknesses for
sheathing and core insulation
thus providing a compact design
• Good resilience due to short
length of lays
• Durability thanks to an PUR
outer sheath which is resistant
to wear and cracking
Cable designed for continuous standard duty environment, especially
adapted for use on random winding reels and monospiral reels
Typical applications
- all horizontal operating machinery with travel speed up to 80 m/min
- ergonomic handling systems
- hoisting gear with small to middle hoisting heights and stresses
Electrical parameters
Rated voltage
Uo/U = 0.6 / 1 kV
Uo/U = 0.3 / 0.5 kV
for design code 12YRDT11YH
Mechanical load-bearing capacity
Travel speed
up to 80 m/min horizontal
(> 80 m/min on request)
Minimum bending radii
8 x Ø reeling
6 x Ø reeling on request
Minimum distance especially for S-type forced guide pulley 20 x Ø
Tensile load-bearing capacity 15 N/mm² (please refer to table)
Thermal / Chemical specifications
Ambient temperature
flexing:
fixed:
-20°C... +80°C
-30°C... +80°C
Highest allowance on operational temperature at conductor: 90°C
Short circuit temperature at conductor: 250°C
Particularly suitable,
Important features
• for spring and motorized reels with maximum speed of
80 m/min
• if small to medium dynamic loads act on the system
• for use outdoors, but also for dry, humid and wet rooms
• halogene free
• resistant to ozone
• oil resistant
• UV-resistant
• low flammability according to IEC 60332-1
• LBS-free/silicone free
Design features
Conductor
flexible Copper class 5 or 6
Sheath
highly abrasion-resistant polyurethane jacket
Core
insulation special PE compound
Jacket color
yellow or black
Brand Index
Semoflex Drum, Rheycord PUR R or equal
• if the priority is a cost-effective cable
• if the operating temperatures do not exceed 80°C
• if systems are designed with an end feed
Not
Not suitable,
or restricted suitable,
• for use in water
12
Special versions available on request
UL/ CSA approbation available on request
Conductix-Wampfler Cables for Basic Reeling
Conductix-Wampfler Cable RP
Order information
Type of cable
Control cable
RP | 0.6/1 kV
Power cable
RP | 0.6/1 kV
Power cable
RP | 0.6/1 kV
Number of conductors
and cross section
[mm2]
Outer – Ø
min./max.
[mm]
Cu – Number
approx.
[kg/km]
Weight
approx.
[kg/km]
Permitted
tensile load
[N]
Minimum
Order Quantity
required(2
7
12
18
24
36
x
x
x
x
x
1.5
1.5
1.5
1.5
1.5
11.5 – 13.2
16.5 – 18.5
16.5 – 18.6
19.0 – 21.5
27.0 – 29.5
105
180
270
360
540
245
337
525
660
950
158
270
405
540
810
•
4
5
7
12
18
24
36
G
G
x
x
x
x
x
2.5
2.5
2.5
2.5
2.5
2.5
2.5
11.4 – 12.0
12.4 – 13.0
12.5 – 14.8
18.5 – 20.5
19.0 – 21.5
22.5 – 24.9
25.5 – 28.3
100
122
176
332
454
656
900
205
260
320
530
725
990
1.410
150
188
263
450
675
900
1.350
-
4
4
4
4
4
G
G
G
G
G
4
6
10
16
25
11.3 – 12.8
14.7 – 16.9
16.8 – 19.8
20.0 – 23.8
26.0 – 27.9
160
240
400
640
1.000
270
405
630
935
1.483
240
360
600
960
1.500
-
3 x 25
3 x 35
3 x 50
3 x 70
3 x 95
3 x 120
3 x 150
3 x 185
+
+
+
+
+
+
+
+
3G6
3G6
3 G 10
3 G 16
3 G 16
3 G 25
3 G 25
3 G 35
23.5 – 25.5
27.0 – 29.5
30.0 – 32.5
35.0 – 37.5
39.0 – 42.0
44.0 – 47.0
49.0 – 53.0
54.5 – 59.0
893
1.181
1.728
2.477
3.197
4.176
5.040
6.048
1.240
1.640
2.240
3.100
3.890
5.080
6.160
7.680
1.125
1.575
2.250
3.150
4.275
5.400
6.750
8.325
•
•
•
•
•
•
•
•
(2 The
Minimum Order Quantity varies between
300 m and 500 m, please contact us.
13
Conductix-Wampfler Cable RP-D
Order information
Type of cable
Control & Data
cable
RP-D | 0.6/1 kV
Power & Control
cable
RP-D | 0.6/1 kV
Number of conductors
and cross section
[mm2]
Outer – Ø
min./max.
[mm]
26 G 2.5 + (4 x 1.5)C
26 G 2.5 + (4 x 2.5)C
26 G 2.5 + 2 x (2xAWG22) PN
24.5 – 27.0
24.5 – 27.0
24.5 – 27.0
31.0 – 33.0
4 G 25 + 2 x 4 x 2,5
Cu – Number
approx.
[kg/km]
Weight
approx.
[kg/km]
Permitted
tensile load
[N]
Minimum
Order Quantity
required(2
683
720
663
933
1.012
1.060
975
1.270
975
•
1.152
1.590
1.500
-
(2 The
14
Minimum Order Quantity varies between
300 m and 500 m, please contact us.
Conductix-Wampfler Cables for Basic Reeling
Conductix-Wampfler Cable RP / RP-D
Technical data
Electrical
parameters
Thermal
parameters
rated voltage
maximum permitted AC operating voltage
maximum permitted DC operating voltage
ampacity
AC test voltage
AC test voltage Control
ambient temperature
maximum permitted operating temperature at conductor
short-circuit temperature at conductor
Mechanical
parameters
Chemical
parameters
Materials
Design
features
flexing -20°C to +70°C
for temperatures below -25°C please consult with us
fixed -30°C to +70°C
90°C
250°C
minimum radii for continuous flexing
8 x Ø for reeling (6 x Ø on request)
6 x Ø fixed
minimum distance between 2 changes of direction
(e.g. S shaped track curves)
20 x Ø
tensile load bearing capacity
according to data table
design with double sheath design and embedded anti-torsion braid
LBS-free / silicone free
combustion behaviour
resistant to ozone
resistant to humidity
UV-resistant
resistant to moisture
oil resistant
halogen free
yes
of low flammability according IEC 60332-1
yes
yes
yes
yes
yes
yes
insulation
inner sheath
outer sheath
color
XLPE or semocore on polyester base (PE)
special polyurethane, double layer with embedded anti-twist reinforcement
special polyurethane
yellow (other colors available on request)
conductor
stranding
plain copper, category 6 or 5 according to DIN VDE 0295 / IEC 60228
in layers, maximum 3 layers, short length of lay
according to DIN VDE 0293 part 308, > 7 conductors white with black numbers
with green/yellow earth conductor
conductor coding
Standards
versions with UL / CSA approbation available on request
12YRDT11Y, 12YRDT11YH
Design Codes
UoU = 600/1000V
UoU = 700/1200V
UoU = 900/1800V
according to table data, otherwise according to VDE 0298 part 4
3.5 kV
2.5 kV
12Y
RDT
11Y
H
core insulation based on polyester or similar
round cable for reeling
inner sheath based on PUR outer sheath PUR
outer sheath halogene free
15
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Conductix-Wampfler Cable RG / RG-D
Rubber round reeling cable NSHTOEU-J
Characteristics
• Standardized rubber cable for
control, power and composite
reeling applications
• Very robust design for
applications with high
mechanical stresses, suitable
for motorized and spring reels
• Sandwich double sheath, outer
sheath with special compounds
providing very good abrasion
resistance
• Design with embedded antitorsion braid for higher torsional
flexibility
Cable designed for continuous standard duty environment, specially
adapted for use on monospiral and level wind reels
Typical applications
- movable equipment e.g. Stacker / Reclaimer or Shiploaders
- all horizontal operating machinery with travel speed up to 120 m/min
- material handling machines in rough chemical environment e.g. Urea, Sulfur
- any other bulk machinery e.g. bucket wheel excavator
Electrical parameters
Rated voltage
Uo/U = 0.6 / 1 kV
Mechanical load-bearing capacity
Travel speed
up to 120 m/min horizontal
Minimum bending radii
6 x Ø reeling
7.5 x Ø for rollers
Minimum distance especially for S-type forced guide pulley 20 x Ø
Tensile load-bearing capacity 20 N/mm² (please refer to table)
Thermal / Chemical specifications
Ambient temperature
flexing:
fixed:
-25°C... +80°C
-40°C... +80°C
Highest allowance on operational temperature at conductor: 90°C
Short circuit temperature at conductor: 200°C
Important features
Particularly suitable,
• on motorized reels with max speed 120 m/min
• resistant to ozone
• oil resistant
• UV-resistant
• low flammability according to IEC 60332-1
• LBS-free/silicone free
Design features
Conductor
flexible copper class 5
Sheath
abrasion-resistant rubber compound
Core
insulation special rubber compound
Jacket color
black
Type
NSHTOEU-J
Brand Index
Panzerflex (NSHTOEU),
Trommelflex K (NSHTOEU) or equal
• for use outdoors, but also for dry, humid and wet rooms
• for medium dynamic loads and abrasion act on the system
• for a chemical environment that excludes other thermoplastics
and requires rubber sheathed cable
Not
Not suitable,
or restricted suitable,
• for use in water
16
Special versions available on request
UL/ CSA approbation available on request
Conductix-Wampfler Cables for Basic Reeling
Conductix-Wampfler Cable RG
Order information
Type of cable
Control cable
RG | 0.6/1 kV
Power cable
RG | 0.6/1 kV
Power cable
RG | 0.6/1 kV
Number of conductors
and cross section
[mm2]
Outer – Ø
min./max.
[mm]
Cu – Number
approx.
[kg/km]
Weight
approx.
[kg/km]
Permitted
tensile load
[N]
Minimum
Order Quantity
required(2
7
12
18
24
36
x
x
x
x
x
1.5
1.5
1.5
1.5
1.5
16.5 – 18.5
19.5 – 21.9
22.0 – 24.9
25.6 – 28.5
28.6 – 31.8
93
158
240
322
483
415
585
801
1.040
1.370
158
270
405
540
810
•
•
4
5
7
12
18
24
30
G
G
x
x
x
x
x
2.5
2.5
2.5
2.5
2.5
2.5
2.5
14.5 – 17.8
15.0 – 17.5
18.1 – 21.1
21.5 – 24.9
25.5 – 28.5
29.0 – 33.0
31.0 – 34.5
96
120
157
269
406
545
682
360
425
575
800
1.095
1.490
1.700
150
188
263
450
675
900
1.125
–
–
–
–
–
–
–
4
4
4
4
4
4
G
G
G
G
G
G
4
6
10
16
25
35
16.5 – 19.0
18.4 – 20.5
22.0 – 25.5
25.0 – 27.6
29.6 – 34.0
33.5 – 36.4
143
211
367
588
886
1.323
460
615
920
1.310
1.890
2.490
240
360
600
960
1.500
2.100
–
–
–
–
–
5 G 6
5 G 10
5 G 16
20.4 – 23.0
24.5 – 26.7
27.6 – 29.7
264
460
736
725
1.140
1.480
450
750
1.200
–
–
–
(2 The
Minimum Order Quantity varies between
300 m and 500 m, please contact us.
17
Conductix-Wampfler Cable RG-D
Order information
Type of cable
Control &
Data cable
RG-D | 0.6/1kV
Number of conductors
and cross section
[mm2]
12 x 2.5
19 x 2.5
25 x 2.5
26 x 2.5
+
+
+
+
12 x 1.5 C*
5 x 1.5 C*
5 x 1.5 C*
10 x 1 C*
* individually
18
Outer – Ø
min./max.
[mm]
Cu – Number
approx.
[kg/km]
Weight
approx.
[kg/km]
Permitted
tensile load
[N]
Minimum
Order Quantity
required(2
31.0 – 35.0
30.0 – 34.0
31.0 – 35.0
36.2 – 39.4
586
590
823
720
1.420
1.700
1.680
2.150
450
713
938
975
•
•
screened 1.5 mm² conductors
(2 The
Minimum Order Quantity varies between
300 m and 500 m, please contact us.
Conductix-Wampfler Cables for Basic Reeling
Conductix-Wampfler Cable RG / RG-D
Technical data
Electrical
parameters
Thermal
parameters
rated voltage
maximum permitted AC operating voltage
maximum permitted DC operating voltage
ampacity
AC test voltage power
AC test voltage Control
ambient temperature
maximum permitted operating temperature at conductor
short-circuit temperature at conductor
Mechanical
parameters
Chemical
parameters
Materials
Design
features
minimum radii for continuous flexing
minimum distance between 2 changes of direction
(e.g. S shaped track curves)
tensile load bearing capacity
flexing -25°C to +80°C
for temperatures below -25°C please consult with us
fixed -40°C to +80°C
90°C
200°C
6 x Ø for reeling
7,5 x Ø diversion rollers / assemblies
20 x Ø
according to data table
LBS-free / silicone free
combustion behaviour
resistant to ozone
resistant to humidity
UV-resistant
resistant to moisture
halogen free
resistant to Sulfur
resistant to Urea
yes
of low flammability according to DIN VDE 0482 part 265-2-1; IEC 60332-1
yes
yes
yes
yes
no
yes
yes
insulation
inner sheath
outer sheath
color
EPR (ethylene-propylene-rubber) or comparable compounds according to VDE
PCP (polychloroprene) or comparable compounds according to VDE
abrasion-resistant PCP (polychloroprene) or comparable compounds acc VDE
black
conductor
stranding
tinned copper,class 5 according to DIN VDE 0295 or IEC 60228
in layers, maximum 3 layers
according to DIN VDE 0293 part 308, > 5 conductors black with white numbers
with green/yellow earth conductor
conductor coding
(N)SHTOEU-J
Standards &
Design codes
UoU = 600/1000V
UoU = 700/1200V
UoU = 900/1800V
according to table data, otherwise according to VDE 0298 part 4
2.5 kV
2.0 kV
adapted to DIN VDE 0250
(N)
adapted to VDE standard
SHT 1 kV cable suitable for use on reels
OE
oil-resistant outer sheath according VDE 0472 part 803
U
outer sheath of low flammability according to DIN VDE 0472 part 804
19
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Conductix-Wampfler Cable WG / WG-D
Rubber round reeling cable
Characteristics
Resilient cable suitable for use on reels
Main application: motorized cable reels
• Easy separation of individual layers of core insulation thanks to
a special EPR-based compound
• Small & favourable reel dimensions as a result of minimized
cable diameter & weight
• High capacity of data transfer
with 12 optic fibers in the standard range
• Best mechanical stability of core
insulation sheathings thanks to
simultaneous 3-layer extrusion
• Very high tensile strength resulting from compact and ideally
interconnected reinforcements
with high-quality materials
CONDUCTIX WAMPFLER WG … mm2 6/10 KV ww-yyyy
• High torsional rigidity through
the use of a supporting mesh
vulcanized between inner and
outer sheaths
Typical applications
- container cranes main power supply with low mounting heights (< 7 m) and
low to medium travel speeds
- heavy mining equipment
- Stackers & Reclaimers
- Ship unloaders
Electrical parameters
Rated voltage
Uo/U = 6.0 / 10.0 kV
Uo/U = 8.7 / 15.0 kV
Uo/U = 12.0 / 20.0 kV
Other voltage ranges available on request
Mechanical load-bearing capacity
Travel speed
up to 120 m/min
(> 120 m/min on request)
Minimum bending radii
12 x Ø on the reel
15 x Ø at deflection pulley
20 x Ø at S-type directional changes
Thermal / Chemical specifications
Ambient temperature
- flexing
- fixed
Important features
Particularly suitable,
• if small to medium dynamic loads are expected during reel
operation
Design features
Conductor
-25°C... +80°C
-40°C... +80°C
• flame retardant
• CFC-free
• oil-resistant
• UV-resistant
• LBS-free / silicone-free
• resistant to humidity
highly flexible, finely stranded (more flexible
then category 5 according to DIN VDE 0295)
• if the reeling duty cycle is in the low to medium range
Sheath
wear-resistant PCP (polychloroprene)
compound
Core insulation
triple and simultaneously extruded
insulation constructed of HV-EPR,
semiconducting inner and outer layer
Type
R-(N)TSCGEWOEU /
R-(N)TSCGEWOEU-FO
• if a reliable and durable, yet cost effective cable is desired
• if the cable is requested to operate maximum through one
diversion roller assembly
• if 12 optic fibers or more are required
• if the operating temperatures do not exceed 80°C
20
Conductix-Wampfler Cables for Basic Reeling
Conductix-Wampfler Cable WG
Order information
Type of cable
Power cable
WG | 6/10 kV
Power cable
WG | 8.7/15 kV
Power cable
WG | 12/20 kV
Number of conductors
and cross section
[mm2]
Outer – Ø
min./max.
[mm]
Cu – Number
approx.
[kg/km]
Weight
approx.
[kg/km]
Permitted
tensile load
[N]
Minimum
Order Quantity
required(2
3 x 25
3 x 35
3 x 50
3 x 70
3 x 95
3 x 120
3 x 150
x
x
x
x
x
x
x
3G25/3
3G25/3
3G25/3
3G35/3
3G50/3
3G70/3
3G70/3
39 – 42
42 – 45
45 – 48
51 – 55
55 – 59
59 – 63
64 – 68
960
1.248
1.680
2.352
3.216
4.128
4.992
2.400
2.800
3.690
4.480
5.400
6.700
7.680
1.875
2.625
3.750
5.250
7.125
9.000
11.250
•
•
•
•
•
•
•
3 x 25
3 x 35
3 x 50
3 x 70
3 x 95
3 x 120
3 x 150
x
x
x
x
x
x
x
3G25/3
3G25/3
3G25/3
3G35/3
3G50/3
3G70/3
3G70/3
42 – 45
45 – 49
49 – 53
53 – 57
58 – 62
63 – 67
66 – 70
960
1.248
1.680
2.352
3.216
4.128
4.992
2.700
3.100
3.960
6.050
7.265
8.500
1.875
2.625
3.750
5.250
7.125
9.000
11.250
•
•
•
•
•
•
•
3 x 25
3 x 35
3 x 50
3 x 70
3 x 95
3 x 120
3 x 150
x
x
x
x
x
x
x
3G25/3
3G25/3
3G25/3
3G35/3
3G50/3
3G70/3
3G70/3
44 – 47
47 – 50
51 – 55
56 – 60
60 – 64
66 – 70
69 – 73
960
1.248
1.680
2.352
3.216
4.128
4.992
2.950
3.250
4.050
4.850
6.450
7.700
8.550
1.875
2.625
3.750
5.250
7.125
9.000
11.250
•
•
•
•
•
•
•
Pre-confectioned cable terminations available on request, please also refer to page 71
(2 The
Minimum Order Quantity is 300 m, please contact us.
21
Conductix-Wampfler Cable WG-D
Order information
Type of cable
Power &
Data cable
WG-D | 6/10 kV
Power &
Data cable
WG-D | 8.7/15 kV
Power &
Data cable
WG-D | 12/20 kV
Number of conductors
and cross section
[mm2]
Outer – Ø
min./max.
[mm]
Cu – Number
approx.
[kg/km]
Weight
approx.
[kg/km]
Permitted
tensile load
[N]
Minimum
Order Quantity
required(2
3x25+2
3x35+2
3x50+2
3x70+2
3x95+2
3x120+2
3x150+2
G
G
G
G
G
G
G
25/2+12FO
25/2+12FO
25/2+12FO
35/2+12FO
50/2+12FO
70/2+12FO
70/2+12FO
39 – 42
42 – 45
45 – 48
51 – 55
55 – 59
59 – 63
64 – 68
960
1.248
1.680
2.352
3.216
4.128
4.992
2.400
2.800
3.690
4.480
5.400
6.700
7.680
1.875
2.625
3.750
5.250
7.125
9.000
11.250
•
•
•
•
•
3x25+2
3x35+2
3x50+2
3x70+2
3x95+2
3x120+2
3x150+2
G
G
G
G
G
G
G
25/2+12FO
25/2+12FO
25/2+12FO
35/2+12FO
50/2+12FO
70/2+12FO
70/2+12FO
42 – 45
45 – 49
49 – 53
53 – 57
58 – 62
63 – 67
66 – 70
960
1.248
1.680
2.352
3.216
4.128
4.992
2.700
3.100
3.960
6.050
7.265
8.500
1.875
2.625
3.750
5.250
7.125
9.000
11.250
•
•
•
•
•
•
•
3x25+2
3x35+2
3x50+2
3x70+2
3x95+2
3x120+2
3x150+2
G
G
G
G
G
G
G
25/2+12FO
25/2+12FO
25/2+12FO
35/2+12FO
50/2+12FO
70/2+12FO
70/2+12FO
44 – 47
47 – 50
51 – 55
56 – 60
60 – 64
66 – 70
69 – 73
960
1.248
1.680
2.352
3.216
4.128
4.992
2.950
3.250
4.050
4.850
6.450
7.700
8.550
1.875
2.625
3.750
5.250
7.125
9.000
11.250
•
•
•
•
•
•
•
Pre-confectioned cable terminations available on request, please also refer to page 71
(2 The
22
Minimum Order Quantity is 300 m, please contact us.
Conductix-Wampfler Cables for Basic Reeling
Conductix-Wampfler Cable WG / WG-D
Technical data
Electrical
parameters
Thermal
parameters
Mechanical
parameters
rated voltage Uo/U
maximum permitted AC operating voltage Uo/U
maximum permitted DC operating voltage Uo/U
ampacity
AC test voltage
ambient temperature
maximum permitted operating temperature of the conductor
short-circuit temperature of the conductor
minimum bending radii allowing for free movement
torsional stress
tensile load-bearing capacity
LBS-free / silicone-free
combustion behaviour
Chemical
parameters
resistant to ozone
UV-resistant
oil-resistant
resistant to humidity
insulation
Materials
sheathing system
conductor
Design
features
stranding
conductor coding
Standards
Design
codes
R-(N)TSCGEWOEU
R-(N)TSCGEWOEU-FO
fiber type (core-Ø / fiber-Ø)
damping
Fiber optic
numeric aperture
dispersion
band width
at 850 nm
at 1300 nm
at 1550 nm
at 1300 nm
at 1550 nm
at 850 nm
at 1300 nm
3.6 / 6.0 kV
6.0 / 10.0 kV
8.7 / 15.0 kV
12.0 / 20.0 kV
4.2 / 7.2 kV
7.0 / 12.0 kV
10.2 / 18.0 kV
14.0 / 24.0 kV
5.4 / 10.8 kV
9.0 / 18.0 kV
13.0 / 26.0 kV
18.0 / 36.0 kV
according to table data, otherwise according to DIN VDE 0298 part 4
according to DIN VDE 0250 part 813
flexing-25°C to +80°C
fixed -40°C to +80°C
90°C
250°C
12 x Ø on the reel
15 x Ø at a track curve
20 x Ø at an S-track curve
± 100 °/m
20 N/mm2 conductor cross section during operation for flexing cables
yes
flame retardant and self-extinguishing
according to DIN VDE 0482 part 265-2-1, IEC 60332-1
yes
yes
yes
yes
Inner conducting layer consists of a semiconducting rubber, compound (according
to DIN VDE 0207 part 20), outer conducting layer of conducting rubber, to be able
to be stripped cold (simple stripping method)
Inner sheath consisting of a special red EPR compound, 5GM3,
with polyester reinforced braid for protection against torsional forces. Braid is
vulcanized between the inner and outer sheaths
in a sandwich structure. Outer sheath of abrasion-resistant PCP based compound
offering excellent resilience, 5GM5
electrolytic copper, flexible conductor
category 5, according to DIN VDE 0295
conductors in layers stranded with small lay, earth conductor divided into three
parts in the interstices (without optic fibers) or two halfes in the interstices (with
optic fibers)
black insulation with white numbers
acording to DIN VDE 0250 part 813
Rcable suitable for use on reels
(N)
adapted to a standard
TS
heavy duty cable
CGE conducting non-metallic covering surrounding the insulation
of the outer conductors
W
resistant to atmospheric corrosion
OE
oil-resistant outer sheath
U
outer sheath of low flammability
according to DIN VDE 0472 part 804 (fire-proof)
FO
with fiber optic
Mono-Mode
Multi-Mode
Multi-Mode
E9/125
0.4 dB/km
0.3 dB/km
3.5 ps/nm km
18.0 ps/nm km
400 MHz km
60 - 1.500 MHz km
50/125
2.8 dB/km
0.8 dB/km
0.20 ± 0.02
400 MHz km
60 - 1.500 MHz km
62.5/125
3.3 dB/km
0.9 db/km
0.27 ± 0.02
200 MHz km
600 MHz km
23
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Conductix-Wampfler Cable WGF / WGF-D
Rubber flat reeling cable with / without fiber optics
Characteristics
• Flexible flat rubber reeling cable
reeling cable with or without
data transmission for use on
connecting movable machines
and material handling equipment
• robust design for applications
with mechanical stresses, suitable for use on motorized reels
with frequent bending in ONE
PLANE ONLY
Cable designed for continuous standard duty environment, specially adapted for use on monospiral with continuous bending IN ONE PLANE ONLY
Typical applications
- movable equipment e.g. Stacker / Reclaimer
- all horizontal operating machinery with travel speed up to 120 m/min
- material handling machines in rough chemical environment e.g. Urea, Sulfur
Electrical parameters
Rated voltage
Uo/U =
Uo/U =
Uo/U =
3.6 /
6 kV
6.0 / 10.0 kV
8.7 / 15.0 kV
• suitable for medium acceleration
and travel speed
Mechanical load-bearing capacity
Travel speed
up to 120 m/min
Minimum bending radii
according to DIN VDE recommendation
D = 1,5 x height of flat reeling cable (d)
Tensile load-bearing capacity 15 N/mm² (please refer to table)
Thermal / Chemical specifications
Ambient temperature
- flexing
- fixed
-35°C... +80°C
-50°C... +80°C
Highest allowance on operational temperature at conductor: 90°C
Short circuit temperature at conductor: 250°C
Important features
Particularly suitable,
Design features
Conductor
• resistant to ozone
• oil resistant
• UV-resistant
• low flammability according to IEC 60332-1
• LBS-free/silicone free
flexible copper class 5
• for monospiral reels with limited installation space
Sheath
Core insulation
abrasion-resistant rubber compound EPR,
min 5GM5
special rubber compound
Type
(N)TSFLCGEWOEU
Brand Index
Rheyfirmflat, Panzerflat
• for motorized reels with max speed 120 m/min
• for use outdoors, but also for dry, humid and wet rooms
Not
Not suitable,
or restricted suitable,
Special versions available on request
• for bending over more than one plane or s-shape
24
Conductix-Wampfler Cables for Basic Reeling
Conductix-Wampfler Cable WGF
Order information
Type of cable
Number of conductors
and cross section
[mm2]
Geometry
d – B(1 min/max
[mm]
Cu – Number
approx.
[kg/km]
3 x 35 + 3 x 25 / 3E
25.5 – 68.2
28.5 – 72.2
1.346
3 x 50 + 3 x 25 / 3E
28.0 – 74.1
31.0 – 78.1
Permitted
tensile load
[N]
Minimum
Order Quantity
required(2
3.25
1.575
•
1.838
3.98
2.250
•
3 x 70 + 3 x 25 / 3E
29.7 – 79.2
32.7 – 83.2
2.573
4.87
3.150
•
3 x 95 + 3 x 50 / 3E
31.7 – 84.7
34.7 – 89.7
3.518
5.92
4.275
•
3 x 120 + 3 x 70 / 3E
35.1 – 92.9
38.1 – 97.9
4.515
7.42
5.400
•
3 x 35 + 3 x 25 / 3E
28.7 – 76.2
31.7 – 80.2
1.346
3.82
1.575
•
3 x 50 + 3 x 25 / 3E
30.2 – 80.7
33.2 – 84.7
1.807
4.44
2.250
•
3 x 70 + 3 x 25 / 3E
33.3 – 87.5
36.3 – 92.5
2.573
5.61
3.150
•
3 x 95 + 3 x 50 / 3E
35.3 – 93.5
38.3 – 98.5
3.518
6.7
4.275
•
3 x 120 + 3 x 70 / 3E
37.3 – 99.5
40.3 – 104.5
4.515
8.0
5.400
•
Flat Power cable
WGF | 3.6/6 kV
Flat Power cable
Weight
approx.
[kg/km]
WGF | 8.7/15 kV
Pre-confectioned cable terminations available on request, please also refer to page 71
(1
d
(2 The
Minimum Order Quantity varies between
300 m and 500 m, please contact us.
B
25
Conductix-Wampfler Cable WGF-D
Order information
Type of cable
Flat Power cable
WGF-D | 3.6/6 kV
Flat Power cable
Number of conductors
and cross section
[mm2]
Geometry
d – B(1 min/max
[mm]
Cu – Number
approx.
[kg/km]
Weight
approx.
[kg/km]
Permitted
tensile load
[N]
Minimum
Order Quantity
required(2
3 x 35 + 4 x 25 / 4E + 1 x (6FO)
24.5 – 83.5
27.5 – 88.5
1.346
3.700
1.575
•
3 x 50 + 4 x 25 / 4E + 1 x (6FO)
27.0 – 90.9
30.0 – 95.9
1.838
4.530
2.250
•
3 x 70 + 4 x 35 / 4E + 1 x (6FO)
28.7 – 97.7
31.7 – 102.7
2.573
5.590
3.150
•
3 x 95 + 4 x 50 / 4E + 1 x (6FO)
30.6 – 105.3
33.6 – 110.3
3.518
6.720
4.275
•
3 x 35 + 4 x 25 / 4E + 1 x (6FO)
25.3 – 86.7
28.3 – 91.7
1.346
3.870
1.575
•
3 x 50 + 4 x 25 / 4E + 1 x (6FO)
27.8 – 94.1
30.8 – 99.1
1.838
4.730
2.250
•
3 x 70 + 4 x 35 / 4E + 1 x (6FO)
29.5 – 100.9
32.5 – 105.9
2.573
5.800
3.150
•
3 x 95 + 4 x 50 / 4E + 1 x (6FO)
31.4 – 108.5
34.4 – 113.5
3.518
6.940
4.275
•
3 x 35 + 4 x 25 / 4E + 1 x (6FO)
28.5 – 96.6
31.5 – 101.9
1.346
4.610
1.575
•
3 x 50 + 4 x 25 / 4E + 1 x (6FO)
30.0 – 102.9
33.0 – 107.9
1.838
5.340
2.250
•
3 x 70 + 4 x 35 / 4E + 1 x (6FO)
31.7 – 109.7
33.7 – 114.7
2.573
6.460
3.150
•
WGF-D | 6/10 kV
Flat Power cable
WGF-D | 8.7/15 kV
Pre-confectioned cable terminations available on request, please also refer to page 71
(1
d
(2 The
B
26
Minimum Order Quantity varies between
300 m and 500 m, please contact us.
Conductix-Wampfler Cables for Basic Reeling
Conductix-Wampfler Cable WGF / WGF-D
Technical data
Electrical
parameters
Thermal
parameters
Mechanical
parameters
Chemical
parameters
Materials
rated voltage
maximum permitted AC operating voltage
maximum permitted DC operating voltage
ampacity
AC test voltage
(1)
maximum permitted operating temperature at conductor
short-circuit temperature at conductor
flexing -25°C to +80°C
for temperatures below -35°C please consult with us
fixed -50°C to +80°C
90°C
250°C
minimum radii for continuous flexing
tensile load bearing capacity
recommendation cable D = 1.5 x height of cable (d)
according to data table
LBS-free / silicone free
combustion behaviour
resistant to ozone
resistant to humidity
UV-resistant
resistant to moisture
oil resistant
halogen free
resistant to Sulfur
resistant to Urea
yes
of low flammability according IEC 60332-1
yes
yes
yes
yes
yes
no
yes
yes
insulation
EPR (ethylene-propylene-rubber) or comparable rubber compounds according to VDE
abrasion-resistant sheath quality 5GM5 or comparable compounds
acc VDE 078.21
red
ambient temperature
outer sheath
color
Design
features
UoU = 600/1000V
UoU = 8700/1500V
UoU = 1200/2000V
according to table data, otherwise according to VDE 0298 part 4
11 kV - 17 kV - 24 kV
conductor
conductor coding
tinned electrolytic copper, flexible, class 5 or according to DIN VDE 0295 - IEC
60228
cores lay in parallel, earth core equally concentric over phase cores
with fiber optic additional core
Standards
according to DIN VDE 0250
Design Codes
(N)TSFLCEWOEU
(1) Current-carrying capacity:
Higher values can be permissable in specific cases.
Please consult with us.
27
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Conductix-Wampfler Cable C800
PVC extra flexible round cable for reeling applications
and machine wiring
Characteristics
Cable designed for compact reeling applications and machine wiring
• Standardized special PVC cable
for reeling purposes
• Multi-colored conductors visible
through special transparent
outer pvc jacket
• Easy jacket removal due to
integrated tear-up cord
Typically used on applications – specially spring reels - with limited
space and economically driven requirements
CONDUCTIX WAMPFLER C800…. mm2 0.6/1 KV ww-yyyy
• Multiconductor for control,
signal and power transfer
Electrical parameters
Rated voltage
Uo/U = 0.6 / 1 kV
Mechanical load-bearing capacity
Travel speed
up to 60 m/min horizontal
Minimum bending radii
Thermal specifications
Ambient temperature
static 3 x Ø
dynamic 8 x Ø
flexing:
fixed:
-10°C... +60°C
-10°C... +60°C
Highest allowance on operational temperature at conductor: 80°C
Important features
• oil resistant
• UV-resistant
• low flammability according to IEC 60332-1,
class 3 (not tested)
• voltage test IEC 60502-1
Design features
Particularly suitable,
• on spring reels and extension reels with minimum bending
radius
Conductor
steel and copper strands up to 3 mm2
copper for sections > 3 mm2
Core
mass-colored core insulation, marking
according NF C 32090 ch 7.3 CEI 502
Sheath
Transparent PVC sheath with integrated
tear-up cord for easy jacket removal
• as a compact solution with higher tensile loads
Not
Not or
or restricted
restricted suitable,
suitable,
Short length of lay for higher flexibility
NOT suitable on level wind reeling applications
• for level wind reeling applications
Anchor devices
use adapted devices only, dedicated cable
mesh grips and spring shock absorbers
Type
C800
• for installations with deflecting pulley (please consult with us)
• for use in water
28
Conductix-Wampfler Cables for Heavy Duty Reeling
Conductix-Wampfler Cable C800
Order information
Type of cable
Control cable
C800 | 0.6/1 kV
Control or
Power cable
C800 | 0.6/1 kV
Number of conductors
and cross section
[mm2]
Outer – Ø
max.
[mm]
Cu – Number
approx.
[kg/km]
Weight
approx.
[kg/m]
Permitted
tensile load
[N]
Minimum
Order Quantity
required
2
3
4
6
8
10
12
15
x
G
G
G
G
G
G
G
1
1
1
1
1
1
1
1
5.7
6.0
6.8
8.0
9.7
10.6
12.2
12.9
19.2
28.8
38.4
57.6
76.8
96.0
115.2
144.0
0.046
0.059
0.075
0.110
0.157
0.181
0.232
0.260
40
60
80
120
160
200
240
240
-
3
4
5
6
G
G
G
G
2
2
2
2
7.1
8.0
8.7
9.8
57.6
76.8
96.0
115.2
0.093
0.120
0.149
0.181
120
160
200
240
-
4 G 3
10.4
115.2
0.199
240
-
29
Conductix-Wampfler Cables for Heavy Duty Reeling
Conductix-Wampfler Cable C800
Technical data
Electrical
parameters
Thermal
parameters
Mechanical
parameters
Chemical
parameters
Materials
Design
features
Brand
rated voltage
maximum permitted AC operating voltage
maximum permitted DC operating voltage
AC test voltage
UoU = 600/1000V
UoU = 700/1200V
UoU = 900/1800V
according to IEC 60502-1
maximum permitted operating temperature at conductor
short-circuit temperature at conductor
flexing -10°C to +60°C
fixed -10°C to +60°C
80°C
110°C
minimum radii for continuous flexing
tensile load bearing capacity
6 x Ø on spool
according to data table
combustion behaviour
resistant to ozone
resistant to humidity
UV-resistant
resistant to moisture
oil resistant
halogene free
of low flammability according to DIN VDE 0482 part 265-2-1; IEC 60332-1
no
yes
yes
yes
yes
no
insulation
inner sheath
outer sheath
color
special PVC compound
special PVC compound
special PVC compound
transparent
conductor
flexible copper, category 5 according to DIN VDE 0295 / IEC 60228
conductor coding
colored, code norm NFC 32090, CH 7.3, CE 502
ambient temperature
Conductix-Wampfler
31
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Conductix-Wampfler Cable GPM-RF
PUR round reeling cable
Characteristics
Cable designed for continuous heavy duty environment, specially adapted for use on random winding reels and monospiral reels
• Stringent characteristics of the
insulation cover and the double
sheath make this cable suitable
for use on reeling systems
for power supply of moving
machines
• Wear resistant polyurethane
sheath plus high flexibility in
combination with the use of best
materials demonstrate excellent
mechanical features
CONDUCTIX WAMPFLER GPM-RF... mm2 0.6/1 KV ww-yyyy
• Flexible reeling cable designed
for heavy duty reeling
applications
Typical applications
- power supply to all horizontally operating machinery with travel speed
up to 90 m/min
Electrical parameters
Rated voltage
Uo/U = 0.6 / 1 kV
Mechanical load-bearing capacity
Travel speed
up to 90 m/min horizontal
Minimum bending radii
6 x Ø on spool
9 x Ø on guiding device
4 x Ø on anti-tension drum
On pulley not recommended – please consult with us
Tensile load-bearing capacity 20 N/mm² (please refer to table)
Thermal / Chemical specifications
Ambient temperature
flexing:
fixed:
-25°C... +60°C
-30°C... +60°C
Highest allowance on operational temperature at conductor: 80°C
Particularly suitable,
Short circuit temperature at conductor: 200°C
Important features
• for spring and motorized reels with max speed of 90 m/min
• higher dynamic loads act on the system
• for use outdoors, but also for dry, humid and wet rooms
• the priority is a cost-effective, yet reliable system
Design features
Conductor
• the operating temperatures range from -25°C up to 60°C
• for all spool types in accordance with the minimum bending
radius;
Not
Not or
or restricted
restricted suitable,
suitable,
• halogene free
• resistant to ozone
• oil resistant
• UV-resistant
• low flammability according to IEC 60332-1,
class 3 (not tested)
• voltage test IEC 60502-1
flexible copper class 5
acc: IEC60228 / VDE 0295 / BSI 6360
Sheath
highly abrasion-resistant polyurethane sheath
4 G core ins
phase special crosslinked elastomer
earth special crosslinked elastomer,
3+3 E core ins
phase special crosslinked elastomer
earth polypropylene
Multi core ins
polypropylene
Jacket color
RAL 6032 (green)
• for level wind reeling applications
• for installations with deflecting pulley (please consult with us)
• for use in water
32
Conductix-Wampfler Cables for Heavy Duty Reeling
Conductix-Wampfler Cable GPM-RF
Order information
Type of cable
Control cable
GPM-RF | 0.6/1 kV
Power cable
GPM-RF | 0.6/1 kV
Number of conductors
and cross section
[mm2]
7
12
20
24
30
39
Cu – Number
approx.
[kg/km]
Weight
approx.
[kg/km]
Permitted
tensile load
[N]
Minimum
Order Quantity
2.5
2.5
2.5
2.5
2.5
2.5
13.0 – 15.0
15.0 – 17.5
29.0 – 21.0
21.0 – 24.0
22.0 – 24.0
25.0 – 28.0
155
260
445
533
648
855
280
410
660
820
900
1.160
350
600
1.000
1.200
1.500
1.950
10 m
10 m
10 m
10 m
10 m
10 m
4 G 10
4 G 16
4 G 25
16.0 – 18.0
19.3 – 21.5
23.9 – 26.5
384
614
960
550
850
1.300
800
1.280
2.000
10 m
10 m
10 m
23.2 – 25.8
26.6 – 29.5
29.5 – 32.5
34.0 – 37.5
39.0 – 42.0
44.0 – 47.0
49.0 – 52.5
54.4 – 58.8
856
1.030
1.500
2.222
2.814
3.570
4.380
6.750
1.200
1.500
2.150
3.100
3.750
4.900
5.900
7.400
1.500
2.100
3.000
4.200
5.700
7.200
9.000
11.100
20 m
20 m
20 m
20 m
30 m
20 m
3 x 25
3 x 35
3 x 50
3 x 70
3 x 95
3 x 120
3 x 150
3 x 185
G
G
G
G
G
G
Outer – Ø
min./max.
[mm]
+
+
+
+
+
+
+
+
3G6
3G6
3 G 10
3 G 16
3 G 16
3 G 25
3 G 25
3 G 35
(1 The
(1
(1
Minimum Order Quantity varies between
300 m and 500 m, please contact us.
33
Conductix-Wampfler Cables for Heavy Duty Reeling
Conductix-Wampfler Cable GPM-RF
Technical data
rated voltage
maximum permitted AC operating voltage
maximum permitted DC operating voltage
AC test voltage
Electrical
parameters
UoU = 600/1000V
UoU = 700/1200V
UoU = 900/1800V
according to IEC 60502-1
current carrying capacity max [A] (1)
voltage drop [V/A.km] (2)
resistance max [Ohm/km] (3)
7 G 2.5
20
14.0
7.98
12 G 2.5
16
14.0
7.98
20 G 2.5
13
14.0
7.98
24 G 2.5
12
14.0
7.98
30 G 2.5
11
14.0
7.98
39 G 2.5
10.0
14.0
7.98
current carrying capacity max [A] (1)
voltage drop [V/A.km] (2)
resistance max [Ohm/km] (3)
4 G 10
75
3.46
1.91
4 G 16
100
2.22
1.21
4 G 25
127
1.46
0.78
3x25+3G6
127
1.46
0.78
3x35+3G6
158
1.06
0.55
3x50+3G10
192
0.76
0.39
3x70+3G16
246
0.56
0.27
3x95+3G25
298
0.44
0.21
current carrying capacity max [A] (1)
voltage drop [V/A.km] (2)
resistance max [Ohm/km] (3)
Thermal
parameters
Mechanical
parameters
Chemical
parameters
ambient temperature
maximum permitted operating temperature
at conductor
short-circuit temperature at conductor
Design
features
flexing -25°C to +60°C
fixed -30°C to +60°C
80°C
200°C
tensile load bearing capacity
6 x Ø on spool
4 x Ø on anti-tension drum
9 x Ø on guiding device – PULLEY NOT RECOMMENDED
according to data table
combustion behaviour
resistant to ozone
resistant to humidity
UV-resistant
resistant to moisture
oil resistant
halogene free
of low flammability according to DIN VDE 0482 part 265-2-1; IEC 60332-1
yes
yes
yes
yes
yes
Yes
minimum radii for continuous flexing
insulation multi conductor control
inner sheath
outer sheath
color
4G & 3+3 phase: special cross linked elastomer
4G earth:
special cross linked elastomer
3+3 earth:
polypropylene
polypropylene insulation
special polyurethane compound
special polyurethane compound
green RAL 6032
conductor
flexible copper, category 5 according to DIN VDE 0295 / IEC 60228
insulation power
Materials
3x120+3G20 3x150+3G25 3x185+3G35
346
395
450
0.36
0.31
0.26
0.16
0.13
0.11
stranding
conductor coding
4G & 3+3: Short length of lay and assembled conductors around a polypropylene reinforced filler
multi conductor control: short length of lay and assembled conductors around an elastomer filler
4G & 3+3: green/yellow, brown, black, grey
multi conductor control: green yellow, black with printed numbers
Brand
Conductix-Wampfler
Marking
CONDUCTIX-WAMPFLER GPM-RF …G…. mm2 0.6/1 KV ww-yyyy
(1)
cable laid straight on the ground at +30°C
(2) cos
phi = 0,8 / temperature of cores = +90°C
(3) DC
resistance of a core at +20°C
35
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Conductix-Wampfler Cable RXP / RXP-D
Heavy duty PUR round reeling cable
Characteristics
• Maximum load bearing capacity
due to an additional embedded
support element in the center of
the design
Cable designed for heavy duty environment with high tensile strength
for use on reels, particularly suitable on motorized cable reels
• Compact and very robust double
sheath design, with embedded
braid in between inner and
outer sheath to answer highest
torsional forces
Typical applications
Horizontal and vertical applications operating at higher speed
and higher acceleration:
- transfer cars
- lifting equipment
- bulk material handling machinery
- automated parking systems
• Short length of lay for better
rigidity and excellent resilience
Electrical parameters
Rated voltage
• Sandwich double sheath, outer
sheath with special compounds
providing very high wear
resistance
Mechanical load-bearing capacity
Travel speed
up to 180 m/min horizontal
Minimum bending radii
Uo/U = 0.6 / 1 kV
6 x Ø reeling
7.5 x Ø for rollers
Minimum distance for S-type forced guide pulley 20 x Ø
Excellent tensile load bearing capacity due to additional support element and
double sheath design (please refer to table)
Thermal / Chemical specifications
Ambient temperature
flexing:
fixed:
-40°C... +80°C
-50°C... +80°C
Highest allowance on operational temperature at conductor: 90°C
Short circuit temperature at conductor: 200°C
Important features
Particularly suitable,
• for high tensile loads in combination with very high speeds
occur
• if extreme torsional forces must be absorbed in addition to higher speed
• if cable is operating in these severe conditions continuously and
subjected to guide rollers
• if reel sizes need to be kept to the smallest possible size due to
space limitations
• if the priorities are reliability and durability
36
• resistant to ozone
• oil resistant
• UV-resistant
• low flammability according to IEC 60332-1
• LBS-free/silicone free
Design features
Conductor
flexible copper class 5
Sheath
wear-resistant PUR compound
Core
halogene free polyester or similar
Type
12YHRDT11YH/12HRDTC11YH
Brand Index
Trommelflex PUR-HF
Rheycord-PUR-R or equal
Special versions available on request
UL/ CSA approbation available on request
Conductix-Wampfler Cables for Heavy Duty Reeling
Conductix-Wampfler Cable RXP
Order information
Type of cable
Control cable
RXP | 0.6/1 kV
Number of conductors
and cross section
[mm2]
Outer – Ø
min./max.
[mm]
Cu – Number
approx.
[kg/km]
Weight
approx.
[kg/km]
Permitted
tensile load
[N]
Minimum
Order Quantity
required(2
4
5
7
12
18
24
30
42
G
G
G
G
G
G
G
G
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5*
10.0 – 11.2
10.6 – 11.8
12.1 – 13.5
15.4 – 17.0
16.3 – 18.1
18.7 – 20.9
21.6 – 24.0
28.5 – 30.5
61
81
115
196
271
392
450
624
155
178
218
363
459
590
720
1.192
150
188
263
450
675
900
1.125
2.200
-
4
5
7
12
18
24
30
G
G
G
G
G
G
G
2.5
2.5
2.5
2.5
2.5
2.5
2.5
11.1 – 12.3
11.8 – 13.0
13.3 – 14.7
18.5 – 20.5
18.5 – 20.5
21.2 – 23.6
25.4 – 28.2
99
125
180
308
451
616
771
208
230
315
485
679
860
1.080
250
313
438
750
1.125
1.500
1.875
-
4
4
4
4
4
4
G
G
G
G
G
G
4
6
10
16
25
35
12.2 – 13.6
13.3 – 14.9
17.1 – 18.9
19.9 – 22.1
22.9 – 25.5
27.2 – 30.0
160
241
404
645
1.005
1.417
281
372
615
924
1.270
1.778
400
600
1.000
1.600
2.500
3.500
-
5
5
5
5
5
G
G
G
G
G
4
6
10
16
25
13.1 – 14.5
14.5 – 16.1
18.5 – 20.5
21.8 – 24.2
27.5 – 30.5
200
317
528
816
1.428
318
435
704
1.067
1.590
500
750
1.250
2.000
3.125
•
14 G 4
20 G 4
7 G 6*
22.7 – 25.3
24.3 – 25.9
20.0 – 21.4
616
768
429
819
1.100
715
1.400
1.600
1.050
•
-
Power cable
RXP | 0.6/1 kV
* Yellow outer sheath
(2 The
Minimum Order Quantity is 500 m, please contact us.
37
Conductix-Wampfler Cable RXP-D
Order information
Number of conductors
and cross section
[mm2]
Type of cable
(1
Data cable
RXP-D | 0.6/1 kV
Minimum
Order Quantity
required(2
200
300
300
200
-
21,2-23,8
39,0-41,0
563
1.420
850
2.298
1.188
3.000
-
4 G 6 + 4 x (2 x 1.5) C
4 G 16 + 2 x (4 x 1.5) C
4 G 35 + 2 x (4 x 1.5) C
22,3-24,3
24,0-25,6
33,5-36,5
525
840
1.635
851
1.184
2.380
600
1.600
3.500
-
13 G 4 + 2 x (2 x 1) C
17 G 4 + 2 x (2 x 1) C
25 G 4 + 2 x (2 x 1) C
24,3-26,9
26,7-29,5
32,6-36,2
575
701
1.020
943
1.127
1.637
1.500
1.500
2.250
•
(1
5G6
13 G 6
17 G 6
25 G 6
19,3-21,3
28,4-31,4
30,3-33,5
38,1-42,2
345
838
1.070
1.500
670
1.266
1.556
2.270
750
1.500
2.250
2.500
•
•
•
(1
5 G 16 + 4 x (2 x 0,75) C
29,0-30,5
889
1.468
1.600
-
(1
5G6
5 G 16
5 G 25
5 G 35
288
768
1.200
1.680
500
1.100
1.600
2.100
600
1.600
2.500
3.500
•
•
•
19 G 2.5 + 5 x 1.5 C
12 x 4 G 2.5 + 2 x 2 x 0.25 CAN
RXP-D | 0.6/1 kV
(1
(1
(1
(1
(1
Power+ Data
cable
(1
RXP-D | 0.6/1 kV
(1
(1
(1
(1
(1
+
+
+
+
+
+
+
+
2 x (2 x 1) C
2 x (2 x 1) C
2 x (2 x 1) C
2 x (2 x 1) C
12 FO
12 FO
12 FO
12 FO
(1 Brand: Conductix-Wampfler
38
Permitted
tensile load
[N]
253
597
164
170
Control + Data
cable
(2 x 1)C
(2 x 1)C
AWG22
62.5/125μ
Weight
approx.
[kg/km]
111
265
586
(1
x
x
x
G
Cu – Number
approx.
[kg/km]
14,4-15,0
21,0-23,0
12,6-13,6
13-15
(1
4
6
4x2
12
Outer – Ø
min./max.
[mm]
19-21
25-28
30-33
33-36
(2 The
Minimum Order Quantity varies between
300 m and 500 m, please contact us.
Conductix-Wampfler Cables for Heavy Duty Reeling
Conductix-Wampfler Cable RXP / RXP-D
Technical data
Electrical
parameters
Thermal
parameters
rated voltage
maximum permitted AC operating voltage
maximum permitted DC operating voltage
ampacity
AC test voltage
ambient temperature
maximum permitted operating temperature at conductor
short-circuit temperature at conductor
Mechanical
parameters
Chemical
parameters
Materials
Design
features
minimum radii for continuous flexing
minimum distance between 2 changes of direction
(e.g. S shaped track curves)
tensile load bearing capacity
flexing -40°C to +80°C
for temperatures below -30°C please consult with us
fixed -50°C to +90°C
90°C
200°C
6 x Ø for reeling
7.5 x Ø fixed diversion rollers / assemblies
20 x Ø
according to data table
LBS-free / silicone free
combustion behaviour
resistant to ozone
resistant to humidity
UV-resistant
suitability for temporary use in water
oil resistant
halogen free
resistant to Urea
yes
of low flammability according IEC 60332-1
yes
yes
yes
yes, up to depth of 50 m, for permanent use in water please consult with us
yes
yes
no
insulation
inner sheath
supporting element
outer sheath
color
based on polyester or comparable compounds
polyurethane
textile element centrally embedded
wear-resistant polyurethane
black
conductor
reinforcement
stranding
bare electrolytic copper, category 5 according to DIN VDE 0295
central strain relief from textile threads
in layers, maximum 3 layers, short length of lay
according to DIN VDE 0293 part 308, up to 5 cores colored, >5 cores white with
black numbers or vice-versa, with green/yellow earth conductor
conductor coding
Design Codes
UoU = 600/1000V
UoU = 700/1200V
UoU = 900/1800V
according to table data, otherwise according to VDE 0298 part 4
3.5 kV
12YHRDT11YH
12YH core insulation based on polyster, halogene free
RDT round cables for use on reels
11YH material for inner and outer sheathing polyurethane, halogene free
39
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Conductix-Wampfler Cable RXG / RXG-D
Heavy duty rubber round reeling cable
Characteristics
• Maximum torsional rigidity and
high load bearing capacity due
to an additional embedded braid
in between inner and outer
sheath
• Insensitive to external
mechanical load due to a robust
and wear-resistant rubber
sheathing material
• Very high rigidity as a result of a
very small stranding lay
• High axial rigidity due to
optimally interlinked inner and
outer sheaths in a 2-layer
“sandwich” structure
• Specially concepted composite
versions for control and data
transmission as well as control
and fiber optic available
Highly resilient round cables with high tensile strength for use on reels
Main application: motorized cable reels
Typical applications
- vertical applications operating at high speed and acceleration
- horizontal applications > 120 m/min
- continious heavy duty operation e.g. cranes in ports
- floating grab dredger with water submersion
Electrical parameters
Rated voltage
Uo/U = 0.6 / 1 kV
Mechanical load-bearing capacity
Travel speed
up to 240 m/min horizontal reeling
up to 120 m/min vertical reeling
(> 180 m/min on request)
Minimum bending radii
6 x Ø for reeling
7.5 x Ø on diversion rollers assemblies
20 x Ø for s-shaped track curves
Minimum distance for S-type forced guide pulley 20 x Ø
Tensile load-bearing capacity 30 N/mm²
for higher tensile load capacity cables
please refer to product line RXX.
Thermal / Chemical specifications
Ambient temperature
flexing:
fixed:
-35°C... +80°C
-50°C... +80°C
Special compounds for low temperature ranges up to -50°C available on
request
Important features
Particularly suitable,
40
Design features
Conductor
• resistant to ozone
• waterproof
• oil-resistant
• UV-resistant
• LBS-free / silicone-free
• of low flammability
particularly flexible class 5 or „FS“
• if very high combined tensile and bending loads occur during
the operation (e.g. spreader)
Sheath
wear-resistant rubber compound
base material PCP or equal
• if extreme torsional forces exist, which must be absorbed
Sheath Color
Core insulation
yellow or black
special rubber compound based on EPR
• if very high speed and acceleration exist and require compact
and robust design to cope
Type
(N)SHTOEU-J
• if cable is operating through diversion rollers
Brand Index
Cordaflex SMK, Panzerflex-VS,
Rheycord RTS or equal
Conductix-Wampfler Cables for Heavy Duty Reeling
Conductix-Wampfler Cable RXG
Order information
Type of cable
Control cable
RXG | 0.6/1 kV
Power cable
RXG | 0.6/1 kV
Power cable
RXG | 0.6/1 kV
Low Temperature
max. -50 °C (3
Number of conductors
and cross section
[mm2]
Outer – Ø
min./max.
[mm]
Cu – Number
approx.
[kg/km]
Weight
approx.
[kg/km]
Permitted
tensile load
[N]
Minimum
Order Quantity
required(2
5
7
12
18
24
30
36
44
56
x
x
x
x
x
x
x
x
x
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
13.0-14.6
15.2-17.2
21.4-23.4
21.3-23.3
23.8-26.8
26.6-29.6
26.5-29.5
29.5-32.5
34.9-37.9
75
106
182
272
363
454
543
664
845
280
385
710
760
990
1.220
1.260
1.530
2.050
225
315
540
810
1.080
1.350
1.620
1.980
2.520
•
•
•
•
•
4
5
7
12
18
24
30
36
44
56
x
x
x
x
x
x
x
x
x
x
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
13.2-14.8
14.2-15.8
16.6-18.6
23.4-25.4
23.3-25.3
26.2-29.2
29.4-32.4
30.3-33.3
34.1-37.1
40.1-43.1
101
126
176
302
454
605
756
907
1.109
1.408
305
355
510
920
1.005
1.320
1.660
1.720
2.230
2.940
300
375
525
900
1.350
1.800
2.250
2.700
3.300
4.200
•
4
4
4
4
4
x
x
x
x
x
4.0
6.0
10.0
16.0
25.0
16.0-18.0
17.4-19.4
21.6-23.6
23.7-26.7
28.5-31.5
161
242
424
645
1.020
455
575
905
1.240
1.850
480
720
1.200
1.920
3.000
•
•
•
-
5
5
5
5
x
x
x
x
4
6
10
16
17.4-19.4
19.0-21.0
23.4-25.4
26.1-29.1
201
302
503
805
430
690
1.080
1.500
600
900
1.500
2.400
•
-
3 x 35
3 x 50
3 x 70
3 x 95
3 x 120
3 x 150
3 x 185
3 x 240
+
+
+
+
+
+
+
+
3 x 16/3
3 x 25/3
3 x 35/3
3 x 50/3
3 x 70/3
3 x 70/3
3 x 95/3
3 x 120/3
28.5-31.5
34.4-37.4
39.7-42.7
44.3-47.3
51.0-55.0
53.9-57.9
58.9-62.9
67.4-71.4
1.220
1.764
2.470
3.377
4.334
5.242
6.552
8.870
2.160
2.850
3.920
5.020
6.630
7.690
9.310
12.200
3.150
4.500
6.300
8.550
10.800
13.500
16.650
21.600
•
•
•
•
•
•
•
3 X 50
3 X 70
3 X 95
3 X 120
3 X 150
3 X 185
3 X 240
+
+
+
+
+
+
+
3 X 25/3
3 X 35/3
3 X 50/3
3 X 70/3
3 X 70/3
3 X 95/3
3 X 120/3
32.9 - 36.0
38.9 - 42.0
42.4 - 46.5
47.9 - 52.0
51.7 - 55.8
56.2 - 60.3
64.2 - 68.3
1.680
2.352
3.216
4.128
4.992
6.240
8.064
2.520
3.490
4.460
5.640
6.710
7.860
10.800
3.000
4.200
5.700
7.200
9.000
11.100
14.400
•
•
•
•
•
•
•
(2 The
Minimum Order Quantity varies between
300 m and 500 m, please contact us.
(3 Also
available with fiber optic on request
41
Conductix-Wampfler Cable RXG-D
Order information
Number of conductors
and cross section
[mm2]
Type of cable
6 x (2 x 1) C
9 x (2 x 1) C
Outer – Ø
min./max.
[mm]
Cu – Number
approx.
[kg/km]
28.9 – 31.9
31.0 – 33.0
460
350
62.5 -125
62.5 -125
50 - 125
50 - 125
9 - 125
14.0 – 16.0
14.0 – 16.0
14.0 – 16.0
14.0 – 16.0
14.0 – 16.0
-
12 x 2.5 + 12 x 1 CE
19 x 2.5 + 5 x 1 CE
25 x 2.5 + 5 x 1 CE
26.2 – 29.2
26.2 – 29.2
29.4 – 32.4
(1
24 x 2.5 + 6 x (2 x 1) C
30 x 1.5 + 7 x (2 x 1) C
(1
4 x 2.5
12 x 2.5
22 x 2.5
34 x 2.5
45 x 2.5
+
+
+
+
+
3 x 25
3 x 35
3 x 50
3 x 70
3 x 95
3 x 120
3 x 150
3 x 185
3 x 240
+
+
+
+
+
+
+
+
+
Weight
approx.
[kg/km]
Permitted
tensile load
[N]
Minimum
Order Quantity
required(2
1.330
1.200
360
450
•
240
240
240
240
240
2.000
2.000
2.000
2.000
2.000
•
•
•
•
545
585
736
1.230
1.290
1.620
900
1.575
975
•
-
37.0 – 40.0
42.5 – 45.5
825
612
2.000
2.800
1.800
1.350
•
12 FO
12 FO
18 FO
12 FO + 12 FO
12 FO + 12 FO
21.0 – 24.0
23.0 – 25.0
27.0 – 29.0
34.0 – 37.0
36.0 – 39.0
96
288
528
816
1.080
620
830
1.120
1.900
2.100
300
900
16.050
2.550
3.375
•
•
•
•
2 x 16/2 + 12 FO
2 x 16/2 + 12 FO
2 x 25/2 + 12 FO
2 x 35/2 + 12 FO
2 x 50/2 + 12 FO
2 x 70/2 + 12 FO
2 x 70/2 + 12 FO
2 x 95/2 + 12 FO
2 x 120/2 + 12 FO
31.5 - 34.5
31.5 - 34.5
37.5 - 40.5
39.0 - 42.0
43.0 - 46.0
48.0 - 52.0
52.0 - 56.0
56.0 - 61.0
64.0 - 70.0
894
1.181
1.680
2.352
3.216
4.128
4.992
6.240
8.064
1.340
1.794
2.516
3.494
4.466
5.640
6.713
7.865
10.800
1.500
2.100
3.000
4.200
5.700
7.200
9.000
11.100
14.400
•
•
•
•
•
•
•
•
•
41.4 – 42.2
1.517
2.950
3.750
•
Data cable
12
24
12
24
12
RXG – D | 0.6/1 kV
Control + Data
cable
RXG-D | 0.6/1 kV
(1
(1
(1
(1
Power + Data
cable
RXG-D | 0.6/1 kV
Power + Control
cable
RXG-D | 0.6/1 kV
G
G
G
G
E
5 x 25 + 12 x 1.5
(1 Brand: Conductix-Wampfler
42
(2 The
Minimum Order Quantity varies between
300 m and 600 m, please contact us.
Conductix-Wampfler Cables for Heavy Duty Reeling
Conductix-Wampfler Cable RXG / RXG-D
Technical data
Electrical
parameters
Thermal
parameters
rated voltage
maximum permitted AC operating voltage
maximum permitted DC operating voltage
ampacity
AC test voltage
ambient temperature
maximum permitted operating temperature at conductor
short-circuit temperature at conductor
Mechanical
parameters
Chemical
parameters
Materials
Design
features
minimum radii for continuous flexing
minimum distance between 2 changes of direction
(e.g. S shaped track curves)
tensile load bearing capacity
flexing -35°C to +80°C
special compounds for low temperature ranges up to -50°C available on request
fixed -50°C to +80°C
90°C
250°C
6 x Ø for reeling
7.5 x Ø fixed diversion rollers / assemblies
20 x Ø
according to data table
LBS-free / silicone free
combustion behaviour
resistant to ozone
resistant to humidity
UV-resistant
suitability for temporary use in water
oil resistant
halogen free
yes
of low flammability according IEC 60332-1
yes
yes
yes
yes, up to depth of 50 m, for permanent use in water please consult with us
yes
no
insulation
inner sheath
supportive braid
outer sheath
ethylene-propylene-rubber (EPR)
polychloroprene (PCP)
protective braid against torsional stress
wear resistant polychloroprene (PCP), yellow
conductor
reinforcement
stranding
bare electrolytic copper, category 5 according to DIN VDE 0295
central plastic reinforcement for maximum mechanical properties
conductors stranded in layers very short lay
according to DIN VDE 0293 part 308, 6 or more conductors black with white
numbers with green/yellow
conductor coding
Standards
Design Codes
UoU = 600/1000V
UoU = 700/1200V
UoU = 900/1800V
according to table data, otherwise according to VDE 0298 part 4
2.5 kV
adapted to DIN VDE 0250
(N)SHTOEU-J
(N)
SHT
OE
U
adapted to VDE standard
1 kV cable suitable for use on reels
oil-resistant outer sheath according VDE 0472 part 803
outer sheath of low flammability according to DIN VDE 0472 part 804
43
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Conductix-Wampfler Cable TRA
PUR round reeling cable
Characteristics
Cable designed for continuous heavy duty operation, specially adapted
for use on motorized reels, monospiral, random winding and also level
wind reels.
• Its wear resistant double
polyurethane sheath concept
with an embedded textile
anti twisting braid result in
this flexible reeling cable
with excellent mechanical
characteristics.
Typical applications
- power and control supply to all horizontally and vertically operating
machinery with travel speed up to 200 m/min maximum
- Portal Cranes, Shiploaders, Stacker/Reclaimer
• Slim, yet resilient and therefore
also suitable for vertical
applications
CONDUCTIX WAMPFLER TRA…. mm2 0.6/1 KV ww-yyyy
• Flexible Conductix-Wampfler
reeling cable designed for heavy
duty applications
Electrical parameters
Rated voltage
Uo/U = 0.6 / 1 kV
Mechanical load-bearing capacity
Travel speed
up to 200 m/min horizontal & vertical
Minimum bending radii
6 x Ø on spool
9 x Ø on guiding device
4 x Ø on anti-tension drum
On pulley not recommended – please consult with us
Tensile load-bearing capacity 25 N/mm² (please refer to table)
Thermal / Chemical specifications
Ambient temperature
flexing:
fixed:
-25°C... +60°C
-30°C... +60°C
Highest allowance on operational temperature at conductor: 80°C
Short circuit temperature at conductor: 200°C
Particularly suitable,
Important features
• for spring and motorized reels with maximum speed
of 200 m/min
• if high dynamic loads act on the system
• for use outdoors, but also for dry, humid and wet rooms
Design features
Conductor
• if the priority is a heavy duty robust and compact system
44
• halogene free
• resistant to ozone
• oil resistant
• UV-resistant
• low flammability according to IEC 60332-1,
class 3 (not tested)
• voltage test IEC 60502-1
flexible copper class 5
according to IEC60228 / VDE 0295 / BSI 6360
• if the operating temperatures range from -25°C up to 60°C
Sheath
highly abrasion-resistant polyurethane sheath
• for all spool types in accordance with the minimum bending
radius;
5 G Core insulation
polypropylene
Multi core insulation
polypropylene
Jacket color
RAL 6032 (green)
Conductix-Wampfler Cables for Heavy Duty Reeling
Conductix-Wampfler Cable TRA
Order information
Type of cable
Control cable
TRA | 0.6/1 kV
Power cable
TRA | 0.6/1 kV
Number of conductors
and cross section
[mm2]
Outer – Ø
min. – max.
[mm]
Cu – Number
approx.
[kg/km]
Weight
approx.
[kg/m]
Permitted
tensile load
[N]
Minimum
Order Quantity
required(2
2.5
2.5
2.5
2.5
2.5
2.5
2.5
13.3 – 14.7
20.5 – 22.6
21.0 – 23.1
24.3 – 26.8
26.0 – 28.4
30.0 – 33.1
33.2 – 36.7
156
268
448
533
672
947
1.312
300
650
800
1.000
1.150
1.600
2.000
525
900
1.500
1.800
2.100
3.150
4.050
20 m
20 m
20 m
20 m
20 m
20 m
20 m
5 G 10
5 G 16
5 G 25
19.5 – 20.5
23.0 – 24.0
27.5 – 28.0
480
768
1.200
700
1.005
1.600
1.500
2.400
3.750
•
•
•
7
12
20
24
28
42
54
G
G
G
G
G
G
G
(2 The
Minimum Order Quantity is 500 m, please contact us.
45
Conductix-Wampfler Cables for Heavy Duty Reeling
Conductix-Wampfler Cable TRA
Technical data
rated voltage
maximum permitted AC operating voltage
maximum permitted DC operating voltage
AC test voltage
Electrical
parameters
current carrying capacity max [A] (1)
voltage drop [V/A.km] (2)
resistance max [Ohm/km] (3)
7G2,5
20
14.0
7.98
12G2,5
16
14.0
7.98
20G2,5
13
14.0
7.98
current carrying capacity max [A] (1)
voltage drop [V/A.km] (2)
resistance max [Ohm/km] (3)
5G10
75
3.36
7.98
5G16
100
2.15
7.98
5G25
127
1.42
7.98
Thermal
parameters
ambient temperature
Mechanical
parameters
minimum radii for continuous flexing
Chemical
parameters
maximum permitted operating temperature at conductor
short-circuit temperature at conductor
28G2,5
11
14.0
7.98
42G2,5
10
14.0
7.98
54G2,5
9
14.0
7.98
flexing -25°C to +60°C
fixed -30°C to +60°C
80°C
200°C
tensile load bearing capacity
combustion behaviour
resistant to ozone
resistant to humidity
UV-resistant
resistant to moisture
oil resistant
halogene free
of low flammability according to DIN VDE 0482 part 265-2-1; IEC 60332-1
yes
yes
yes
yes
yes
yes
inner sheath
outer sheath
color
5 G polypropylene
multi conductor control polypropylene
special polyurethane compound
special polyurethane compound
green RAL 6032
conductor
Design
features
24G2,5
12
14.0
7.98
6 x Ø on spool
4 x Ø on anti-tension drum
9 x Ø on guiding device – PULLEY NOT RECOMMENDED
according to data table
insulation
Materials
UoU = 600/1000V
UoU = 700/1200V
UoU = 900/1800V
according to IEC 60502-1
stranding
conductor coding
flexible copper, category 5 according to DIN VDE 0295 / IEC 60228
5G
multi conductor control
5G
multi conductor control
with central element of reinforcement: extruded elastomer cord with KEVLAR ropes
with reinforced KEVLAR filler
green/yellow, blue, brown, black, grey
green/yellow, black with printed numbers
Brand
Conductix-Wampfler
Marking
CONDUCTIX-WAMPFLER TRA …G…. mm2 0.6/1 KV ww-yyyy
(1)
cable laid straight on the ground at +30°C
(2) cos
phi = 0,8 / temperature of cores = +90°C
(3) DC
resistance of a core at +20°C
47
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Conductix-Wampfler Cable HVR / HVR-D
Rubber round reeling cable
Characteristics
• Anti twisting secured through
embedded braid between inner
and outer sheath made of
synthetic yarns with very high
tensile load
• Excellent abrasion behavior
because of highly durable
special heavy duty rubber
compound 5GM5
• Reliable data transmission
through integrated optical fibre
elements (HVR-D version) 12,
24 fibres in loose tubes
Very resilient cable suitable for use on reels
Main application: motorized cable reels
CONDUCTIX WAMPFLER HVR …HVR-FO…. mm2 0.6/1 KV ww-yyyy
• High torsional rigidity and
excellent overall resilience due
to special synthetic rubber
compound used for inner and
outer sheath
Typical applications
- container cranes main power supply, high travel speeds,
high mounting location
- heavy equipment in mining
- Stackers & Reclaimers
- ship unloaders
Electrical parameters
Rated voltage
Uo/U = 3,6
Uo/U = 6.0
Uo/U = 8.7
Uo/U = 12.0
/ 6,0 kV
/ 10.0 kV
/ 15.0 kV
/ 20.0 kV
Higher voltage grades available on request
Mechanical load-bearing capacity
Travel speed
up to 180 m/min
(> 180 m/min on request)
Minimum bending radii
12 x Ø on the reel
15 x Ø at deflection pulley
20 x Ø at S-type directional changes
Thermal / Chemical specifications
Ambient temperature
- flexing
- fixed
-30°C... +80°C
-50°C... +80°C
Unlimited resistance to atmospheric corrosion
Important features
Particularly suitable,
• if medium to high dynamic loads are expected during reel
operation
Design features
Conductor
• for continuous operation under high loads is to be expected
48
• flame retardant
• CFC-free
• oil-resistant
• UV-resistant
• LBS-free / silicone-free
highly flexible, finely stranded
(cat. 5 according to EN/IEC60228)
• if a reliable, robust and very durable cable is required
Sheath
high wear-resistant synth. rubber compound
• if the cable is required to operate through several diversion
roller assemblies
Core insulation
base material EPR-MV in a sandwich
process of high-voltage quality
• if the operating temperatures can be down to -30°C
Type
(N)TSCGEWOEU / (N)TSCGEWOEU-FO
Brand
Conductix-Wampfler
Conductix-Wampfler Cables for Heavy Duty Reeling
Conductix-Wampfler Cable HVR
Order information
Type of cable
Power Cable
HVR 3.6/6
up to 8.7/15 kV
Number of conductors
and cross section
[mm2]
3 x 25
3 x 35
3 x 50
3 x 70
3 x 95
3 x 120
3 x 150
+
+
+
+
+
+
+
3 X 25/3
3 X 25/3
3 X 25/3
3 X 35/3
3 X 50/3
3 X 70/3
3 X 70/3
Outer – Ø
min./max.
[mm]
Cu – Number
approx.
[kg/km]
Weight
approx.
[kg/km]
Permitted
tensile load
[N]
Minimum
Order Quantity
required(2
41.0 – 43.0
42.0 – 44.0
46.0 – 49.0
50.0 – 53.0
55.0 – 58.0
on request
on request
1.008
1.296
1.728
2.477
3.197
2.540
2.825
3.460
4.400
5.570
3.000
3.000
3.000
4.200
7.125
•
•
•
•
•
•
•
Note: Special low temperature versions- 45° C available on request
(2 The
Minimum Order Quantity is 250 m, please contact us.
49
Conductix-Wampfler Cable HVR-D
Order information
Type of cable
Power Cable
HVR-FO | 3.6/6
up to 8.7/15 kV
Number of conductors
and cross section
[mm2]
3x25+2
3x35+2
3x50+2
3x70+2
3x95+2
3x120+2
3x150+2
x
x
x
x
x
x
x
25/2+12FO (1
25/2+12FO (1
25/2+24FO
35/2+24FO
50/2+24FO
70/2+24FO
70/2+24FO
Outer – Ø
min./max.
[mm]
Cu – Number
approx.
[kg/km]
Weight
approx.
[kg/km]
Permitted
tensile load
[N]
Minimum
Order Quantity
required(2
41.0 – 43.0
42.0 – 45.0
46.0 – 49.0
50.0 – 53.0
55.0 – 58.0
on request
on request
1.008
1.296
1.728
2.477
3.197
2.600
2.840
3.475
4.430
5.500
3.000
3.000
3.000
4.200
7.125
•
•
•
•
•
•
•
(1
Note: Special low temperature versions- 45° C available on request
Tube colors of FO-Type combinations
Option 1
12 FO + 12 FO arranged in two tubes
Type
12E9
Tube 1
Color Code (acc.ANSI/TIA/EIA-598)
fiber 1-12
12G50
green
fiber 1-12
12G62,5
blue
fiber 1-12
Tube 2
Option 2
24 FO (one type) arranged in two tubes
Selection
Tube 1
Tube 2
50
Color
yellow
Color
see above
red
For overall dimensional reasons, smaller sized tube for FO
Minimum Order Quantity is 250 m, please contact us.
(2 The
Color Code (acc.ANSI/TIA/EIA-598)
fiber 1-12
fiber 13-24
Conductix-Wampfler Cables for Heavy Duty Reeling
Conductix-Wampfler Cable HVR / HVR-D
Technical data
Electrical
parameters
Thermal
parameters
Mechanical
parameters
rated voltage Uo/U
maximum permitted AC operating voltage Uo/U
maximum permitted DC operating voltage Uo/U
ampacity
AC test voltage
ambient temperature
maximum permitted operating temperature of the conductor
short-circuit temperature of the conductor
minimum bending radii allowing for free movement
torsional stress
tensile load-bearing capacity
LBS-free / silicone-free
combustion behaviour
Chemical
parameters
resistant to ozone
UV-resistant
oil-resistant
resistant to humidity
insulation & field control
Materials
sheathing system
conductor
Design
features
stranding
conductor coding
Standards
optical fiber cable
Design
codes
(N)TSCGEWOEU
(N)TSCGEWOEU-FO
fiber type (core-Ø / fiber-Ø)
attenuation
at 850 nm
at 1310 nm
Fiber optic
at 1550 nm
numeric aperture
chromatic dispersion 1285-1330 nm ps/nm km
chromatic dispersion 1550 nm ps/nm km
band width
at 850 nm
at 1300 nm
6.0 / 10.0 kV
8.7 / 15.0 kV
12.0 / 20.0 kV
7.0 / 12.0 kV
10.2 / 18.0 kV
14.0 / 24.0 kV
9.0 / 18.0 kV
13.0 / 26.0 kV
18.0 / 36.0 kV
according to table data, otherwise according to DIN VDE 0298 part 4
according to DIN VDE 0250 part 813
flexing -30°C to +80°C
fixed -50°C to +80°C
90°C
250°C
12 x Ø on the reel
15 x Ø at deflection pulley
20 x Ø minimum distance at S-type directional changes
± 25°/m
20 N/mm2 conductor cross section during operation for flexing cables
yes
flame retardant and self-extinguishing
according to DIN VDE 0482 part 265-2-1, IEC 60332-1
yes
yes
yes
yes
inner semi conductive stress control layer; insulation EPR compound (-HV),
outer semi-conductive insulation shield layer (easy strip), all three layers are
applied and cross linked in one process
inner sheath extruded sheath of GM1b synthetic rubber compound filling the interstices. Outer sheath chlorinated heavy duty rubber compound 5GM5, color red
finely stranded tin-plated electrolytic copper offering high flexibility (exceeding
DIN VDE 0295 category 5)
conductors in layers stranded, earth conductor divided into three parts in the
interstices (without optic fibers) or halved in the interstices (with optic fibers)
black insulation with white numbers
adapted to DIN VDE 0250 part 814, VDE Reg.-No. 9809
adapted to IEC 9314T.3, DIN VDE 0888
(N)
adapted to a standard
TS
heavy duty cable
CGE conducting non-metallic covering surrounding the insulations outer
conductor
W
resistant to atmospheric corrosion
OE
oil-resistant outer sheath
U
outer sheath of low flammability
according to DIN EN60332-1-2
FO
with fiber optic
Mono-Mode
Multi-Mode Gigalite II(*
Multi-Mode Gigalite II(*
E9/125
≤ 0.35 dB/km (Nom.)
≤ 0.40 dB/km (Max.)
≤ 0.20 dB/km (Nom.)
≤ 0.28 dB/km (Max.)
0.14 ± 0.02
≤ 3.5 ps/nm km
≤ 18 ps/nm km
-
50/125
≤ 2.6 dB/km (Nom.)
≤ 0.8 dB/km (Max.)
≤ 0.8 dB/km (Nom.)
≤ 1.0 dB/km (Max.)
0.20 ± 0.015
> 600 MHz km
> 1.200 MHz km
62.5/125
≤ 3.0 dB/km (Nom.)
≤ 3.5 dB/km (Max.)
≤ 0.8 dB/km (Nom.)
≤ 1.5 dB/km (Max.)
0.275 ± 0.02
> 500 MHz km
> 500 MHz km
(*
Gigalite versions on request.
Color Coding:
62.5/125 fibres acc.: TIA/EIA-492AAAA-A and IEC/CEI 60793-2-10 type A1b I OM1 fibre type (TIA)
50/125 fibres acc.: TIA/EIA-492AAAB and IEC/CEI 60793-2-10 type A1a.1, ITU-T G.651.1 I OM2 fibre type (TIA)
E9/125 fibres acc.: Reference standard ITU-T G.652D
51
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Conductix-Wampfler Cable WXG / WXG-D
Rubber round reeling cable
Characteristics
• Maximum torsional rigidity due
to supporting polyester fibers
vulcanized into the sheath
Very resilient cable suitable for use on reels
Main application: motorized cable reels
• High electric strength resulting
from special insulation materials
designed for high-voltage
applications
Typical applications
- container cranes main power supply, high travel speeds,
high mounting location
- heavy equipment in mining
- Stackers & Reclaimers
- ship unloaders
• Fast and easy termination due
to an outer layer consisting of
semiconducting and cold-strip
NBR (easy strip)
Electrical parameters
Rated voltage
• Durable and stabilized stranded
bond due to EPR core element
and reinforcement in the center
of the cable
• Reliable data transmission via
integrated fiber-optic cores in 6,
12, 18 or more fibers available
higher voltage grades available on request
Mechanical load-bearing capacity
Travel speed
up to 240 m/min
(> 240 m/min on request)
Minimum bending radii
• Unique combination of resilience
and resistance by the use of a
3-layer “sandwich” design
• Excellent resilience with the use
of very flexible extremely short
lay cores
Uo/U = 6.0 /
6 kV
Uo/U = 8.7 / 15.0 kV
Uo/U = 12.0 / 20.0 kV
12 x Ø on the reel
15 x Ø at deflection pulley
20 x Ø minimum distance at S-type
directional changes
Thermal / Chemical specifications
Ambient temperature
- flexing
- fixed
-35°C... +80°C
-50°C... +80°C
Unlimited resistance to atmospheric corrosion
Important features
Particularly suitable,
• if medium to high dynamic loads are expected during reel
operation
Design features
Conductor
• flame retardant
• CFC-free
• oil-resistant
• UV-resistant
• LBS-free / silicone-free
• suitable for limited use in water
highly flexible, finely stranded
(exceeding cat. 5 according to DIN VDE 0295)
• for continuous operation under high loads is to be expected
Sheath
high wear-resistant PCP compound
(polychloroprene)
• if the cable is required to operate through several diversion
rollers assemblies
Core insulation
base material EPR in a sandwich
process of high-voltage quality
• if the maximum availability of the equipment is the most
important criteria
Type
R-(N)TSCGEWOEU / R-(N)TSCGEWOEU-FO
Brand Index
Protolon SMK, Rheyfirm RTS or equal
• if a reliable, robust and very durable cable is required
• if the operating temperatures can reach down to -35°C
52
Conductix-Wampfler Cables for Heavy Duty Reeling
Conductix-Wampfler Cable WXG
Order information
Type of cable
Power Cable
WXG | 6/10 kV
Power Cable
WXG 8.7/15 kV
Power Cable
WXG | 12/20 kV
Number of conductors
and cross section
[mm2]
Outer – Ø
min./max.
[mm]
Cu – Number
approx.
[kg/km]
Weight
approx.
[kg/km]
Permitted
tensile load
[N]
Minimum
Order Quantity
required(2
3 x 25
3 x 35
3 x 50
3 x 70
3 x 95
3 x 120
3 x 150
+
+
+
+
+
+
+
3 G 25/3
3 G 25/3
3 G 25/3
3 G 35/3
3 G 50/3
3 G 70/3
3 G 70/3
38.4 – 41.4
40.9 – 43.9
44.4 – 47.4
49.4 – 53.4
53.7 – 57.7
57.2 – 61.2
62.5 – 66.5
1.008
1.411
1.764
2.621
3.377
4.334
5.242
2.380
2.880
3.480
4.590
5.660
6.830
8.180
1.500
2.100
3.000
4.200
5.700
7.200
9.000
•
•
•
•
•
3 x 25
3 x 35
3 x 50
3 x 70
3 x 95
3 x 120
3 x 150
+
+
+
+
+
+
+
3 G 25/3
3 G 25/3
3 G 25/3
3 G 35/3
3 G 50/3
3 G 70/3
3 G 70/3
41.8 – 44.8
44.4 – 47.4
47.9 – 50.9
52.9 – 56.9
57.2 – 61.2
62.1 – 66.1
65.9 – 69.9
1.008
1.411
1.764
2.621
3.377
4.334
5.242
2.670
3.130
3.810
4.960
6.070
7.480
8.630
1.500
2.100
3.000
4.220
5.700
7.200
9.000
•
•
•
•
•
•
•
3 x 25
3 x 35
3 x 50
3 x 70
3 x 95
3 x 120
3 x 150
+
+
+
+
+
+
+
3 G 25/3
3 G 25/3
3 G 25/3
3 G 35/3
3 G 50/3
3 G 70/3
3 G 70/3
44.8 – 47.8
47.4 – 50.4
51.8 – 55.8
55.9 – 59.9
61.9 – 65.6
65.1 – 69.1
69.0 – 73.0
1.008
1.411
1.764
2.621
3.377
4.334
5.242
2.940
3.420
4.300
5.300
6.660
7.800
9.060
1.500
2.100
3.000
5.250
5.700
7.200
9.000
•
•
•
•
•
•
•
(2 The
Minimum Order Quantity varies between
300 m and 500 m, please contact us.
53
Conductix-Wampfler Cable WXG-D
Order information
Type of cable
Power Cable
WXG-D | 6/10 kV
Power Cable
WXG-D | 8.7/15 kV
Power Cable
WXG-D | 12/20 kV
Number of conductors
and cross section
[mm2]
Outer – Ø
min./max.
[mm]
Cu – Number
approx.
[kg/km]
Weight
approx.
[kg/km]
Permitted
tensile load
[N]
Minimum
Order Quantity
required(2
3x25+2
3x35+2
3x50+2
3x70+2
3x95+2
3x120+2
3x150+2
x
x
x
x
x
x
x
25/2+6FO
25/2+6FO
25/2+6FO
35/2+6FO
50/2+6FO
70/2+6FO
70/2+6FO
40.7 – 43.7
42.7 – 45.7
46.1 – 49.1
51.1 – 55.1
56.1 – 60.1
60.9 – 64.9
64.8 – 68.8
1.008
1.411
1.764
2.621
3.377
4.334
5.242
2.610
3.010
3.680
4.810
6.000
7.410
8.750
1.500
2.100
3.000
4.200
5.700
7.200
9.000
•
•
•
•
•
•
•
3x25+2
3x35+2
3x50+2
3x70+2
3x95+2
3x120+2
3x150+2
x
x
x
x
x
x
x
25/2+6FO
25/2+6FO
25/2+6FO
35/2+6FO
50/2+6FO
70/2+6FO
70/2+6FO
43.5 – 46.5
46.1 – 49.1
50.5 – 54.5
55.2 – 59.2
60.9 – 64.9
64.4 – 68.4
68.8 – 72.8
1.008
1.411
1.764
2.621
3.377
4.334
5.242
2.860
3.330
4.210
5.270
6.640
7.870
9.130
1.500
2.100
3.000
4.200
5.700
7.200
9.000
•
•
•
•
•
•
•
3x25+2
3x35+2
3x50+2
3x70+2
3x95+2
3x120+2
3x150+2
x
x
x
x
x
x
x
25/2+6FO
25/2+6FO
25/2+6FO
35/2+6FO
50/2+6FO
70/2+6FO
70/2+6FO
46.6 – 49.6
50.1 – 54.1
54.1 – 58.1
58.2 – 62.2
64.0 – 68.0
68.0 – 72.0
73.3 – 77.3
1.008
1.411
1.764
2.621
3.377
4.334
5.242
3.150
3.810
4.610
5.640
7.050
8.360
9.840
1.500
2.100
3.000
4.200
5.700
7.200
9.000
•
•
•
•
•
•
•
(2 The
54
Minimum Order Quantity varies between
300 m and 500 m, please contact us.
Conductix-Wampfler Cables for Heavy Duty Reeling
Conductix-Wampfler Cable WXG / WXG-D
Technical data
Electrical
parameters
Thermal
parameters
Mechanical
parameters
rated voltage Uo/U
maximum permitted AC operating voltage Uo/U
maximum permitted DC operating voltage Uo/U
ampacity
AC test voltage
ambient temperature
maximum permitted operating temperature of the conductor
short-circuit temperature of the conductor
minimum bending radii allowing for free movement
torsional stress
tensile load-bearing capacity
LBS-free / silicone-free
combustion behaviour
Chemical
parameters
resistant to ozone
UV-resistant
oil-resistant
resistant to humidity
insulation
field control
Materials
sheathing system
conductor
Design
features
stranding
conductor coding
Standards
optical fiber cable
Design
codes
(N)TSCGEWOEU
(N)TSKCGEWOEU-FO
fiber type (core-Ø / fiber-Ø)
damping
Fiber optic
numeric aperture
dispersion
band width
at 850 nm
at 1300 nm
at 1550 nm
at 1300 nm
at 1550 nm
at 850 nm
at 1300 nm
6.0 / 10.0 kV
8.7 / 15.0 kV
12.0 / 20.0 kV
7.0 / 12.0 kV
10.2 / 18.0 kV
14.0 / 24.0 kV
9.0 / 18.0 kV
13.0 / 26.0 kV
18.0 / 36.0 kV
according to table data, otherwise according to DIN VDE 0298 part 4
acording to DIN VDE 0250 part 813
flexing -25°C to +80°C
fixed -40°C to +80°C
90°C
200°C
12 x Ø on the reel
15 x Ø at deflection pulley
20 x Ø minimum distance at S-type directional changes
± 25 °/m
20 N/mm2 conductor cross section during operation for flexing cables
yes
flame retardant and self-extinguishing
according to DIN VDE 0482 part 265-2-1, IEC 60332-1
yes
yes
yes
yes
base material ethylene-propylene-rubber (EPR), suitable for high-voltage
(3GI3 minimum)
Inner conducting layer consists of semiconducting EPR, outer conducting
layer of semiconducting NBR, to be able to be stripped cold (simple stripping
method)
Inner sheath consisting of a red EPR compound (5GM3 submersible) with polyester
reinforced braid for protection against torsional forces. Braid is vulcanized between
the inner and outer sheaths in a sandwitch structure.
Middle and outer sheath are abrasion and tear resistant PCP (5GM5) based compounds offering excellent resilience (colour: bright red)
finely stranded tin-plated electrolytic copper offering high flexibility (exceeding
DIN VDE 0295 category 5)
conductors in layers stranded with lay 7 x D (core diameter), earth conductor
divided into three parts in the interstices (without optic fibers) or halved in the
interstices (with optic fibers)
black insulation with white numbers
adapted to DIN VDE 0250 part 814, VDE Reg.-No. 9809
adapted to IEC 9314T.3, DIN VDE 0888
(N)
adapted to a standard
TS
heavy duty cable
K
rubber cross in the core of the cable
CGE conducting non-metallic covering surrounding the insulations outer
conductor
W
resistant to atmospheric corrosion
OE
oil-resistant outer sheath
U
outer sheath of low flammability
according to DIN VDE 0472 part 804 (fire-proof)
FO
with fiber optic
Mono-Mode
Multi-Mode
Multi-Mode
E9/125
0.4 dB/km
0.3 dB/km
0.14 ± 0.02
< 3.5 ps/nm km
< 3.5 ps/nm km
-
50/125
2.8 dB/km
0.8 dB/km
0.20 ± 0.02
> 400 MHz km
> 1.200 MHz km
62.5/125
3.3 dB/km
0.9 db/km
0.275 ± 0.02
> 400 MHz km
> 600 MHz km
55
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Conductix-Wampfler Cable RXX
Rubber round reeling cable extra heavy duty
Characteristics
• Maximum load bearing capacity
due to an additional embedded
support element in the center of
the design
• Compact and very robust double
sheath design, with embedded
braid in between inner and outer
sheath to answer for highest
torsional forces
Cable designed for extra heavy duty environment with very high tensile
strength for use on reels, particularly suitable application: motorized
cable reels
Typical applications
- vertical applications operating at high speed and high acceleration
(Spreader reels)
- vertical applications operating at high tensile load and contact with water
(grab dredger, floating dredgers)
• Short length of lay for better
rigidity
Electrical parameters
Rated voltage
• Sandwich double sheath, outer
sheath with special compounds
providing very high wear
resistance
Mechanical load-bearing capacity
Travel speed
up to 240 m/min vertical reeling
* up to 300 m/min data cable
Minimum bending radii
Uo/U = 600 / 1000 V
6 x Ø reeling
7.5 x Ø for rollers
Minimum distance for S-type forced guide pulley 20 x Ø
Tensile load-bearing capacity 30 N/mm² (please refer to table)
Thermal / Chemical specifications
Ambient temperature
flexing:
fixed:
Particularly suitable,
-35°C... +80°C
-50°C... +80°C
Highest allowance on operational temperature at conductor: 90°C
Short circuit temperature at conductor: 200°C
• for very high tensile loads in combination with very high speeds
occur e.g. Spreader reel application (vertical)
Important features
• if extreme torsional forces must be absorbed in addition to high
loads and high speed
• if cable is operating in these severe conditions continuously and
subjected to guide rollers
56
• resistant to ozone
• water proof
• oil resistant
• UV-resistant
• low flammability
• LBS-free/silicone free
Design features
Conductor
flexible copper class 5 or FS
Sheath
wear-resistant rubber compound
Core
insulation special thermoplast
with high mechanical stability
and excellent insulating features
(Special versions available on request)
Type
(N)SHTOEU-J
Brand
Cordaflex SMK-V,
Rheycord RTS Spreader or equal
Conductix-Wampfler Cables for Extra Heavy Duty Reeling
Conductix-Wampfler Cable RXX
Order information
Type of cable
Control cable
RXX | 0.6/1 kV
Number of conductors
and cross section
[mm2]
Outer – Ø
min./max.
[mm]
49 G 1
26.6 – 29.6
24
30
44
56
G
G
G
G
2.5
2.5
2.5
2.5
Cu – Number
approx.
[kg/km]
Weight
approx.
[kg/km]
Permitted
tensile load
[N]
Minimum
Order Quantity
required(2
580
1.260
3.200
•
26.2 – 29.2
29.4 – 32.4
34.1 – 37.1
40.1 – 43.1
672
848
1.243
1.567
1.340
1.680
2.280
3.030
3.600
4.100
5.100
6.000
•
•
17.0 – 19.0
17.0 – 19.0
-
350
350
4.000
4.000
•
•
Data Cable
RXX-D
24 G 50 - 125 SR
24 G 62.5 -125 SR
(2 The
Minimum Order Quantity varies between
300 m and 500 m, please contact us.
57
Conductix-Wampfler Cables for Extra Heavy Duty Reeling
Conductix-Wampfler Cable RXX
Technical data
Electrical
parameters
Thermal
parameters
rated voltage
maximum permitted AC operating voltage
maximum permitted DC operating voltage
ampacity
AC test voltage
ambient temperature
maximum permitted operating temperature at conductor
short-circuit temperature at conductor
minimum radii for continuous flexing
Mechanical
parameters
minimum distance between 2 changes of direction
(e.g. S shaped track curves)
torsional stress
tensile load bearing capacity
Chemical
parameters
Materials
Design
features
flexing -35°C to +80°C
for temperatures below -35°C please consult with us
fixed -50°C to +80°C
90°C
200°C
6 x Ø for reeling
7,5 x Ø diversion rollers / assemblies
20 x Ø
t ± 50° /m
according to data table
design with additional embedded strain relief
particularly suitable for simultaneous tensile and torsional stresses
LBS-free / silicone free
combustion behaviour
resistant to ozone
resistant to humidity
UV-resistant
suitability for temporary use in water
oil resistant
halogen free
resistant to Sulfur
resistant to Urea
yes
of low flammability according to DIN VDE 0482 part 265-2-1; IEC 60332-1
yes
yes
yes
yes, up to depth of 50 m; for permanent use in water please consult with us
yes
no
yes
yes
insulation
inner sheath
supportive braid for torsional stresses
outer sheath
color
EPR (ethylene-propylene-rubber) or comparable compounds according to VDE
PCP (polychloroprene) or comparable compounds according to VDE
special plastic brins
wear-resistant PCP (polychloroprene) or comparable compounds acc VDE
yellow
conductor
reinforcement
stranding
bare electrolytic copper, very flexible, category 5 according to DIN VDE 0295
central special strain relief for highest tensile load bearing
in layers, maximum 3 layers, short length of lay
according to DIN VDE 0293 part 308, black with white numbers or vice-versa,
with green/yellow earth conductor
conductor coding
(N)SHTOEU-J
Standards &
Design codes
UoU = 600/1000V
UoU = 700/1200V
UoU = 900/1800V
according to table data, otherwise according to VDE 0298 part 4
2,5 kV
adapted to DIN VDE 0250
(N)
adapted to VDE standard
SHT 1 kV cable suitable for use on reels
OE
oil-resistant outer sheath according VDE 0472 part 803
U
outer sheath of low flammability according to DIN VDE 0472 part 804
59
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Conductix-Wampfler Cable TRA-RF
PUR round reeling cable
Characteristics
Cable designed for continuous extra heavy duty operation, specially
adapted for use on motorized reels in vertical application.
• Its highly wear resistant double
polyurethane sheath concept
with an embedded textile
anti twisting braid inbetween
the two sheaths result in this
flexible reeling cable with
particularly robust mechanical
characteristics
• Due to an inner polyurethane
sheath and the additional
central reinforcement element
from extruded elastomer cord
with Kevlar ropes it is especially
apt for high reeling speeds in
combination with high tensile
loads
CONDUCTIX WAMPFLER TRA…. mm2 0.6/1 KV ww-yyyy
• Flexible Conductix-Wampfler
reeling cable designed for extra
heavy duty applications
Typical applications
- power supply to all horizontal & vertical operating machinery with travel
speed up to 200 m/min max.
- Portal Cranes especially spreaders
Electrical parameters
Rated voltage
Uo/U = 600 / 1000 V
Mechanical load-bearing capacity
Travel speed
up to 200 m/min horizontal & vertical
Minimum bending radii
6 x Ø on spool
9 x Ø on guiding device
4 x Ø on anti-tension drum
Tensile load-bearing capacity 30 N/mm² (please refer to table)
Thermal / Chemical specifications
Ambient temperature
flexing:
fixed:
-25°C... +60°C
-30°C... +60°C
Highest allowance on operational temperature at conductor: 80°C
Particularly suitable,
Short circuit temperature at conductor: 200°C
Important features
• for spring and motorized reels with max speed of 200 m/min
maximum and higher dynamic loads
• for use outdoors, but also for dry, humid and wet rooms
• if the priority is a heavy duty robust and durable compact
system
Design features
Conductor
• for operating temperatures range from -25°C up to 60°C
60
• halogene free
• rresistant to ozone
• oil resistant
• UV-resistant
• low flammability according to IEC 60332-1,
class 3 (not tested)
• voltage test IEC 60502-1
flexible copper class 5
acc IEC60228 / VDE 0295 / BSI 6360
• for all spool types in accordance with the minimum bending
radius
Sheath
highly abrasion-resistant double polyurethane
sheath, textile anti twisting braid
• for use with deflection pulley
Insulation
polyethylene
Coding
black insulation, white numbered
Central
reinforcement element
extruded elastomer cord with KEVLAR ropes
Jacket color
RAL 1021 (yellow)
Conductix-Wampfler Cables for Extra Heavy Duty Reeling
Conductix-Wampfler Cable TRA-RF
Order information
Type of cable
Number of conductors
and cross section
[mm2]
Outer – Ø
min. – max.
[mm]
Cu – Number
approx.
[kg/km]
Weight
approx.
[kg/m]
Permitted
tensile load
[N]
Minimum
Order Quantity
required(2
Power cable
24 x 2.5
42 x 2.5
26.8 – 27.8
32.5 – 34.1
576
1.008
1.100
1.620
1.800
3.150
•
20 m
(2 The
Minimum Order Quantity varies between
300 m and 500 m, please contact us.
61
Conductix-Wampfler Cables for Extra Heavy Duty Reeling
Conductix-Wampfler Cable TRA-RF
Technical data
Electrical
parameters
rated voltage
maximum permitted AC operating voltage
maximum permitted DC operating voltage
AC test voltage
current carrying capacity max [A] (1)
voltage drop [V/A.km] (2)
Resistance max [Ohm/km] (3)
Thermal
parameters
ambient temperature
Mechanical
parameters
minimum radii for continuous flexing
Chemical
parameters
Materials
Design
features
maximum permitted operating temperature at conductor
short-circuit temperature at conductor
UoU = 600/1000V
UoU = 700/1200V
UoU = 900/1800V
according to IEC 60502-1
24 G 2.5
20
14.0
7.98
42 G 2.5
16
14.0
7.98
flexing -25°C to +60°C
fixed -30°C to +60°C
80°C
200°C
tensile load bearing capacity
6 x Ø on spool
4 x Ø on anti-tension drum
9 x Ø on guiding device
according to data table
combustion behaviour
resistant to ozone
resistant to humidity
UV-resistant
resistant to moisture
oil resistant
halogene free
low flammability according to class C3 (not tested) IEC 60332-1
yes
yes
yes
yes
yes
yes
insulation
inner sheath
double outer sheath
Color
black polypropylene
special polyurethane compound
textile anti twisting braid embedded in between
Yellow RAL 1021
conductor
flexible copper, category 5 according to DIN VDE 0295 / IEC 60228
stranding
conductor coding
with central element of reinforcement: extruded elastomer cord with KEVLAR ropes
Black insulation, white numbers
Brand
Conductix-Wampfler
Marking
CONDUCTIX-WAMPFLER TRA-RF …G…. mm2 0.6/1 KV ww-yyyy
(1)
cable laid straight on the ground at +30°C
(2) cos
phi = 0,8 / temperature of cores = +90°C
(3) DC
resistance of a core at +20°C
63
Technical Exhibit
Introduction
Low-voltage and high-voltage cables for moving systems and lifting gear must be selected according to their intended use. Here,
in particular the cable guidance system (spiral winding, cylindrical winding, with/without guiding funnel, etc.) and the specified
operational and installation conditions must be taken into consideration.
It must also be ensured that the ends of cables are protected from the penetration of moisture and humidity. Thermal and/or chemical
influences should equally be considered during selection of the cable type.
Flexible cables as shown here are generally NOT suitable for routing UNDERGROUND!
Temporary covering by sand, gravel or other, similar materials, is not considered underground.
When connecting to moving, mobile systems and lifting gear, flexible low- and high-voltage cables must be protected from damage
due to fasteners, twists, kinks, and snarls. Another important topic is tension relief, which is covered thoroughly on page 68.
Voltage
For different cable voltages, the
definitions in DIN VDE 0298 Part 3
apply, which will be excerpted below.
AC (alternating current)
DC (direct current)
Rated voltage
The rated voltage of an insulated
high-tension cable is the voltage on
which the design and testing of the
cable is based, based on the electrical
properties of the cable.
The rated voltage is specified in V or KV
by the two values Vo and V.
Uo Effective value between an external
conductor and the ground conductor
U Effective value between two external
conductors of a multi-strand cable
or a system of single-strand cables.
In systems with alternating current, the
rated voltage of the cable must be at
least equal to the rated voltage of the
system in which it is used. This applies
to both the value Uo as well as the
value U.
In systems with direct current, it must
be ensured that it does not exceed
1.5 times the permissible total voltage.
64
Operating voltage
This is the voltage applied locally and
momentarily between the conductors
and the ground of a high-tension
system in undisturbed operation.
Cables with rated voltages Uo/U up
to 450/750 V are suitable for use in
three-phase, AC, and DC systems
whose highest permanent permissible
operating voltage does not exceed the
rated voltage of the cable by more than
10%.
For cables with a rated voltage
Uo/U ≥ 0.6/1 kV, this limit is 20%.
Test voltage
The corresponding specifications of
DIN VDE 0250 apply.
We can provide electrical testing
protocols upon request.
Technical Exhibit | Cables for Reeling Systems
Conversion factors for the type of cabling configuration/application
adapted to DIN VDE 0298 T4 08.03 table 27 (permanent operation at 30°C)
Type of cabling coiled on a reel
1-layer or spiral coil*
2-layers
3-layers
4-layers
5-layers
Conversion factors
0.80
0.61
0.49
0.42
0.38
In special cases Conductix-Wampfler may apply deviating, empirical values for the factors
Conversion factors for varying ambient temperatures
according to DIN VDE 0298 T4 08.03, table 17 (other than 30°C free in the air)
Conversion factors according to the maximum permitted operating temperature of the conductor
Ambient temperature
90°C
PUR /
Rubber
PVC
Cables for reels
HV-trailing cables for reels
60°C
RV / C800
GPM-RF
RP / RP-D
WG / WG-D
HVR / HVR-FO
RXP / RXP-D
WGF / WGF-D
10°C
1.29
1.15
15°C
1.22
1.12
20°C
1.15
1.08
25°C
1.08
1.04
30°C
1.00
1.00
35°C
0.91
0.96
40°C
0.82
0.91
45°C
0.71
0.87
50°C
0.58
0.82
55°C
0.41
0.76
60°C
-
0.71
65°C
-
0.65
70°C
-
0.58
75°C
-
0.50
80°C
-
0.41
85°C
-
0.29
TRA / TRA-RF
RXG / RXG-D, RXX
WXG / WXG-D
The maximum permitted operating temperature of the conductor can be found in the respective data sheet.
Other permissible operating temperatures conversion tables - pls refer to DIN VDE 0298 Part 4
Conversion factors for multi core cables with cross sections up to 10 mm²
according to DIN VDE0298 part 4
Number of charged cores
Conversion factors
5
7
12
18
24
30
36
42
61
0.75
0.65
0.53
0.44
0.40
0.37
0.36
0.35
0.30
65
Conversion factors for intermittent operation adapted from DIN VDE 0298 T4 08.03 table 16
duration of 5 minutes
On-time
100 %
85 %
80 %
60 %
35 %
duration of 10 minutes
20 %
Cross section conductor mm
8%
100 %
85 %
80 %
60 %
35 %
20 %
8%
Conversion factors
2
≤1.5
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
2.5
1.00
1.00
1.00
1.00
1.02
1.06
1.20
1.00
1.00
1.00
1.00
1.02
1.04
1.17
4
1.00
1.00
1.00
1.00
1.04
1.12
1.45
1.00
1.00
1.00
1.00
1.04
1.07
1.26
6
1.00
1.00
1.00
1.00
1.07
1.20
1.70
1.00
1.00
1.00
1.00
1.05
1.09
1.38
10
1.00
1.01
1.02
1.06
1.19
1.43
2.06
1.00
1.00
1.00
1.01
1.06
1.18
1.58
16
1.00
1.02
1.03
1.09
1.28
1.57
2.32
1.00
1.01
1.01
1.02
1.10
1.27
1.78
25
1.00
1.03
1.05
1.13
1.35
1.69
2.55
1.00
1.01
1.02
1.05
1.18
1.41
2.03
35
1.00
1.05
1.06
1.16
1.41
1.78
2.70
1.00
1.02
1.03
1.08
1.24
1.50
2.21
50
1.00
1.05
1.07
1.18
1.45
1.85
2.84
1.00
1.03
1.04
1.11
1.30
1.60
2.39
70
1.00
1.06
1.08
1.20
1.50
1.92
2.96
1.00
1.03
1.05
1.13
1.36
1.70
2.56
95
1.00
1.06
1.08
1.21
1.53
1.98
3.07
1.00
1.04
1.06
1.16
1.41
1.78
2.70
120
1.00
1.06
1.09
1.23
1.55
2.01
3.13
1.00
1.05
1.07
1.18
1.44
1.83
2.81
150
1.00
1.07
1.09
1.23
1.57
2.04
3.18
1.00
1.05
1.07
1.19
1.47
1.88
2.89
185
1.00
1.07
1.10
1.24
1.59
2.07
3.23
1.00
1.06
1.08
1.20
1.50
1.92
2.97
240
1.00
1.07
1.10
1.24
1.61
2.10
3.28
1.00
1.06
1.08
1.23
1.53
1.96
3.05
AWG – metric comparison table
A
(mm2)
AWG
66
METRIC EQUIVALENT
(mm2)
AWG
A
(mm2)
4.17209798
METRIC EQUIVALENT
(mm2)
600 MCM
303.96
300
11
500 MCM
253.35
240
12
3.3089268
000000 (6/0) (-5)
170.551278
185
13
2.62385153
00000 (5/0) (-4)
135.250503
150
14
2.08066403
0000 (4/0) (-3)
107.219212
120
15
1.65033722
000 (3/0) (-2)
85.0113364
95
16
1.30865829
00 (2/0) (-1)
67.4320879
70
17
1.03797296
18
0.82293784
1
19
0.65268534
0.75
0.75
0 (1/0)
53.4880014
1
42.4085882
50
35
2
33.6239449
3
26.6651343
4
21.1491872
5
16.7657253
6
13.2980199
7
10.5509025
8
8.36687352
9
6.63145758
10
5.26144838
4
2.5
1.5
20
0.51757167
21
0.41041834
0.5
25
22
0.32562135
0.34
23
0.25811903
16
24
0.20471469
25
0.162354
10
26
0.12874594
6
0.25
0.14
Technical Exhibit | Cables for Reeling Systems
Handling Instructions
Fitting reel cables
A transport reel with cables should
always be rolled in the winding direction
of the cable (usually marked with an
arrow). (1.1)
The unwinding of the transport reel
onto a spiral reel should be carried out
in accordance with (2.1). The stranding
direction specified by production must
be observed during this process.
Unwinding against the stranding
direction (2.2) , that is, against the
stranding and winding directions, can
lead to a tendency for the strands
to reverse direction in their bundles,
hindering correct function and even
leading to later failure of the cable.
1.1
1.2
2.1
2.2
Unwinding must not take place with a bend,
such as a 90° angle!
Stranding direction
Our power cables are generally
produced with a LEFTwards stranding
direction. Control cables, however, are
generally produced with a RIGHTwards
stranding direction.
3
For reels that are cylindrical, therefore,
we recommend starting the winding on
the left side of the reel. (4.1) This leads
to a more regular, cleaner winding,
since the cable's stranding direction will
cause it to tend towards the left. If you
start the winding on the right, this can
lead to irregular winding / placement of
the cable on the reel. (4.2)
In rare cases, it may occur that there
is already a twist on the transport reel.
This can generally be noted by the fact
that the cable winding there is already
irregular and shows stress or twisting.
Here, we recommend entirely unreeling
the cable as shown (5), stretching it out,
and removing the twist.
4.1
4.2
After stretching and untwisting,
place the cable back onto the reel as
described in (4.1).
"Wave Motion"
5
67
Installation guidelines
Strain relief
A moving reel cable should never be
operated without sufficient tension relief. During winding, the strands should
be able to move slightly within the
cable in order to ensure compensation
of length around the neutral strands.
Correctly implemented tension relief
will significantly lengthen the service
life of the cable.
Conductix-Wampfler offers different
systems for effective tension relief.
Both central and end feeds should ideally use tension relief drums (whether
underground or above ground).
Here, it should particularly be ensured
that the tension relief drums comply
with the minimum bending radius Rmin
of the cable and that relief segments
Amin are provided. (see tables)
1
Cable
2
Entry funnel with tension relief
3
Tension relief drum
4
Two full windings
5
Cable clamp
6
Connection boxes
7
Connector cable
8
Drainage
4
Rmin
Another options for tension relief is in
the use of cable mesh grips, which
avoid point stresses on the strands in
their stranding bundles. The correct
cable mesh grip is selected according
68
2
Rmin
8
1
3
Amin
1
2
An optimum, force-fit installation of
tension relief is only ensured when at
least two full windings are in place on
the motorized cable reel and on the
tension relief drum!
2
5
6
7
to the cable diameter. A cable mesh grip
with an eye is the standard variant. (1)
For vertical applications with higher tension forces or if central feed is in use,
the use of cable mesh grips with two
3.1
3.2
5
eyes is recommended, since these can
support the forces better due to their
symmetrical arrangement. (2)
For impacts or extreme tension forces
(for example, spreader applications),
systems with tension relief springs (3.1)
or bundles of rubber ropes (3.2) are
used.
schematic diagrams!
Technical Exhibit | Cables for Reeling Systems
Minimum bending radii
Compliance with minimum bending
radii primarily has a positive effect on
the service life of the cable.
The table below lists the most important applications. The basis for the
calculation of the minimum bending
radius is the maximum outer diameter
of the cable.
Compliance with ambient temperatures
and stress relief is assumed.
Smallest permissible minimum bending radius Rmin
Cable types
Rated voltage V0/V
Maximum outer diameter of the cable or
maximum thickness of the flat cable (mm)
Reelable
Low-voltage cables
Reelable
high-voltage cables
≤ 0.6 kV/1 kV
> 0.6 kV/1 kV
Fiber optics
smallest
permissible
bending radius
≤8
8 – 12
12 – 20
> 20
5 x diameter
5 x diameter
5 x diameter
6 x diameter
12 x diameter
250 mm
3 x diameter
4 x diameter
5 x diameter
5 x diameter
12 x diameter
250 mm
15 x diameter
250 mm
20 x diameter
50 x diameter
For forced routing such as reel operation
For introduction into a central feed, for example
For forced routing such as reversing rollers
7.5 x diameter 7.5 x diameter 7.5 x diameter 7.5 x diameter
Minimum distance between reversals
For doubled or S-shaped reversal
20 x diameter
20 x diameter
20 x diameter
20 x diameter
69
Fiber optic cables
Fiber optic cables have
become essential for today's
telecommunications and data
transmission applications.
The reason for this is the ever more
rapidly increasing quantity of data and
associated transmission speeds, which
have now hit the limits of economical
feasibility with conventional copper
cables.
General features
• High transmission capacity
• High resistance to eavesdropping
• Low signal attenuation (resistance)
• Not sensitive to electromagnetic or high-frequency interferences
• No conducting connection (complete potential isolation) between the transmitter and
the receiver, so no potential problems (ground loop)
• No short circuits, so no risk in potentially explosive environments
• Low weight, lower space requirements (in comparison with copper)
125 µm
Structure of a fiber optic cable (1)
The glass fibers themselves are
manufactured from high-purity quartz
glass. The glass core (A) is surrounded
by a glass sheath (cladding (B)) and is
then enclosed in a plastic layer, the socalled primary coating (C). The glass
cladding is responsible for guidance
of the light waves. The plastic coating
provides the fibers with flexibility and
robustness. Without this coating, the
glass would break if bent.
62,5 µm
62.5/125
50 µm
B
50/125
C
9 µm
1
The fiber types used in our area are
multi-mode 50/125µ, 62,5/125µ and
single- or mono-mode E9/125µ. (3)
Multi-mode fibers with a gradient index
fiber have a core of 50 or 62.5µm,
which many modes (= light waves)
propagate. The index of refraction is
parabolic, that is, it falls off from the
center of the core to the mantle. This
equalizes the transmission times of the
modes. The light beams bend generally
outwards and then return to the middle
of the glass core.
70
Multi-mode fibers
A
Despite the differing path lengths, the
rays reach the other end of the optical
fiber at the same time. The attenuation
values are about 0.8dB (1300nm).
Single-mode fibers have a smaller core
of 9µm and are thus most difficult to
manufacture, lay, and splice. These
fibers only work with one mode, which
permits almost no modal dispersion
and a very small optical attenuation of
about 0.4dB (1300nm). This fiber optic
cable is suitable for high bandwidths
of over 1000GHz/km and distances of
well over 50km.
Single-mode fiber
9/125
2
50/125
9/125
Longitudinal section with light
dispersion
3
Technical Exhibit | Cables for Reeling Systems
Connectors
• The SC connector can be used for
multi-mode and monomode fibers.
Its advantage over the ST connector
is its push/pull technology, that
is, the connector automatically
interlocks when plugged in and
unlocks when pulled out (ST =
bayonet connection).
• ST: these are especially widespread
in local networks (LAN). This
connector is suitable for single-mode
and multi-mode glass fiber cables.
In fiber optic technology, there are a
wide variety of connector types used
around the world. The most frequently
used are the following types (4):
• The LC connector is a compact
"small form factor" (SFF) connector.
Other types are available upon
request.
4
End seals on cables for low and high
voltage protect against damage due
to elevated field strength at the point
of load (conducting insulation) as well
as penetration of moisture and dust.
They also provide a mechanical and
electrical connection between the slip
rings of the motorized reel and the
connector boxes or transformer station
provided on the site. (5)
5
End seals
1
2
For combined cables with fiber
optics, the fiber optic element is led
out separately and provided with the
corresponding connector types (4) and
a protective sleeve. Cable seeling ends
can be preconfigured, mounted, and
connected to the motorized cable reel
upon delivery, or delivered separately
on a transport drum.
3
4
1 Cast body
2 Protective sleeve
3 Shrink sleeve
4 Cable
5 Conductor connection lengths
5
71
Conductix-Wampfler Customized Cable Service
Customized Service
Expertise
The breadth and depth of ConductixWampfler´s service is geared to the
requirements and desires of our
customers. The service varies from
consulting and project planning
to long-term service contracts for
complete systems for energy and data
transfer.
Project planning
- Selection of suitable cables
considering the installation and
environmental requirements
- Calculation of our cables´ ampacity
for the respective application on
request
- Complete selection of cables
compatible with the specific system
for energy and data transfer: correct
cable lengths, physical dimensions,
bending radii and tensile loads
Pre-assembly
- Assembly of cables onto spring and
motorized cable reels
- Shipment of complete assembly
with cables pre-confectioned and
connected to the slip rings
- Pre-confectioned cables with
sealing ends for safe „plug&play“
to a connection box on site (copper
conductors and/or fiber optics)
Final assembly
- Complete installation as well as startup operation carried out by trained
and qualified personnel
- Acceptance together with the
customer
- On site instruction and training
Inspection & Servicing
- Regular inspections of the facility
coupled with expert service, increase
the availability and reliability of every
system
73
Questionnaire | Specification Data
Cables
Technical datas
On which energy transmission system is the cable used?
Cable 1
Festoon System
Cable 2
Reel
Cable 3
Energy Guiding Chain
Cable 4
Cable 5
Cable Designation
Number of cores
Cross section [mm 2 ]
Length [m/ piece]
Piece
Cable type
flat
round
Sheath Material
rubber
PVC
PUR
others
Earth conductor
yes
no
Screen
yes
no
Is a combined solution preferred?
if yes:
yes
no
Power + Control
Power + Control + Data (FO)
Power + Data (FO)
Application Data
[m/min]
• Travel speed:
• Acceleration:
[m/s2]
• Max. perm. operating temperature of the conductor:
[°C]
• Ambient temperature:
[°C]
in operation: from
[°C] to
[°C]
static: from
[°C] to
[°C]
• Other special conditions concerning the installation [e.g. cable guide]:
• Inrush current / max. power:
/
• Rated voltage: UO / U:
/
• Bending radius:
• Tensile load:
• Installation:
Horizontal
Vertical
Connecting to:
[kVA] / 100% DC
[kV]
[mm]
[N]
Fixed installation
Data transfer I Screen I FO
Profi Bus
CAN-Bus
• Screen specification:
FO, fiber type:
Industrial - Ethernet
Overall screen
Pairs
50/125µ
62,5/125µ
Others
Individual
E9/125µ
What data has to be transferred?:
Required data transfer rate:
Number of fibers:
6
12
[MBit/s]
18
24
Operating Conditions
Indoors
• Site:
• Degree of pollution:
• Aggressive media:
Outdoors
Port
Tropics
Subtropics
Little
Medium
Strong
Yes
No
Type:
Concentration:
• Ambient Temperature: min.
[°C]
• Humidity:
[%]
• Perm. wind speed during crane operation:
Page 1 of 2
FB0130-0001c-E
max.
[°C]
• Special chemical influences, e.g.
Phosphates
Sulphur
Urea
• Other influences, e.g.
Heavy pollution
Type of pollution:
Humidity
if yes, which type?
Very hot:
Wetness
Dust
Corrosive
Not corrosive
°C
Very cold:
°C
[m/s]
Conductix-Wampfler AG I Rheinstrasse 27+33 I D-79576 Weil am Rhein
Hotline: Phone +49 (0) 7621 662-222 I Fax +49 (0) 7621 662-144 I [email protected] I www.conductix.com
Conductix-Wampfler the complete program
Your Applications – our Solutions
Cables from Conductix-Wampfler represent only one of the many solutions made possible by the broad spectrum of ConductixWampfler components for the transport of energy, data and fluid media. The solutions we deliver for your applications are based on
your specific requirements. In many cases, a combination of several different Conductix-Wampfler systems can prove advantageous.
You can count on all of Conductix-Wampfler’s Business Units for hands-on engineering support - coupled with the perfect solution to
meet your energy management and control needs.
Cable Reels
Motorized reels and spring reels by
Conductix-Wampfler hold their own
wherever energy, data and media
have to cover the most diverse
distances within a short amount of
time - in all directions, fast and safe.
Festoon Systems
It‘s hard to imagine ConductixWampfler cable trolleys not being
used in virtually every industrial
application. They‘re reliable and
robust and available in an enormous
variety of dimensions and designs.
Conductor Rails
Whether they‘re enclosed conductor
rails or expandable single-pole
systems, the proven conductor rails
by Conductix-Wampfler reliably move
people and material.
Non-insulated Conductor Rails
Extremely robust, non-insulated
conductor rails with copper heads or
stainless steel surfaces provide the
ideal basis for rough applications, for
example in steel mills or shipyards.
Energy Guiding Chains
The “Jack of all trades“ when it comes
to transferring energy, data, air and fluid
hoses. With their wide range, these
energy guiding chains are the ideal
solution for many industrial applications.
Slip Ring Assemblies
Whenever things are really “moving
in circles“, the proven slip ring
assemblies by Conductix-Wampfler
ensure the flawless transfer of energy
and data. Here, everything revolves
around flexibility and reliability!
Inductive Power Transfer IPT®
The no-contact system for transferring
energy and data. For all tasks that
depend on high speeds and absolute
resistance to wear.
Reels, Retractors and Balancers
Whether for hoses or cables, as
classical reels or high-precision
positioning aids for tools, our range
of reels and spring balancers take the
load off your shoulders.
Jib Booms
Complete with tool transporters, reels,
or an entire media supply system here, safety and flexibility are key to
the completion of difficult tasks.
Conveyor Systems
Whether manual, semiautomatic
or with Power & Free – flexibility
is achieved with full customization
concerning layout and location.
KAT0130-0004r-E
© Conductix-Wampfler | 2014 | subject to technical modifications without prior notice
www.conductix.com
Conductix-Wampfler
has just one critical mission:
To provide you with energy and
data transmission systems that
will keep your operations up
and running 24/7/365.
To contact your nearest sales
office, please refer to:
www.conductix.com/
contact-search

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