ABB industrial drives ACS880, multidrive modules Catalog

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Low voltage AC drives
ABB industrial drives
ACS880, multidrive modules
0.75 to 4250 hp (0.55 to 3200 kW)
Catalog
What does all-compatible mean for you?
Being all-compatible means that drive choice should add value to your
business. Drives should meet the unique demands of your processes,
help you save energy and reduce operating costs. Also, all-compatible
means that our drives are easy to select, use and maintain. These are the
cornerstones making our industrial drive series the all-compatible choice.
Contents
3
The all-compatible ACS880 series drives
4
Simplifying your world without limiting your possibilities
5
Drive modules, ACS880
6
Human all-compatible
7
Process all-compatible
8
Environment all-compatible
9
Business all-compatible
10
How to select a drive
11
Technical data
12
High power single drive module packages, ACS880-04
13
Ratings, types and voltages - ACS880-04
14
Multidrive modules, ACS880-X04
16
Ratings, types and voltages - 500 V
Inverter modules (INU), ACS880-104, IGBT supply units (ISU), ACS880-204, Diode supply modules (DSU), ACS880-304
18
Ratings, types and voltages - 690 V
Inverter modules (INU), ACS880-104, IGBT supply units (ISU), ACS880-204, Diode supply modules (DSU), ACS880-304
20
Standard interface and extensions for comprehensive connectivity
21
Standard software for scalable control and functionality
22
Intuitive human-machine interface
23
PC tool for easy startup and maintenance
24
Integrated safety simplifies configuration
25
Drive application programming with CODESYS
26
Flexible connectivity to automation networks
27
Input/output extension modules for increased connectivity
27
Speed feedback interfaces for precise process control
27
I/O option extension adapter
27
DDCS communication option modules
28
EMC – electromagnetic compatibility
28
Brake options, ACS880-604
30
du/dt filters
31
Dimensioning tool for selecting the optimal drive
32
Summary of features and options
34
Expertise at every stage of the value chain
35
Secure uptime throughout the drive life cycle
2 ABB industrial drives ACS88 multidrive modules | Catalog
The all-compatible
ACS880 series drives
The ACS880 series drives are part of ABB’s allcompatible drives portfolio. Compatible with virtually
all types of processes, automation systems, users and
business requirements they are designed to tackle any
motor-driven application, in any industry, whatever the
power range. The innovation behind all-compatibility is
our new drives architecture that simplifies operation,
optimizes energy efficiency and helps maximize
process output. The ACS880 series consists of single
drives, multidrives and drive modules.
Catalog | ABB industrial drives ACS880 multidrive modules 3
Simplifying your world
without limiting your possibilities
Drive application programming
Customizable to meet the precise
application needs using CODESYS
programming. The drive is also
easy to integrate with other ABB
components such as PLC and HMI.
Wide range of safety features
Safe torque off is built-in as standard.
An optional safety functions module
provides extended safety functions,
simplifying the configuration
and reducing installation space.
Direct torque control (DTC)
ABB’s signature motor
control technology provides
precise speed and torque
control for all applications and
virtually any type of AC motor.
Application control programs
A range of ready-made programs to
optimize application productivity and
usabiltiy.
Removable memory unit
Stores all the software and
parameter configurations in
an easily replaceable and
simple-to-install module.
Energy efficiency
The drive provides features
such as an energy optimizer
and energy efficiency
information that help you
monitor and save energy
used in the processes.
Drive-to-drive link
Allows fast communication between
drives including master-follower
configurations without any additional
hardware.
4 ABB industrial drives ACS88 multidrive modules | Catalog
Drive modules, ACS880
The all-compatible drives are designed to provide customers
across industries and applications with unprecedented levels
of compatibility and flexibility. The ACS880 drive modules are
customized to meet the precise needs of industries such as
metals, oil and gas, mining, marine, material handling, pulp and
paper. They control a wide range of applications such as cranes,
conveyors, pumps and fans.
Intuitive human-machine
interface
Intuitive, high-contrast
and high-resolution display
enabling easy navigation in
multiple languages.
Startup and
maintenance tool
PC tool for drive startup,
configuration and daily
use and process tuning.
PC tool is connected to the
drive via Ethernet or USB
interface.
Communication with all
major automation networks
Fieldbus adapters enable
connectivity with all major
automation networks.
Extended connectivity
In addition to the standard
interfaces, the drive has
three built-in slots for
additional input/output
extension modules and
speed feedback interfaces.
Flexible product
configurations
Drives are built to order with a
wide range of options such as
braking options and different
enclosure variants.
Catalog | ABB industrial drives ACS880 multidrive modules 5
Human all-compatible
The new drives share easy-to-use interfaces saving
you time during drive commissioning and maintenance.
When you have learned it once, you can use it with all
the drives in our all-compatible drives portfolio.
The new control panel supports over 20 languages.
The new PC tool provides extensive drive monitoring
capabilities and quick access to the drive settings.
Integrated and certified safety features provide safety
for machine operators.
6 ABB industrial drives ACS88 multidrive modules | Catalog
Process all-compatible
The drives are compatible with all kinds of processes.
They control virtually any type of AC motor, provide
extensive input/output connectivity and support all
major fieldbus protocols. The drives cover a wide
voltage and power range. Control performance
is scalable from basic to demanding applications
delivered by direct torque control (DTC). The flexibility
and scalability of the drives enable one drive platform
to control virtually any application or process, making
your drive selection easy.
Catalog | ABB industrial drives ACS880 multidrive modules 7
Environment all-compatible
There is an increased demand for reducing industries’
impact on the environment. Our drives can help
you reduce energy consumption in a wide range of
applications. The new drives have an energy optimizer
feature that ensures maximum torque per ampere,
reducing energy drawn from the supply. The built-in
energy efficiency calculators help you to analyze and
optimize processes. We can help you to investigate
the energy saving potential of selected applications
with our six-step energy appraisal. Our services
expand through the life cycle of the drive and help
you maintain energy efficiency from installation and
commissioning to drive replacement.
8 ABB industrial drives ACS88 multidrive modules | Catalog
Business all-compatible
The new all-compatible drives are not just equipment
but part of your business strategy. Providing better
control over your processes, the new drives equal
lower energy consumption, improved productivity,
flexibility and ease of use. In addition to drives we
offer a wide range of products and services to support
your business. With offices in over 90 countries and
a global technical partner network, we are in a good
position to offer technical advice and local support,
worldwide.
Catalog | ABB industrial drives ACS880 multidrive modules 9
How to select a drive
Many of the features for the ACS880 drive modules are built-in
as standard, making selection easy. A wide range of options
are available to optimize the drive for different requirements.
To choose the right drive for your application, please refer to
the rating tables or use ABB’s DriveSize dimensioning tool. The
selected drive has a unique type designation, which identifies
10 ABB industrial drives ACS88 multidrive modules | Catalog
the drive by construction, power and voltage range. The options
are added to the type designation with a “plus” code. Build
up your own ordering code using the type designation key or
contact your local ABB drives sales office and let them know
your needs/requirements.
Technical data
Type designation:
ACS880
–
04
–
XXXX
–
X
+
XXXX
X04
Product series
Types and construction
Ratings
Voltages
Options
Mains connection
Voltage and
power range
Environmental limits
3-phase, UN3 = 380 to 415 V, +10/-15% (-04)
3-phase, U N5 = 380 to 500 V, +10/-15% (-04)
3-phase, U N7 = 525 to 690 V, +10/-15% (-04)
3-phase, U N3 = 380 to 415 V, ± 10% (-x04, -04
3-phase, U N5 = 380 to 500 V, ± 10% (-x04, -04
3-phase, U N7 = 525 to 690 V, ± 10% (-x04, -04
0.55 to 3200 kW
IGBT supply unit (ISU) 5.5 to 6131 kVA
Diode supply unit (DSU) 55 to 5445 kVA
Frequency
50/60 Hz ±5%
Power factor
IGBT supply unit (ISU):
cosϕ1 = 1 (fundamental)
cosϕ = 0.99 (total)
Diode supply unit (DSU):
cosϕ1 = 0.98 (fundamental)
cosϕ = 0.93 to 0.95 (total)
Efficiency
(at nominal power)
4)
)
)
4)
)
4)
Ambient
temperature
Transport
-40 to +158 °F (-40 to +70 °C)
Storage
-40 to +158 °F (-40 to +70 °C)
Operation (air-cooled) 5 to +104 °F (-15 to +40 °C) as standard (-04)
32 to +104 °F (0 to +40 °C) as standard (-x04, -04 4) )
104 to +131 °F (40 to +55 °C) with derating of
1%/1.8 °F (1%/1 °C) (-04 5) )
104 to +122 °F (40 to +50 °C) with derating of
1%/1.8 °F (1%/1 °C) (-x04, -04 4) )
Cooling method
Air-cooled
98% with DSU
97% with ISU
Motor connection
Dry clean air
Altitude
0 to 3,300 ft
(0 to 1,000 m)
3,300 to 13,333 ft
(1,000 to 4,000 m)
Without derating
Relative humidity
5 to 95%, no condensation allowed
With derating ~ 1%/330 ft (1%/100 m)
Degree of protection
IP00 (open chasis)
(-04 4), -x04)
Voltage
3-phase output voltage 0 to UN3 /UN5 /UN7
Frequency
0 to ± 500 Hz
Motor control
Direct torque control (DTC)
Contamination levels No conductive dust allowed
Torque control:
Open loop
Closed loop
Torque step rise time:
<5 ms with nominal torque
<5 ms with nominal torque
Non-linearity:
± 4% with nominal torque
± 3% with nominal torque
Storage
IEC 60721-3-1, Class 1C2 (chemical gases),
Class 1S2 (solid particles)
Transportation
IEC 60721-3-2, Class 2C2 or 3C2 (chemical gases),
Class 2S2 (solid particles without air inlet filters)
Operation
IEC 60721-3-3, Class 3C2 (chemical gases),
Class 3S2 (solid particles)
Static accuracy:
10% of motor slip
0.01% of nominal speed
Dynamic accuracy:
0.3 to 0.4% seconds with 100% torque step
0.1 to 0.2% seconds with 100% torque step
Functional safety
Standard
Open loop
Closed loop
Speed control:
Open loop
Closed loop
Open loop
Closed loop
Paint color
1) 5)
Product compliance
-
CE
Low Voltage Directive 2006/95/EC
Machinery Directive 2006/42/EC
EMC Directive 2004/108/EC
Quality assurance system ISO 9001 and Environmental system ISO 14001
RoHS
UL 3), cUL UL508C 3) and CSA C22.2 NO.14-10 3) 8), EAC/GOST R 6),
C-Tick
- Functional safety: STO TÜV Nord certificate 2)
EMC according to EN 61800-3 (2004)
nd
4)
2 environment category C3 included as standard (-x04, -04 )
2nd environment category C3 included as option (-04)
2 nd environment category C4 included as standard
Internal safety
option (FSO-12)
RAL 9017, RAL 9002
Safe torque off (STO according EN/IEC 61800-5-2)
IEC 61508 ed2: SIL 3, IEC 61511: SIL 3,
EN/IEC 62061: SIL CL 3, EN ISO 13849-1: PL e
Safe stop 1 (SS1), safely-limited speed (SLS), safe
stop emergency (SSE), safe brake control, (SBC)
and safe maximum speed (SMS)
EN/IEC 61800-5-2, IEC 61508 ed2: SIL 3,
IEC 61511: SIL 3,
EN/IEC 62061: SIL CL 3, EN ISO 13849-1: PL e
TÜV Nord certified 7)
C = Chemically active substances
S = Mechanically active substances
1)
For higher operational output frequencies please contact your local ABB office
2)
Please check availably per drive type
3)
-04 (690 V) pending
4)
Single drive module packages
5)
Operation above 150 Hz might require type specific derating, please contact your
6)
EAC will replace GOST R
7)
Pending
8)
CSA pending UL Type 12
local ABB office
Catalog | ABB industrial drives ACS880 multidrive modules 11
High power single drive module packages, ACS880-04
n×DxT supply units and n×R8i inverter units
The ACS880-04 high power single drives module packages
include the parallel connected R8i inverter module and D8T half
controlled diode bridge with thyristor charging. The power range
is from 630 to 2200 kW, and the voltage range is from 380 to
690 V.
These compact multidrive modules come as bookshelf variants.
They have been optimized for assembly into customer’s own
cabinets. Installing and transporting them is easy, as they come
equipped with wheels. Connecting the modules to the motor
cables inside the cabinet is quick as the modules come with
quick connectors as standard. The modules can also be quickly
pulled out from a cabinet without any need for disconnecting
the motor cables. This is done simply by disconnecting a
couple of bolts. The R8i inverter module comes equipped with a
removable fan pedestal, which makes motor cabling easy.
The control unit and the input/output connections can be
located in the most optimal part inside the cabinet. The circuit
boards in the modules are in a sealed compartment, keeping
them clean and cool during operation. The cooling fans in the
module are speed controlled, helping to lower the noise level of
the module and making it more energy efficient. The fans also
make the temperature for the semiconductors more stable.
ACS880-04 single drive module package with 1×D8T and 2×R8i
12 ABB industrial drives ACS88 multidrive modules | Catalog
Main features include
− Optimized design for easy cabinet assembly (comes with
wheels)
− Compact bookshelf design
− Easy access to power terminals
− Side-by-side mounting
− Direct torque control (DTC) as standard, for high precision
motor control
− Long lifetime cooling fan and capacitors
− Built-in redundancy with parallel connected modules
− Extensive, programmable inputs/output with galvanically
isolated inputs
− Integrated safety including safe torque off (STO) as standard
with the optional safety functions module, FSO-12
(TÜV Nord certified)
− Supports various motor types including synchronous
reluctance motors
− Removable memory unit for easy maintenance
− Drive composer PC tool for commissioning and configuration
− Control unit BCU-X2 is used with all parallel connected
modules, such as n×R8i and DxT. It has three option slots,
and a slot for DDCS optical communication
− The control unit can be installed in different parts of the
cabinet, and it supports a wide range of fieldbuses, feedback
devices and input/output options
− Coated boards come as standard
− Speed controlled cooling fans
− Large power terminals allowing the use of a wide range of
cable sizes
− Complete cabinet design with Rittal TS8 cabinets
Ratings, types and voltages
ACS880-04
U N = 500 V (range 380 to 500 V). The power ratings are valid at nominal voltage 500 V (950 to 1700 hp (710 to 1300 kW)).
Light-overload use
Heavy-duty use
PLd
I Ld
A
IHd
Noise
level
Heat
dissipation
Air flow
Type designation
Frame size
P Hd
hp
kW
A
hp
kW
dB(A)
kW
cfm
6-pulse
1027
1267
1517
1901
950
1200
1300
1700
710
900
1000
1300
800
987
1182
1481
750
950
1050
1300
560
710
800
1000
73
74
74
75
19500
22500
28500
44500
3900
5200
5200
6500
ACS880-04-1070A-5
ACS880-04-1320A-5
ACS880-04-1580A-5
ACS880-04-1980A-5
D8T+2×R8i
2×D8T+2×R8i
2×D8T+2×R8i
2×D8T+3×R8i
12-pulse
950
1267
1517
1901
800
1200
1300
1700
630
900
1000
1300
741
987
1182
1481
650
950
1050
1300
500
710
800
1000
73
74
74
75
20900
24400
29800
46400
5720
5720
5720
7150
ACS880-04-0990A-5+A004
ACS880-04-1320A-5+A004
ACS880-04-1580A-5+A004
ACS880-04-1980A-5+A004
2×D7T+2×R8i
2×D8T+2×R8i
2×D8T+2×R8i
2×D8T+3×R8i
UN = 690 V (range 525 to 690 V). The power ratings are valid at nominal voltage 690 V (950 to 2650 hp (710 to 2000 kW)).
Light-overload use
Heavy-duty use
PLd
I Ld
A
IHd
Noise
level
Heat
dissipation
Air flow
Type designation
Frame size
P Hd
hp
kW
A
hp
kW
dB(A)
kW
cfm
6-pulse
768
1114
1584
2208
950
1450
2000
2650
710
1100
1500
2000
598
868
1234
1720
750
1050
1600
2100
560
800
1200
1600
73
74
75
76
14500
30500
35500
58500
3900
5200
6500
9100
ACS880-04-0800A-7
ACS880-04-1160A-7
ACS880-04-1650A-7
ACS880-04-2300A-7
D8T+2×R8i
2×D8T+2×R8i
2×D8T+3×R8i
3×D8T+4×R8i
12-pulse
768
1114
1584
2208
950
1450
2000
2650
710
1100
1500
2000
598
868
1234
1720
750
1050
1600
2100
560
800
1200
1600
73
74
75
77
18500
31800
36500
61900
5720
5720
7150
11440
ACS880-04-0800A-7+A004
ACS880-04-1160A-7+A004
ACS880-04-1650A-7+A004
ACS880-04-2300A-7+A004
2×D7T+2×R8i
2×D8T+2×R8i
2×D8T+3×R8i
4×D8T+4×R8i
Dimensions
Frame
Height
Width
Depth
Weight
size
(in)
(mm)
(in)
(mm)
(in)
(mm)
(lbs)
(kg)
R8i
D7T
D8T
55.00
41.50
55.00
1397
1054
1397
9.45
6.69
9.45
240
170
240
22.95
16.42
22.95
583
417
583
275
176
374
125
80
170
Light-overload use
I Ld Continuous current allowizng 110% ILd for 1 min/5 min at 104 °F (40 °C).
P Ld
Typical motor power in light-overload use.
Heavy-duty use
IHd
PHd
Continuous current allowing 150% IHd for 1 min/5 min at 104 °F (40 °C).
Typical motor power in heavy-duty use.
The ratings apply at 104 °F (40 °C) ambient temperature. At higher temperatures
(up to 122 °F (50 °C 3) ) the derating is 1%/1.8 °F (1%/1 °C).
1)
Continuous current allowing 140% IHd for 1 min/5 min at 104 °F (40 °C).
Without pedestal (+0H354) and without IP20 shrouds and full-size terminals
(+0B051+0H371) height is 179 mm less and width 45 mm less. More information
from HW manual.
3)
ACS880-04 high power single drive package.
2)
Catalog | ABB industrial drives ACS880 multidrive modules 13
Multidrive modules, ACS880-X04
Our ACS880 multidrive modules are designed to be built into
a customers’ own cabinet by machine builders and system
integrators. The power of the inverter modules is available
up to 3200 kW. The diode supply unit (DSU) is available up
to 5445 kVA, and has a supply voltage of 380 to 690 V. The
IGBT supply module (ISU) is available up to 630 kVA, and has
a supply voltage of 380 to 500 V. Multidrive modules are used
for building multidrive configurations. The modules are used in
industries such as metals, oil and gas, mining, marine, offshore,
material handling machines, pulp and paper, automotive, food
and beverage, cement, power, water and wastewater. They
control a wide range of applications such as cranes, profile
and flat rolling, conveyors, winches, test benches, processing
lines, paper machines, pumps and fans. The multidrive modules
are built using ABB’s common drives architecture and come in
several frame sizes.
Rectifiers, inverters, brake options, filters, inputs and outputs
options, communication option, documentation and everything
else required for a complete drive is available. The drive can
control motors in either open loop or closed loop through its
high precision motor control platform, direct torque control
(DTC). Built-in safety features reduce the need for external
safety components.
Main features include
− Compact design for easy cabinet assembly and maintenance
− Diode bridge that is highly reliable with high power density
− IGBT supply modules for regenerative drive systems
− Integrated safety including safe torque off (STO) as standard
with several safety functions as options
− Drive composer PC tool for commissioning and configuration
− Intuitive control panel with USB connection
− Primary control program - common software used throughout
the ACS880 drive series
− Control unit ZCU for inverter modules (frame sizes R1i to R7i
and diode supply modules D×D) comes with three option
slots for extension option modules
− IGBT supply modules (frame size R8i), inverter modules
(n×R8i) and diode supply modules (D×T) uses the BCU
control unit that comes with integrated branching unit,
power stage link data logger with detachable memory card,
embedded Ethernet and three option slots with an additional
slot for DDCS communication option
14 ABB industrial drives ACS88 multidrive modules | Catalog
− Supports various motor types including synchronous
reluctance motors
− Removable memory unit for easy maintenance
− Coated boards as standard
− Braking options
− Cabinet accessory kits
− Optional installation frames for mounting multidrive modules
− Detailed documentation for cabinet assembly
Cabinet assembly accessories simplify installation and connection
Installation of multidrive modules into cabinets is simplified
with the use of mechanical and electrical accessories. These
accessories are available giving full design to install the modules
into Rittal TS8 cabinets. In addition, a generic kit offers great
help to install the modules into any other cabinet types that are
available. Alternatively, ABB authorized and registered machine
builders, system integrators and panel builders can manufacture
their own accessory kits by accessing the online engineering
support website which features detailed kit drawings. Cabinet
assembly accessories help shorten engineering and assembly
time as well as reduce the risk of errors.
Using our cabinet assembly accessories and part drawings
enables easy and efficient installation, making sourcing the
mechanical components more flexible. Other benefits that
reduce time required for mechanical engineering include
dimensional and assembly drawings with accessories drawings
available as 3D models, EPLAN electric P8 macros, module
circuit diagrams and installation example videos and animations
for cabinets. Training material for cabinet assembly of drives is
also available.
Multidrive modules, ACS880-X04
The modules have a side-by-side mounting on the assembly
plate situated in the cabinet, making module installation faster
and easier. Modules with bigger frame sizes are equipped with
wheels so they can easily be moved in or out of the cabinet for
maintenance purposes. This concept also allows pre-installation
of the power cables inside the empty cabinet. Besides the
compact design, the new ACS880 inverter and rectifier units
include an extensive selection of options.
The multidrive construction simplifies the total installation and
provides many advantages such as:
Inverter
Rectifier
Frame sizes R1i to R8i
Frame sizes D6D to D8D and D8T
The other one is a diode supply unit (D7T and D8T) for power
range 340 to 5445 kVA, built with 1 to 6 parallel modules. This
diode supply module has thyristor charging, BCU control unit
and 6-pulse and 12-pulse versions available.
Inverter
Inverter
−
−
−
−
−
Savings in cabling, installation and maintenance costs
Space savings
Reduced component count and increased reliability
Reduced line currents and simpler braking arrangements
Energy circulation over the common DC busbar, which can
be used for motor-to-motor braking without the need for a
braking chopper or regenerative supply unit
− Optimized and simple cabinet
IGBT supply modules (ISU)
IGBT supply modules are used in regenerative drives to
convert three-phase AC voltage to DC voltage. The modules
are available from R1i to R4i, R6i and n×R8i frame size with
LCL line filter in a power range from 5.5 to 6131 kVA. In power
control it gives the same firm but gentle performance as direct
torque control (DTC) gives in motor control. The IGBT module is
hardware compatible with drive modules and it can operate in
both motoring and generating modes.
The DC voltage is constant and the line current is sinusoidal.
The control also provides a near unity power factor. The module
can also boost DC voltages eg, when line voltage is low.
Harmonic content remains extremely low due to DTC control
and LCL line filtering.
Inverter modules (INU)
Inverter modules come in 8 different frame sizes. Frame sizes
R1i to n×R8i start from 1.5 to 3200 kW. The voltage ranges
from 380 to 690 V. Inverter units have built-in capacitors
for smoothing the voltage of the DC busbars. The electrical
connection to the common DC busbar is fuse protected. An
optional switch can be selected to disconnect the whole drive
unit. Each inverter unit comes with safe torque off (STO) as
standard and has a control unit (ZCU/BCU) which has slots to
place different option adapters, such as input/output extension
modules, speed feedback modules and fieldbus adapter
modules.
Diode supply modules (DSU)
A diode supply unit is used in non-regenerative drive systems to
convert three-phase AC voltage to DC voltage. Multidrives have
two different diode supply unit types. One of these is a diode
supply unit (D6D to D8D) for power range 60 to 850 kVA
that has no charging circuit. The charging is built into the
drive units (R1i to R4i and R6i to R7i). This diode supply unit is
controlled by the ZCU control unit.
Frame size R8i and LCL line filter
Brake unit
Brake unit handles the energy generated by decelerating motors
such as emergency stopping. During resistor braking, whenever
the voltage in the intermediate circuit of a drive exceeds a certain
limit, a braking chopper connects the circuit to a braking resistor.
Catalog | ABB industrial drives ACS880 multidrive modules 15
Ratings, types and voltages
Inverter modules
Inverter modules (INU), ACS880-104
U N = 500 V (range 380 to 500 V). The power ratings are valid at nominal voltage 500 V (1.5 to 3750 hp (1.5 to 2800 kW)).
Light-overload use
Heavy-duty use
P Ld
I Ld
IHd
Noise level
Heat
dissipation
Air flow
Type designation
Frame
size
ACS880-104-003A6-5
ACS880-104-004A8-5
ACS880-104-006A0-5
ACS880-104-008A0-5
ACS880-104-0011A-5
ACS880-104-0014A-5
ACS880-104-0018A-5
ACS880-104-0025A-5
ACS880-104-0030A-5
ACS880-104-0035A-5
ACS880-104-0050A-5
ACS880-104-0061A-5
ACS880-104-0078A-5
ACS880-104-0094A-5
ACS880-104-0110A-5
ACS880-104-0140A-5
ACS880-104-0170A-5
ACS880-104-0200A-5
ACS880-104-0240A-5
ACS880-104-0300A-5
ACS880-104-0340A-5
ACS880-104-0440A-5
ACS880-104-0590A-5
ACS880-104-0740A-5
ACS880-104-0810A-5
ACS880-104-1150A-5
ACS880-104-1450A-5
ACS880-104-1580A-5
ACS880-104-2150A-5
ACS880-104-2350A-5
ACS880-104-3110A-5
ACS880-104-3860A-5
ACS880-104-4610A-5
R1i
R1i
R1i
R1i
R2i
R2i
R2i
R3i
R3i
R3i
R3i
R4i
R4i
R4i
R6i
R6i
R6i
R6i
R6i
R7i
R7i
R8i
R8i
R8i
R8i
2×R8i
2×R8i
2×R8i
3×R8i
3×R8i
4×R8i
5×R8i
6×R8i
PHd
A
hp
kW
A
hp
kW
dB(A)
kW
cfm
3.4
4.5
5.5
7.6
9.7
13
16.8
23
28
32
46
57
74
90
108
131
158
189
230
290
326
422
566
710
778
1104
1392
1517
2064
2256
2986
3706
4426
1.5
2
3
5
5
7.5
10
15
20
20
30
40
50
60
75
100
125
150
200
250
250
300
475
600
650
950
1200
1300
1850
2000
2650
3200
3750
1.5
2.2
3
4
5.5
7.5
7.5
11
15
18.5
30
37
45
55
75
90
110
132
160
200
250
250
355
450
500
710
900
1000
1400
1500
2000
2400
2800
3
4
5
6
9
11
14
19
24
29
44
52
69
75
85
102
123
147
180
226
254
329
441
554
606
860
1085
1182
1608
1758
2326
2887
3448
1.5
2
3
3
5
7.5
10
10
15
20
30
40
50
50
60
75
100
125
150
200
200
250
300
475
500
750
950
1050
1450
1600
2100
2650
3200
1.5
2.2
2.2
3
4
5.5
7.5
11
15
18.5
30
30
45
45
55
55
75
90
110
132
160
200
250
355
400
560
710
800
1100
1200
1600
2000
2400
47
47
47
47
39
39
39
63
63
63
71
70
70
70
71
71
71
71
71
72
72
72
72
72
72
74
74
74
76
76
76
77
78
0.06
0.07
0.08
0.09
0.13
0.15
0.18
0.23
0.28
0.32
0.48
0.55
0.65
0.8
1
1.2
1.5
1.8
2.2
2.7
3.2
4.7
6.3
8.1
9.3
12
16
18
24
27
36
44
53
14
14
14
14
28
28
28
84
84
84
118
171
171
171
318
318
318
318
318
600
600
1300
1300
1300
1300
2600
2600
2600
3900
3900
5200
6500
7800
NOTE: HP ratings are based on 2 or 4 pole motors and NEMA MG-1 Table 12-11 motor full load efficiencies of EPAct Efficient Electric Motors
Dimensions
Frame
Height
Width
Depth
Weight
size
(in)
(mm)
(in)
(mm)
(in)
(mm)
(lbs)
(kg)
R1i
R2i
R3i
R4i
R6i
R7i
R8i
14.33
14.96
18.39
18.39
35.04
35.04
55.00
364
380
467
467
890
890
1397
3.54
3.94
6.61
8.78
6.69
6.69
9.45
90
100
168
223
170
170
240
9.21
12.28
12.32
15.04
17.95
17.95
22.95
234
312
313
382
456
456
583
8.8
13.2
24.2
39.6
85.8
83.6
275
4
6
11
18
39
38
125
16 ABB industrial drives ACS88 multidrive modules | Catalog
Light-overload use
Continuous current allowing 110% ILd for 1 min/5 min at 104 °F (40 °C).
ILd
P Ld
Typical motor power in light-overload use.
Heavy-duty use
IHd
PHd
Continuous current allowing 150% IHd for 1 min/5 min at 104 °F (40 °C).
Typical motor power in heavy-duty use.
The ratings apply at 104 °F (40 °C) ambient temperature. At higher temperatures 122 °F
(50 °C) the derating is 1%/1.8 °F (1%/1 °C).
Ratings, types and voltages
Supply units
IGBT supply modules (ISU), ACS880-204
UN = 500 V (range 380 to 500 V). The power ratings are valid at nominal voltage 500 V.
Nominal ratings
No-overload use
IN
A (DC)
8
18
35
50
93
255
480
644
884
1255
1724
2564
3394
5031
PN
kW (DC)
6
13
25
35
66
180
340
455
625
887
1219
1813
2400
3557
IN
A (AC)
6.6
15
29
41
77
210
396
531
729
1035
1422
2115
2799
4149
Light-overload
use
ILd
A (DC)
7.7
17
34
48
90
244
461
618
849
1205
1655
2462
3258
4829
P Ld
kW (DC)
5.4
12.3
23.9
33.7
63.4
173
326
437
600
852
1170
1741
2304
3415
Heavy-duty
use
IHd
A (DC)
6
14
26
37
70
190
359
482
661
939
1290
1918
2539
3763
P Hd
kW (DC)
4.2
9.6
18.6
26.3
49.4
135
254
341
468
664
912
1356
1795
2661
Noise
level
Heat
dissipation
Air
flow
dB(A)
47
39
63
71
70
72
72
72
72
74
74
76
76
78
kW
0.22
0.5
0.97
1.39
2.58
4.2
9.2
11.5
16.7
20.8
29.4
43.9
58.5
87.6
cfm
24
48
63
200
290
1150
1300
1300
1300
2600
2600
3900
5200
7800
Type designation
Frame size
ACS880-204-006A6-5
ACS880-204-0015A-5
ACS880-204-0029A-5
ACS880-204-0041A-5
ACS880-204-0077A-5
ACS880-204-0210A-5
ACS880-204-0400A-5
ACS880-204-0530A-5
ACS880-204-0730A-5
ACS880-204-1040A-5
ACS880-204-1420A-5
ACS880-204-2120A-5
ACS880-204-2800A-5
ACS880-204-4150A-5
R1i+WFU-01
R2i+WFU-02
R3i+WFU-11
R3i+WFU-21
R4i+WFU-22
R6i+ALCL-05-5
R8i+BLCL-13-5
R8i+BLCL-13-5
R8i+BLCL-15-5
2×R8i+BLCL-24-5
2×R8i+BLCL-25-5
3×R8i+2×BLCL-24-5
4×R8i+2×BLCL-25-5
6×R8i+3×BLCL-25-5
Diode supply modules (DSU), ACS880-304
U N = 500 V (range 380 to 500 V). The power ratings are valid at nominal voltage 500 V (69 to 4735 kVA).
Nominal ratings
No-overload use
IN
A (AC)
PN
kW (DC)
ILd
A (DC)
PLd
kW (DC)
I Hd
A (DC)
6-pulse diode
80
98
173
212
327
400
490
600
653
800
980
1200
653
800
980
1200
1215
1488
1822
2232
2734
3348
3645
4464
4556
5580
5467
6696
66
143
270
405
540
810
540
810
1004
1507
2260
3013
3767
4520
94
203
384
576
768
1152
768
1152
1428
2143
3214
4285
5357
6428
63
137
260
389
518
778
518
778
964
1446
2170
2893
3616
4339
12-pulse
911
1215
1822
2430
3645
5467
753
1004
1507
2009
3013
4520
1071
1428
2143
2857
4285
6428
723
964
1446
1928
2893
4339
IN
A (DC)
diode
1116
1488
2232
2976
4464
6696
Light-overload
use
Heavy-duty
use
Type designation
1)
Frame size
Noise
level
Heat
dissipation
Air
flow
P Hd
kW (DC)
dB(A)
kW
cfm
78
170
320
480
640
960
598
898
1113
1670
2504
3339
4174
5009
53
114
216
324
432
648
404
606
751
1127
1690
2254
2817
3381
62
62
62
62
65
65
72
72
74
74
76
76
77
78
0.8
1.3
2
3
4.5
6
5
7
9
13
20
27
33
40
218
218
424
424
530
530
1300
1300
2600
2600
3900
5200
6500
7800
ACS880-304-0080A-5+A003
ACS880-304-0170A-5+A003
ACS880-304-0330A-5+A003
ACS880-304-0490A-5+A003
ACS880-304-0650A-5+A003
ACS880-304-0980A-5+A003
ACS880-304-0650A-5+A018
ACS880-304-0980A-5+A018
ACS880-304-1210A-5+A018
ACS880-304-1820A-5+A018
ACS880-304-2730A-5+A018
ACS880-304-3640A-5+A018
ACS880-304-4560A-5+A018
ACS880-304-5470A-5+A018
D6D
D6D
D7D
D7D
D8D
D8D
D8T
D8T
2×D8T
2×D8T
3×D8T
4×D8T
5×D8T
6×D8T
835
1113
1670
2226
3339
5009
563
751
1127
1503
2254
3381
74
74
74
76
76
78
8
9
13
18
27
40
1800
2600
2600
5200
5200
7800
ACS880-304-0910A-5+A004+A018
ACS880-304-1210A-5+A004+A018
ACS880-304-1820A-5+A004+A018
ACS880-304-2430A-5+A004+A018
ACS880-304-3640A-5+A004+A018
ACS880-304-5470A-5+A004+A018
2×D7T
2×D8T
2×D8T
4×D8T
4×D8T
6×D8T
Dimensions IGBT supply module (ISU)
Frame
Height
Width
Depth
Weight
size
(in)
(mm)
(in)
(mm)
(in)
(mm)
(lbs)
(kg)
R1i
R2i
R3i
R4i
R6i
R8i
14.33
14.96
18.39
18.39
18.39
55.00
364
380
467
467
467
1397
3.54
3.94
6.50
6.50
8.66
9.45
90
100
165
165
220
240
9.21
12.28
12.32
12.32
17.95
22.95
234
312
313
313
456
583
9
13
24
40
84
275
4
6
11
18
38
125
LCL-Line filter for IGBT supply modules (ISU)
WFU-01
12.40
315
8.39
213
8.58
WFU-02
12.40
315
8.39
213
8.58
WFU-11
15.20
386 11.34 288 10.08
WFU-21
15.98
406 12.52 318 11.77
WFU-22
15.98
406 12.52 318 11.77
ALCL-05-5 33.27 845 14.88 378 12.01
BLCL-13-5 53.35 1355 9.45
240 19.88
BLCL-15-5 53.35 1355 9.45
240 19.88
BLCL-24-5 55.00 1397 9.45
240 22.87
BLCL-25-5 55.00 1397 9.45
240 22.87
218
218
256
299
299
305
505
505
581
581
24
24
75
99
112
220
398
493
704
713
11
11
34
45
51
100
181
224
320
324
Nominal ratings
IN
PN
Rated current available continuously without overloadability at 104 °F (40 °C).
Power in no-overload use.
Light-overload use
Continuous current allowing 110% ILd for 1 min/5 min at 104 °F (40 °C).
I Ld
P Ld
Power in light-overload use.
Heavy-duty use
IHd
PHd
Continuous current allowing 150% IHd for 1 min/5 min at 104 °F (40 °C).
Power in heavy-duty use.
The ratings apply at 104 °F (40 °C) ambient temperature. At higher temperatures 122 °F
(50 °C) the derating is 1%/1.8 °F (1%/1 °C).
1)
+A003 Uncontrolled diode bridge
+A018 Half-controlled diode bridge
+A004 12-pulse DSU
Catalog | ABB industrial drives ACS880 multidrive modules 17
Ratings, types and voltages
Inverter modules
Inverter modules (INU), ACS880-104
U N = 690 V (range 525 to 690 V). The power ratings are valid at nominal voltage 690 V (60 to 4250 hp (55 to 3200 kW)).
Light-overload use
Heavy-duty use
P Ld
I Ld
IHd
Noise level
Heat
dissipation
Air flow
Type designation
Frame
size
ACS880-104-007A3-7
ACS880-104-009A8-7
ACS880-104-014A2-7
ACS880-104-0018A-7
ACS880-104-0022A-7
ACS880-104-0027A-7
ACS880-104-0035A-7
ACS880-104-0042A-7
ACS880-104-0052A-7
ACS880-104-0062A-7
ACS880-104-0082A-7
ACS880-104-0100A-7
ACS880-104-0130A-7
ACS880-104-0140A-7
ACS880-104-0190A-7
ACS880-104-0220A-7
ACS880-104-0270A-7
ACS880-104-0340A-7
ACS880-104-0410A-7
ACS880-104-0530A-7
ACS880-104-0600A-7
ACS880-104-0800A-7
ACS880-104-1030A-7
ACS880-104-1170A-7
ACS880-104-1540A-7
ACS880-104-1740A-7
ACS880-104-2300A-7
ACS880-104-2860A-7
ACS880-104-3420A-7
R5i
R5i
R5i
R5i
R5i
R5i
R5i
R5i
R5i
R6i
R6i
R6i
R6i
R6i
R6i
R7i
R7i
R8i
R8i
R8i
R8i
2×R8i
2×R8i
2×R8i
3×R8i
3×R8i
4×R8i
5×R8i
6×R8i
PHd
A
hp
kW
A
hp
kW
dB(A)
kW
cfm
6.9
9.3
13.5
17.1
20.9
25.7
33.3
39.9
49.4
60
79
95
120
138
184
208
259
326
394
509
576
768
989
1123
1478
1670
2208
2746
3283
5
7.5
15
20
20
30
30
40
50
60
75
100
125
150
200
250
250
250
475
600
750
950
1200
1300
1850
2100
2650
3200
4250
5.5
7.5
11
15
18.5
22
30
37
45
55
75
90
110
132
160
200
250
250
355
450
560
710
900
1000
1400
1600
2000
2400
3200
5.6
7.3
9.8
14.2
18
22
27
35
42
46
61
74
94
108
144
162
202
254
307
396
449
598
770
875
1152
1302
1720
2139
2558
5
7.5
10
10
15
20
30
30
40
50
60
75
75
100
150
200
250
250
250
475
500
750
950
1050
1450
1600
2100
2650
3200
4
5.5
7.5
11
15
18.5
22
30
37
45
55
75
75
90
132
160
200
200
250
355
400
560
710
800
1100
1200
1600
2000
2400
62
62
62
62
62
62
62
62
62
71
71
71
71
71
71
72
72
72
72
72
72
74
74
74
76
76
76
77
78
0.22
0.28
0.4
0.49
0.58
0.66
0.86
1
1.12
0.8
1.1
1.3
1.5
1.8
2.5
2.8
3.3
5.2
6.1
7.9
9
12
15
18
23
26
35
43
52
280
280
280
280
280
280
280
280
280
650
650
650
650
650
650
940
940
1300
1300
1300
1300
2600
2600
2600
3900
3900
5200
6500
7800
NOTE: HP ratings are based on 2 or 4 pole motors and NEMA MG-1 Table 12-11 motor full load efficiencies of EPAct Efficient Electric Motors
Dimensions
Frame
Height
Width
Depth
Weight
size
(in)
(mm)
(in)
(mm)
(in)
(mm)
(lbs)
(kg)
R1i
R2i
R3i
R4i
R6i
R7i
R8i
14.33
14.96
18.39
18.39
35.04
35.04
55.00
364
380
467
467
890
890
1397
3.54
3.94
6.61
8.78
6.69
6.69
9.45
90
100
168
223
170
170
240
9.21
12.28
12.32
15.04
17.95
17.95
22.95
234
312
313
382
456
456
583
8.8
13.2
24.2
39.6
85.8
83.6
275
4
6
11
18
39
38
125
18 ABB industrial drives ACS88 multidrive modules | Catalog
Light-overload use
Continuous current allowing 110% ILd for 1 min/5 min at 104 °F (40 °C).
ILd
P Ld
Typical motor power in light-overload use.
Heavy-duty use
IHd
PHd
Continuous current allowing 150% IHd for 1 min/5 min at 104 °F (40 °C).
Typical motor power in heavy-duty use.
The ratings apply at 104 °F (40 °C) ambient temperature. At higher temperatures 122 °F
(50 °C) the derating is 1%/1.8 °F (1%/1 °C).
Ratings, types and voltages
Supply units
IGBT supply modules (ISU), ACS880-204
UN = 690 V (range 525 to 690 V). The power ratings are valid at nominal voltage 690 V.
Nominal ratings
No-overload use
IN
A (DC)
371
447
655
873
1277
1899
2510
3732
4976
6220
PN
kW (DC)
362
437
639
852
1246
1853
2449
3642
4856
6070
IN
A (AC)
306
369
540
720
1053
1566
2070
3078
4104
5130
Light-overload
use
ILd
A (DC)
356
430
629
838
1226
1823
2409
3583
4777
5971
P Ld
kW (DC)
348
419
613
818
1196
1779
2351
3496
4661
5827
Heavy-duty
use
IHd
A (DC)
278
335
490
653
955
1420
1877
2792
3722
4653
P Hd
kW (DC)
271
327
478
637
932
1386
1832
2724
3632
4540
Noise
level
Heat
dissipation
Air
flow
dB(A)
72
72
72
74
74
76
76
78
79
79
kW
11.8
13.5
17.6
23.2
31.7
49.6
63
94.4
125.9
156.3
cfm
1300
1300
1300
2600
2600
3900
5200
7800
10400
13000
Type designation
Frame size
ACS880-204-0310A-7
ACS880-204-0370A-7
ACS880-204-0540A-7
ACS880-204-0720A-7
ACS880-204-1050A-7
ACS880-204-1570A-7
ACS880-204-2070A-7
ACS880-204-3080A-7
ACS880-204-4100A-7
ACS880-204-5130A-7
R8i+BLCL-13-7
R8i+BLCL-13-7
R8i+BLCL-15-7
2×R8i+BLCL-24-7
2×R8i+BLCL-25-7
3×R8i+2×BLCL-24-7
4×R8i+2×BLCL-25-7
6×R8i+3×BLCL-25-7
8×R8i+4×BLCL-25-7
10×R8i+5×BLCL-25-7
Diode supply modules (DSU), ACS880-304
U N = 690 V (range 525 to 690 V). The power ratings are valid at nominal voltage 690 V (683 to 5445 kVA).
Nominal ratings
IN
A (AC)
IN
A (DC)
4556
Light-overload
use
Heavy-duty
use
Noise
level
Heat
dissipation
Air
flow
Type designation
1)
Frame size
PN
kW (DC)
ILd
A (DC)
P Ld
kW (DC)
IHd
A (DC)
P Hd
kW (DC)
dB(A)
kW
cfm
652
932
1213
1733
2599
3465
4331
672
960
1250
1786
2678
3571
4464
626
894
1164
1663
2495
3327
4158
524
748
974
1391
2087
2783
3478
488
697
907
1296
1944
2592
3240
72
72
74
74
76
76
77
5
6
9
13
19
26
32
1300
1300
2600
2600
3900
5200
6500
ACS880-304-0570A-7+A018
ACS880-304-0820A-7+A018
ACS880-304-1060A-7+A018
ACS880-304-1520A-7+A018
ACS880-304-2280A-7+A018
ACS880-304-3040A-7+A018
ACS880-304-3800A-7+A018
D8T
D8T
2×D8T
2×D8T
3×D8T
4×D8T
5×D8T
5580
5198
5357
4990
4174
3888
78
38
7800
ACS880-304-4560A-7+A018
6×D8T
diode
930
1302
1860
2604
3720
5580
866
1213
1733
2426
3465
5198
893
1250
1786
2500
3571
5357
832
1164
1663
2329
3327
4990
696
974
1391
1948
2783
4174
648
907
1296
1814
2592
3888
74
74
74
76
76
78
8
9
13
18
26
38
1800
2600
2600
5200
5200
7800
ACS880-304-0760A-7+A004+A018
ACS880-304-1060A-7+A004+A018
ACS880-304-1520A-7+A004+A018
ACS880-304-2130A-7+A004+A018
ACS880-304-3040A-7+A004+A018
ACS880-304-4560A-7+A004+A018
2×D7T
2×D8T
2×D8T
4×D8T
4×D8T
6×D8T
6-pulse diode
572
700
816
1000
1063
1302
1519
1860
2278
2790
3037
3720
3797
4650
12-pulse
759
1063
1519
2126
3037
4556
No-overload use
Dimensions
Frame
size
Height
(in)
(mm)
Width
(in)
(mm)
Depth
(in)
LCL-Line filter for IGBT supply modules (ISU)
BLCL-13-7 53.35 1355
9.45
240
19.88
BLCL-15-7 53.35 1355
9.45
240
19.88
BLCL-24-7 55.00 1397
9.45
240
22.87
BLCL-25-7 55.00 1397
9.45
240
22.87
Diode supply modules (DSU)
D6D
32.09
815
6.69
D7D
41.50 1054 6.69
D8D
55.00 1397 9.45
D7T
41.50 1054 6.69
D8T
55.00 1397
9.45
Weight
(mm)
(lbs)
(kg)
505
505
581
581
392
480
662
682
178
218
301
310
Nominal ratings
IN
PN
Rated current available continuously without overloadability at 104 °F (40 °C).
Power in no-overload use.
Light-overload use
Continuous current allowing 110% ILd for 1 min/5 min at 104 °F (40 °C).
I Ld
P Ld
IHd
PHd
170
170
240
170
240
16.34
16.42
23.19
16.42
23.19
415
417
589
417
589
81.4
160.6
380.6
176
396
37
73
173
80
180
Power in light-overload use.
Heavy-duty use
Continuous current allowing 150% IHd for 1 min/5 min at 104 °F (40 °C).
Power in heavy-duty use.
The ratings apply at 104 °F (40 °C) ambient temperature. At higher temperatures 122 °F
(50 °C) the derating is 1%/1.8 °F (1%/1 °C).
1)
+A003 Uncontrolled diode bridge
+A018 Half-controlled diode bridge
+A004 12-pulse DSU
Catalog | ABB industrial drives ACS880 multidrive modules 19
Standard interface and extensions for comprehensive connectivity
The ACS880 drive modules offer a wide range of standard
interfaces. In addition the drive has three option slots that can be
used for extensions including fieldbus adapter modules, input/
output extension modules, feedback modules and a safety
functions module.
Example of a typical drive modules input/output
connection diagram. Variations may be possible (please
see HW manual for more information).
Control
connections
Description
2 analog
inputs (XAI)
Current input: –20 to 20 mA,
Rin: 100 ohm
Voltage input: –10 to 10 V,
R in > 200 kohm
Resolution: 11 bit + sign bit
Relay outputs
2 analog
outputs (XAO)
0 to 20 mA, Rload < 500 ohm
Frequency range: 0 to 300 Hz
Resolution: 11 bit + sign bit
Running
250 V AC/30 V DC
2A
6 digital
inputs (XDI)
Input type: NPN/PNP (DI1 to DI5), NPN (DI6)
DI6 can alternatively be used as an input for
a PTC thermistor.
Faulted(-1)
250 V AC/30 V DC
2A
Digital input
interlock (DIIL)
Input type: NPN/PNP
External power input
2 digital
inputs/outputs
(XDIO)
As input:
24 V logic levels:
“0” < 5 V, “1” > 15 V
Rin: 2.0 kohm
Filtering: 0.25 ms
As output:
Total output current from 24 V DC is limited to
200 mA
Can be set as pulse train input and output
Ready
250 V AC/30 V DC
2A
24 V DC, 2 A
Reference voltage and analog inputs
NO
13
COM
12
NC
11
NO
23
COM
22
NC
21
NO
33
COM
32
NC
31
XPOW
GND
+24VI
By default not in use.
0(4) to 20 mA, Rin = 100 ohm
Speed reference
0(2) to 10 V, Rin > 200 kohm
J1, J2, XAI
AI1:U
AI2:U
AI1:I
AI2:I
AI2-
7
AI2+
6
AI1-
5
AI1+
4
AGND
3
-10 V DC, RL 1 to 10 kohm
-VREF
2
10 V DC, R L 1 to 10 kohm
+VREF
1
Ground
250 V AC/30 V DC, 2 A
Safe torque off
(XSTO)
For the drive to start, both connections must
be closed
Motor current 0 to 20 mA, R L < 500 ohm
Drive-to-drive
link (XD2D)
Physical layer: EIA-485
Motor speed rpm 0 to 20 mA, RL < 500 ohm
Analog outputs
Drive-to-drive link
Built-in Modbus EIA-4z85
Drive-to-drive link termination
Connector: RJ-45
2
1
AI1/AI2 current/voltage selection
3 relay outputs
(XRO1, XRO2,
XRO3)
Assistant
control panel/
PC tool
connection
XRO1, XRO2, XRO3
Drive-to-drive link or built-in Modbus
XAO
AGND
3
AGND
2
AO1
1
J3, XD2D
ON
OFF
Shield
4
BGND
3
A
2
B
1
Safe torque off
Safe torque off. Both circuits must be closed
for the drive to start.
4
AO2
XSTO
IN2
4
IN1
3
SGND
2
OUT
1
Digital inputs
XDI
By default not in use
DI6
6
Constant speed 1 select (1=on)
DI5
5
Acceleration and deceleration select
DI4
4
Reset
DI3
3
Forward (0)/Reverse (1)
DI2
2
Stop (0)/Start (1)
DI1
Digital input/outputs
1
XDIO
Output: Running
DIO2
2
Output: Ready
DIO1
1
Ground selection
Control unit ZCU
Auxiliary voltage output, digital input
interlock
Digital input/output ground
5
+24 V DC 200 mA
+24VD
4
Digital input ground
DICOM
3
+24 V DC 200 mA
+24VD
2
Digital interlock
Safety functions module connection
20 ABB industrial drives ACS88 multidrive modules | Catalog
XD24
DIOGND
DIIL
1
X12
Control panel/PC connection
X13
Memory unit connection
X205
Fault
Standard software for scalable control and functionality
The same software, the primary control program, is used
across the whole ACS880 series. Features such as built-in preprogrammed application macros save time during configuration
and drive commissioning. The application macros help set
parameters for various functions including:
−
−
−
−
−
−
Basic setup for input/output control and fieldbus control
Hand/auto control for local and remote operation
PID control for closed loop processes
Sequential control for repetitive cycles
Torque control
Four user defined sets, for own parameter settings
Direct torque control (DTC)
The drives are equipped with direct torque control (DTC), ABB’s
signature motor control platform which supports motors such
as induction motors, permanent magnet synchronous motors,
servo motors and the new synchronous reluctance motor. DTC
helps control the motor from standstill to maximum torque and
speed without the necessity of position sensors or encoders.
DTC allows high overloadability, gives high starting torque and
reduces stress on mechanics.
Energy efficiency information
The drives come with built-in energy efficiency information
that helps the user fine-tune processes to ensure optimum
energy use. The energy optimizer mode ensures the maximum
torque per ampere, reducing energy drawn from the supply.
The load profile feature collects drive values with three loggers:
two amplitude loggers and one peak value logger. Calculators
provide essential energy efficiency information: used and saved
electrical energy, CO2 reduction and money saved.
Additional software features include:
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
Access levels
Adaptive programming
Automatic reset
Automatic start
Constant speeds
Critical speeds and frequencies
DC hold
DC magnetizing
Diagnostics
Drive-to-drive link for master-follower control
Flux braking
Jogging
Maintenance timer and counters
Mechanical brake control
Motor potentiometer
Output phase order selection, switches rotation direction of
the motor
Oscillation damping
Power loss ride-through
Process PID control with trim function
Programmable and pre-programmed protection functions
Programmable inputs and outputs
Scalar control with IR compensation
Speed controller with auto tuning
Startup assistants
User adjustable load supervision/limitation
User selectable acceleration and deceleration ramps
Variable slope
Removable memory unit
The removable memory unit stores the standard software that
includes user settings, parameter settings and motor data.
Situated on the control unit, the memory unit can easily be
removed for maintenance, update or replacement purposes.
This common type of memory unit is used throughout the
ACS880 series.
Catalog | ABB industrial drives ACS880 multidrive modules 21
Intuitive human-machine interface
The assistant control panel features intuitive use and easy
navigation. High resolution display enables visual guidance. The
panel saves on commissioning and learning time by means of
different assistants, making the drive simple to set up and use.
It is possible to organize parameters in different ways and
store essential parameters for different configurations for any
specialized application needed. The menus and messages can
be customized for specific terminology so that each application
can be set up and configured to its optimum performance.
This makes the drive easier to use with information that is
familiar to users. With the panel’s text editor, users can also
add information, customize text and label the drive. Powerful
backup and restore functions are supported as well as different
22 ABB industrial drives ACS88 multidrive modules | Catalog
language versions. The help key provides context sensitive
guidance. Faults or warnings can be resolved quickly since the
help key provides troubleshooting instructions.
One control panel can be connected to several drives
simultaneously using the panel network feature. The user can
also select the drive to operate in the panel network. The PC
tool can be easily connected to the drive through the USB
connector on the control panel. There is also the assistant
control panel mounting platform, DPMP-01 IP55 kit available for
cabinet door flush mounting.
PC tool for easy startup and maintenance
The Drive composer PC tool offers fast and harmonized setup,
commissioning and monitoring for the whole drives portfolio.
The free version of the tool provides startup and maintenance
capabilities, while the professional version provides additional
features such as custom parameter windows, control diagrams
of the drive’s configuration and safety settings.
The Drive composer tool is connected to the drive using an
Ethernet connection or through the USB connection on the
assistant control panel. All drive information such as parameter
loggers, faults, backups and event lists are gathered into
a support diagnostics file with a single mouse click. This
provides faster fault tracking, shortens downtime and minimizes
operational and maintenance costs.
Drive composer pro
Drive composer pro provides basic functionality, including
parameter settings, downloading and uploading files and search
parameters. Advanced features such as graphical control
diagrams and various displays are also available.The control
diagrams save users from browsing long lists of parameters
and help to set the drive’s logic quickly and easily. The tool
has fast monitoring capabilities of multiple signals from several
drives in a PC tool network. Full backup and restore functions
are also included. Safety settings can be configured with Drive
composer pro.
Catalog | ABB industrial drives ACS880 multidrive modules 23
Integrated safety simplifies configuration
Integrated safety reduces the need for external safety
components, simplifying configuration and reducing installation
space. The safety functionality is a built-in feature of the
ACS880, with safe torque off (STO) as standard. Additional
safety functions can be commissioned with the optional and
compact safety functions module that includes safe stop 1
(SS1), safe stop emergency (SSE), safely-limited speed (SLS),
safe brake control (SBC) and safe maximum speed (SMS).
The drives’ functional safety is designed according to EN/IEC
61800-5-2 and complies with the requirements of the European
Union Machinery Directive 2006/42/EC.
configuration. Installing FSO-12 results in less needs for cabling
and provides a cost-effective solution packed into a single safety
functions module to ensure safe operation. Commissioning
and configuration of the safety functions is done with the Drive
composer pro PC tool. The drive and FSO-12 are easy to
connect to a safety PLC using PROFIsafe over profinet fieldbus
adapter module (FENA-21).
Safe torque off as standard
Safe torque off (STO) is used to prevent unexpected startup
and in stopping-related functions, enabling safe machine
maintenance and operation. With safe torque off activated, the
drive will not provide a rotational field. This prevents the motor
from generating torque on the shaft. This function corresponds
to an uncontrolled stop in accordance with stop category 0 of
EN 60204-1.
− Safe stop 1 (SS1) brings the machine to a stop (STO)
using a monitored deceleration ramp. It is typically used
in applications where the machinery motion needs to be
brought to a stop (stop category 1) in a controlled way before
switching over to the no-torque state.
The safety functions module
The easy to connect and configure safety functions module
FSO-12 comes with a range of safety functions and a selfdiagnostic function that meets current safety requirements and
standards, in one compact module. Compared to using external
safety components, the FSO-12 comes with the supported
functions seamlessly integrated with the drive functionality,
reducing the implementation of safety function connections and
The safety functions module supports the following safety
functions (which achieve up to SIL 3 or PL e (Cat. 3) safety
level:
− Safe stop emergency (SSE) can be configured to, upon
request, either activate STO instantly (category 0 stop),
or first initiate motor deceleration and then, once the motor
has stopped, activate the STO (category 1 stop).
− Safe brake control (SBC) provides a safe output for
controlling the motor’s external (mechanical) brakes, together
with STO.
− Safely-limited speed (SLS) ensures that the specified speed
limit of the motor is not exceeded. This allows machine
interaction to be performed at slow speed without stopping
the drive. FSO-12 comes with four individual SLS settings for
speed monitoring.
− Safe maximum speed (SMS) monitors that the speed of the
motor does not exceed the configured speed limit.
− Prevention of unexpected startup (POUS) ensures that the
machine remains stopped when people are in a danger area.
Safety functions module
24 ABB industrial drives ACS88 multidrive modules | Catalog
Option
Ordering code
FSO-12
+Q973
Drive application programming with CODESYS
Automation Builder, ABB’s new software suite for automation
engineering, makes programming of industry devices such
as drives, PLC’s, robots and human machine interfaces (HMI)
easy using one integrated engineering suite. The Automation
Builder is used both for engineering individual industry devices
and for putting together entire automation projects. It is based
on CODESYS, a widely used software environment that fulfills
many different requirements of industrial automation projects,
according to the IEC standard 61131-3. As a single tool, the
Automation Builder reduces time typically needed for system
configuration and programming. It also reduces the need for
installing and maintaining separate programs simultaneously.
Automation Builder enables the possibility to do online
diagnostic checking of multiple tasks performed by different
industrial devices such as ACS880 drives.
Drive application programming
Automation Builder makes it possible for system integrators
and machine builders to integrate their desired functionality
and know-how directly into ACS880 drives. This is possible as
ACS880 drives come with CODESYS programming capability
embedded inside the drive. Designing a CODESYS-based
application program in the drive makes the end user application
run more efficiently, even without a separate programmable
controller. It also brings higher end-product quality and requires
less need for installation space and wiring.
Human Machine Interface (HMI)
PLC, AC500
Automation Builder lets you extend the standard functionality
of parameter functions for ACS880 drives. This makes the
ACS880 drives very flexible to meet exact requirements set for
end user applications. The library management functionality
in Automation Builder shortens engineering time as reuse of
existing program code is possible. Additional features include
the ability to select and use one of five different programming
languages, effective program debugging and user password
protection.
Integrated engineering suite for operating several industry
components together
Using the Drive manager tool embedded in Automation
Builder together with ABB’s AC500 PLC gives the user online
connection to all drives in a fieldbus network. This speeds up
commissioning and makes diagnostic of the entire automation
system easy. Automation Builder saves all the configuration
data of industry devices (including drive parameter settings)
and program code to the same project archive. This makes
engineering work more consistent and manageable.
Drive application programmability
Option
License key
1)
Option code
1)
+N8010
The Automation Builder tools must be ordered separately.
For further information please contact your local ABB
LV AC drives
Industrial application
Automation Builder
One engineering tool to control all industry devices
System configuration and diagnostic
IEC programming
Common project data handling
Catalog | ABB industrial drives ACS880 multidrive modules 25
Flexible connectivity to automation networks
Our fieldbus adapter modules enable communication between
drives, systems, devices and software. Our industrial drives are
compatible with a wide range of fieldbus protocols.
The plug-in fieldbus adapter module can easily be mounted
inside the drive. Other benefits include reduced wiring costs
when compared with traditional input/output connections.
Fieldbus systems are also less complex than conventional
systems, resulting in less overall maintenance.
Multiple fieldbus connections for flexible control
ACS880 supports two fieldbus connections simultaneously. The
user has flexibility of choice for control modes by being able to
select one protocol for control and one for monitoring. Fieldbus
adapters using the same protocol.
Drive monitoring
A set of drive parameters and/or actual signals, such as torque,
speed, current, etc., can be selected for cyclic data transfer,
providing fast data access.
Drive diagnostics
Accurate and reliable diagnostic information can be obtained
through the alarm, limit and fault words.
Drive parameter handling
The Ethernet fieldbus adapter module allows users to build
an Ethernet network for drive monitoring and diagnostic and
parameter handling purposes.
Cabling
Substituting the large amount of conventional drive control
cabling and wiring with a single cable reduces costs and
increases system reliability and flexibility.
Design
The use of fieldbus control reduces engineering time at
installation due to the modular structure of the hardware and
software and the simplicity of the connections to the drives.
Commissioning and assembly
The modular machine configuration allows pre-commissioning
of single machine sections and provides easy and fast assembly
of the complete installation.
Universal communication with ABB fieldbus adapters
The ACS880 supports the following fieldbus protocols:
Fieldbus adapter modules
Option
Option code
FPBA-01
+K454
PROFIBUS DP, DPV0/DPV1
FCAN-01
+K457
CANopen®
FDNA-01
+K451
DeviceNet™
FENA-11
+K473
1 port EtherNet/IP™, Modbus TCP,
PROFINET IO, PROFIsafe 1)
FENA-21
+K475
2 port EtherNet/IP™, Modbus TCP,
PROFINET IO, PROFIsafe 1)
FECA-01
+K469
EtherCAT®
FSCA-01
+K458
Modbus RTU
FEPL-02
+K470
PowerLink
FCNA-01
+K462
ControlNetTM
1)
26 ABB industrial drives ACS88 multidrive modules | Catalog
Fieldbus protocol
For the PROFIsafe to work PROFINET fieldbus adapter module
(FENA-11/-21) and the safety functions module (FSO-12) are required.
Input/output extension modules for increased connectivity
Standard input and output can be extended by using optional
analog and digital input/output extension modules. The modules
are easily installed in the extension slots located on the control
unit.
Analog and digital input/output extension modules
Option
Option code
Connections
FIO-01
+L501
4×DI/O, 2×RO
FIO-11
+L500
3×AI (mA/V), 1×AO (mA), 2×DI/O
FAIO-01
+L525
2×AI (mA/V), 2×AO (mA)
FIO-01
Speed feedback interfaces for precise process control
ACS880 drives can be connected to various feedback devices,
such as HTL pulse encoder, TTL pulse encoder, absolute
encoder and resolver. The optional feedback module is installed
in the option slot on the drive. It is possible to use two feedback
modules at the same time, either of the same type or different
type.
FEN-21
Feedback interface modules
Option
Option code
Connections
FEN-01
+L517
2 inputs (TTL pulse encoder), 1 output
FEN-11
+L518
2 inputs (SinCos absolute, TTL pulse encoder),
1 output
FEN-21
+L516
2 inputs (Resolver, TTL pulse encoder), 1 output
FEN-31
+L502
1 input (HTL pulse encoder), 1 output
I/O option extension adapter
For additional I/O option slots the FEA-03 is suitable for this
use. An analog and digital input/output extension and speed
feedback interface can be installed on the FEA-03. Two
extension modules can be installed on each I/O extension slot.
The connection to the control unit is via a fiber optic link and the
adapter can be mounted on a DIN rail (35 x 7.5 mm).
I/O extension adapter
Option
FEA-03
1)
1)
Option code
Connections
+L515
2×F-type option extension slots
Please check availability from your local ABB.
DDCS communication option modules
The FDCO-0X (used in the ZCU control unit) and RDCO-0X
(used in the BCU control unit) optical DDCS communication
options are add-on modules on the ACS880 industrial drives
control board. The modules include connectors for two fiber
optic DDCS channels. The FDCO-0X modules make it possible
to perform master-follower and AC800 M communication.
Option
Option code Connections
FDCO-01
+L503
Optical DDCS (10 Mbd/10 Mbd)
FDCO-02
+L508
Optical DDCS (5 Mbd/10 Mbd)
RDCO-04 +L509
Optical DDCS (10 Mbd/10 Mbd/10 Mbd/10 Mbd)
Catalog | ABB industrial drives ACS880 multidrive modules 27
EMC – electromagnetic compatibility
EMC standards
The EMC product standard (EN 61800-3 (2004)) covers the
specific EMC requirements stated for drives (tested with motor
and cable) within the EU. EMC standards such as EN 55011
or EN 61000-6-3/4 are applicable to industrial and domestic
equipment and systems including components inside the drive.
Drive units complying with the requirements of EN 61800-3 are
compliant with comparable categories in EN 55011 and EN
61000-6-3/4, but not necessarily vice versa. EN 55011 and EN
61000-6-3/4 do not specify cable length or require a motor to
be connected as a load. The emission limits are comparable to
EMC standards according to the table below.
1 st environment includes domestic premises. It also includes
establishments directly connected without an intermediate
transformer to a low voltage power supply network that supplies
buildings used for domestic purposes.
2 nd environment includes all establishments other than those
directly connected to a low voltage power supply network that
supplies buildings used for domestic purposes.
1 st environment versus 2nd environment
EMC standards
EMC according to EN 61800-3 (2004)
product standard
EN 61800-3
product
standard
EN 55011, product family
standard for industrial,
scientific and medical
(ISM) equipment
EN 61000-6-4, generic
emission standard for
industrial environments
EN 61000-6-3, generic
emission standard for
residential, commercial and
light-industrial environment
Not applicable
1st environment, restricted distribution
Category C2
Group 1, Class A
Applicable
2 nd environment, unrestricted distribution
Category C3
Group 2, Class A
Not applicable
Not applicable
2nd environment, restricted distribution
Category C4
Not applicable
Not applicable
Not applicable
Brake options, ACS880-604
Brake chopper
The air-cooled brake chopper for the single and multidrive
module units includes an NBRA brake chopper module or two
parallel-connected NBRA brake chopper modules. The brake
chopper handles the energy generated by a decelerating motor.
The chopper connects the brake resistor to the intermediate
DC circuit whenever the voltage in the circuit exceeds the
limit defined by the control program. Energy consumption by
the resistor losses lowers the voltage until the resistor can be
disconnected.
available for ACS880 drive modules. Resistors other than
the standard option resistors may be used, provided that the
specified resistance value is not decreased and that the heat
dissipation capacity of the resistor is sufficient for the drive
application.
Brake resistor
The brake resistors (JBR, SACE, SAFUR) are separately
NBRA659
28 ABB industrial drives ACS88 multidrive modules | Catalog
Brake options, ACS880-604
ACS880-604 brake chopper and resistor
U N = 500 V (range 380 to 500 V)
Nominal ratings
Duty cycle
(1min/5min)
Duty cycle
(10s/60s)
Noise
Air
flow
Type designation
Module
type
Resistor type
Pbr.max
R min
I max
I rms
P cont.
P br.
I rms
P br.
I rms
kW
ohm
A
A
kW
kW
A
kW
A
dB(A)
cfm
331
391
782
1173
1564
1955
2346
268
403
806
1209
1612
2015
2418
331
498
996
1494
1992
2490
2988
64
64
67
68
69
70
71
660
660
1320
1980
2640
3300
3960
ACS880-604-0260-5
ACS880-604-0400-5
ACS880-604-0800-5
ACS880-604-1200-5
ACS880-604-1600-5
ACS880-604-2000-5
ACS880-604-2400-5
NBRA658
NBRA659
2×NBRA659
3×NBRA659
4×NBRA659
5×NBRA659
6×NBRA659
–
–
–
–
–
–
–
Noise
Air
flow
Type designation
Module
type
Resistor type
dB(A)
cfm
64
64
64
64
64
64
660
660
1320
1980
2640
3300
ACS880-604-0400-7
ACS880-604-0800-7
ACS880-604-1200-7
ACS880-604-1600-7
ACS880-604-2000-7
ACS880-604-2400-7
NBRA669
2×NBRA669
3×NBRA669
4×NBRA669
5×NBRA669
6×NBRA669
–
–
–
–
–
–
Brake chopper without
268
2.15
380
1.43
571
403
806 2×1.43 1142
1208
0.45
1713
1611 0.3575 2284
2014 0.286 2855
2417 0.225 3426
brake resistor
101
81
268
136
109
317
272
218
634
408
327
951
544
436 1268
680
545 1585
816
654 1902
U N = 690 V (range 525 to 690 V)
Nominal ratings
Duty cycle
(1min/5min)
Duty cycle
(10s/60s)
P br.max
Rmin
Imax
I rms
P cont.
P br.
Irms
P br.
Irms
kW
ohm
A
A
kW
kW
A
kW
A
Brake chopper without
404
2.72
414
1.36
828
807
1211 0.9066 1242
1615
0.68
1656
2019 0.544 2070
2422 0.2383 2484
brake resistor
107
119
298
267
404
361
214
238
596
534
808
722
321
357
894
801 1212 1083
428
476 1192 1068 1616 1444
535
595 1490 1335 2020 1805
642
714 1788 1602 2424 2166
Heat loss of braking chopper is 1% of braking power
Heat loss of section with braking resistors is the same as braking power
Maximum braking power of the ACS880 equipped with the standard chopper and the standard resistor
Pbr.max
Maximum short time braking power.
R
Recommended braking resistor resistance. Also nominal resistance of corresponding SAFUR resistor.
I max
Maximum peak current per chopper during braking. Current is achieved with recommended resistor resistance.
P cont
Irms
Maximum continous braking power. Continuous power (heat) dissipation of the resistor when placed correctly. Energy Er dissipates in 400 seconds.
SAFUR resistor nominal braking capacity without forced cooling. Energy pulse that the resistor assembly will withstand (400 s duty cycle). This energy will heat the
resistor element from 104 °F (40 °C) to the maximum allowable temperature.
Braking power during corresponding cycle load:
1min/5min = 1 minute braking with power Pbr. and 4 minutes unload.
10 s/60 s = 10 second braking with power Pbr. and 50 seconds unload.
Corresponding rms current per chopper during load cycle.
R min
Minimum allowable resistance value for the brake resistor.
Er
P br.
Dimensions
Frame
Height
Width
Depth
Weight
size
(in)
(mm)
(in)
(mm)
(in)
(mm)
(lbs)
(kg)
NBRA658
NBRA659
NBRA669
22.99
22.99
22.99
584
584
584
13.15
13.15
13.15
334
334
334
9.45
9.45
9.45
240
240
240
57.2
57.2
57.2
26
26
26
Catalog | ABB industrial drives ACS880 multidrive modules 29
du/dt filters
du/dt filtering suppresses inverter output voltage spikes
and rapid voltage changes that stress motor insulation.
Additionally, du/dt filtering reduces capacitive leakage
currents and high frequency emission of the motor cable as
well as high frequency losses and bearing currents in the
motor. The need for du/dt filtering depends on the motor
insulation. For information on the construction of the motor
insulation, consult the manufacturer.
If the motor does not fulfil the following requirements, the
lifetime of the motor might decrease. Insulated N-end (nondriven end) bearings and/or common mode filters are also
required for motor bearing currents with motors bigger than 100
kW. For more information, please see the ACS880 hardware
manuals.
Please see below about how to select a filter according to the
motor.
Filter selection table for ACS880
Motor type
ABB motors
Random-wound
M2__, M3__ and
M4__
Form-wound
HX__ and AM__
Old 1) form-wound
HX__ and modular
Random-wound
HX__ and AM__ 2)
HDP
Non-ABB motors
Randomwound
and formwound
Nominal AC supply
voltage
ABB du/dt and common mode filters, insulated N-end motor bearings
PN < 100 kW and
frame size < IEC 315
100 kW ≤ PN < 350 kW or
IEC 315 ≤ frame size < IEC 400
PN < 134 hp and
frame size < NEMA 500
134 hp ≤ PN < 469 hp or
NEMA 500 ≤ frame size ≤ NEMA 580
U N ≤ 500 V
Standard
_
+N
500 V < UN ≤ 600 V
Standard
or
Reinforced
Reinforced
+ du/dt
+ du/dt + N
_
+ du/dt
+N
+ du/dt + N
Reinforced
_
+N
Standard
n/a
+ N + CMF
Check with the motor
manufacturer
+ du/dt with voltages over 500 V + N + CMF
600 V < UN ≤
(cable length
600 V < UN 
(cable length
380 V < UN ≤
690 V
≤ 150 m)
690 V
> 150 m)
690 V
380 V < U N ≤ 690 V
0 V < UN ≤ 500 V
Embedded wire with
fiber glass taping
500 V < U N ≤ 690 V
Consult the motor manufacturer.
+ N + CMF
+ du/dt + N + CMF
U N ≤ 420 V
420 V < UN ≤ 500 V
Standard ÛLL = 1300 V
Standard ÛLL = 1300 V
_
500 V < UN ≤ 600 V
or
Reinforced: Û LL = 1600 V,
0.2 microsecond rise time
Reinforced: ÛLL = 1600 V
600 V < UN ≤ 690 V
1)
Requirements for
Motor insulation system
Manufactured before 1.1.1998.
2)
or
Reinforced: Û LL = 1800 V
Reinforced: ÛLL = 1800 V
Reinforced: Û LL = 2000 V,
0.3 microsecond rise time
+ du/dt
+ N or CMF
+ du/dt + N or
+ du/dt + CMF
_
+ N or CMF
+ du/dt
+ du/dt + N or
+ du/dt + CMF
_
+ N or CMF
+ du/dt + N
+ N or CMF
+ du/dt
_
For motors manufactured before 1.1.1998, check for additional instructions with the motor manufacturer.
The abbreviations used in the table are defined below
Abbr.
Definition
UN
Nominal AC line voltage.
Û LL
Peak line-to-line voltage at motor terminals which the motor insulation must withstand.
PN
Motor nominal power.
du/dt
du/dt filter at the output of the drive. Available both as standard and as an optional add-on kit from ABB.
CMF
Common mode filter. Depending on the drive type, CMF is available from ABB as a factory-installed option (+208) or as an optional add-on kit.
N
N-ned bearing: insulated motor non-drive end bearing.
n/a
Motors of this power range are not available as standard units. Consult the motor manufacturer.
30 ABB industrial drives ACS88 multidrive modules | Catalog
Dimensioning tool for selecting the optimal drive
DriveSize is designed to help select the optimal drive, motor or
transformer for the application. Based on data supplied by the
user, the tool calculates and suggests which drive and motors
to use. DriveSize uses technical specifications found in our
technical catalogs and manuals. It provides default values which
can be changed by the user.
Easy to access and use
DriveSize is a free software and can be used either online
or downloaded for PC from www.abb.com/drives.
DriveSize creates documents for drive and motor dimensioning
based on the load, network and cooling data provided by
the user. Dimensioning results can be viewed graphically and
numerically in the tool.
The tool can be used to calculate currents and network
harmonics for a single supply unit or a whole system. The user
can import a user-defined motor database by using a separate
template that comes with the installation package. DriveSize is
easy to use and has shortcut keys to make navigation quicker.
Catalog | ABB industrial drives ACS880 multidrive modules 31
Summary of features and options
Power and voltage range
Ordering ACS880-04
ACS880-104
ACS880-204 ISU ACS880-304 DSU
code
Single drive
inverter modules (IGBT supply unit) (diode supply unit)
module packages
DxD (6-pulse)
(6- and 12-pulse)
230
400
500
690
V
V
V
V
Mounting
For cabinet mounting
Mounting direction - bookshelf
Mounting direction - flat (= sideways)
Side by side mounting
External drive control unit
Integrated drive control unit
Installation frames for drive modules
Wheels for easy maneuvering of the module
Cabling
Supply bottom entry (module terminals)
Supply top entry (module terminals)
Inverter bottom exit (module terminals)
DC connection bus bars/terminals
Cabling panel for quick module installation/removal
Degree of protection
IP00 (UL type 1)
IP20 (UL open type)
Motor control
DTC (direct torque control)
Software
Primary control program
Drive application programming with CODESYS using
Automation Builder
Application control program for crane
Application control program for winder
Application control program for PCP/ESP pump
Application control program for Rod pump
Application control program for centrifuge/decanter
Support for asynchronous motor
Support for permanent magnet motor
Support for synchrounous reluctance motor (SynRM)
Control panel
Intuitive control panel
Integrated control panel holder in the drive
Control panel mounting platform (flush), DPMP-01
Control connections (I/O) and communications
2 pcs analog inputs, programmable, galvanically isolated
2 pcs analog outputs, programmable
6 pcs digital inputs, programmable, galvanically isolated can be divided into two groups
2 pcs digital inputs/outputs
1 pcs digital input interlock
3 pcs relay outputs programmable
Safe torque off (STO)
Drive-to-drive link/Built-in Modbus
Assistant control panel/PC tool connection
Possibility for external power supply for control unit
Built-in I/O extension and speed feedback modules:
for more details see sections:
“Input/output extension modules for increased connectivity",
"Speed feedback interfaces for precise process control" and
"DDCS communication option modules"
Built-in adapters for several fieldbuses:
for more details see section
“Flexible connectivity to automation networks”
32 ABB industrial drives ACS88 multidrive modules | Catalog
Frame sizes
D6D to D8D
kW
Frame sizes
R1i to R4i, R6i
and n×R8i
kW
1.5 to 2800
1.5 to 3200
5 to 3200
5 to 576
6 to 625
271 to 6070
42 to 648
53 to 810
Frame sizes
n×DxT+n×R8i
Frame sizes
R1i to n×R8i
kW
400 to 1400
560 to 1400
560 to 2200
kW
ACS880-304
DSU (diode
supply unit)
DxT (6- and
12-pulse)
Frame sizes
2×D7T and
n×D8T
kW
323 to 3616
404 to 4520
488 to 5198
P940
11)
C173
–
P905
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
1)
2)
9)
10)
9)
3)
H356
H381
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
P940
N8010
–
–
–
–
–
–
N5050
N5000
N5200
N5250
N5150
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
6)
–
–
–
4)
–
–
–
–
–
–
6)
N7502
J414
J410
–
–
Summary of features and options
Power and voltage range
Ordering ACS880-04
ACS880-104
ACS880-204 ISU ACS880-304 DSU
code
Single drive
inverter modules (IGBT supply unit) (diode supply unit)
module packages
DxD (6-pulse)
(6- and 12-pulse)
230
400
500
690
V
V
V
V
EMC filters
EMC 1st environment, unrestricted distribution (category C2)
EMC 2nd environment, unrestricted distribution (category C3)
EMC 2 nd environment, unrestricted distribution (category C3)
EMC 2 nd environment, unrestricted distribution (category C3)
Line filter
AC or DC choke
LCL
Output filters
Common mode filter
du/dt filters
Braking (see braking unit table)
Brake chopper
Brake resistor
Regenerative braking
Safety options
Safe torque off (STO)
FSO-12, without encoder: Safe stop 1 (SS1)
FSO-12, without encoder: Safely-limited speed (SLS)
FSO-12, without encoder: Safe brake control (SBC)
FSO-12, without encoder: Safe maximum speed (SMS)
FSO-12, without encoder: Safe stop emergency (SSE)
Earth fault monitoring, earthed mains
Earth fault monitoring, unearthed mains
Auxiliary option kits
Fuses, fuse base
DC-fuse switch
Assembly kits for Rittal TS8 cabinets
IP22 to IP54 door and roof kits
Approvals
CE
UL, cUL, CSA
EAC/GOST R 5)
RoHS
C-Tick
Marine type approvals
TÜV Nord certificate for safety functions
Standard
Selectable option, with plus code
Selectable option, external, no plus code
– Not available
Frame sizes
D6D to D8D
kW
Frame sizes
R1i to R4i, R6i
and n×R8i
kW
1.5 to 2800
1.5 to 3200
5 to 3200
5 to 576
6 to 625
271 to 6070
42 to 648
53 to 810
Frame sizes
n×DxT+n×R8i
Frame sizes
R1i to n×R8i
kW
400 to 1400
560 to 1400
560 to 2200
E202
E200
E201
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
8)
323 to 3616
404 to 4520
488 to 5198
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
– 12)
–
E208
kW
ACS880-304
DSU (diode
supply unit)
DxT (6- and
12-pulse)
Frame sizes
2×D7T and
n×D8T
kW
D150
–
–
Q973
Q973
Q973
Q973
Q973
Q954
Notes
1)
R1i to R7i on the module
2)
R8i as external
3)
R1i to R7i without wheels
4)
R1i to R4i as standard
5)
EAC will replace GOST R
6)
Pending
–
6)
–
6)
–
–
–
7)
7)
8)
9)
10)
11)
12)
6)
–
–
6)
–
–
For availablity contact your local ABB representative
Optional in frame sizes R1i to R8i and 400 V/500 V
Only for 6-pulse D8T module
Only for R8i module
Internal with R1i to R4i
Available for R8i
Catalog | ABB industrial drives ACS880 multidrive modules 33
Expertise at every stage of the value chain
Prepurchase
Order
and
delivery
Operation
and
maintenance
Installation
and
commissioning
Upgrade
and
retrofit
Replacement
and
recycling
Training and learning
Technical support
Contracts
The services offered for ABB low voltage drives span the
entire value chain, from the moment a customer makes the
first enquiry through to disposal and recycling of the drive.
Throughout the value chain, ABB provides training and learning,
technical support and contracts. All of this is supported by one
of the most extensive global drive sales and service networks.
Pre-purchase
ABB provides a range of services that help guide the customers
to the right products for their applications.Examples of services
include correct drive selection and dimensioning, energy
appraisal, harmonic survey and EMC assessment.
Order and delivery
Orders can be placed through any ABB office or through ABB’s
channel partners. Orders can be placed and tracked online.
ABB’s sales and services network offers timely deliveries
including express delivery.
Upgrade and retrofit
An existing ABB drive can often be upgraded to the latest
software or hardware to improve the performance of the
application.
Existing processes can be economically modernized by
retrofitting the latest drive technology to mechanical control
equipment, such as inlet guide vanes or dampers or older
generations of drives.
Instead of replacing an entire drive or drive system, it is often
more economical to modernize the old installation by reusing
all relevant parts of the original equipment and purchasing new
where necessary.
Replacement and recycling
ABB can advise on the best replacement drive while ensuring
that the existing drive is disposed in a way that meets all local
environmental regulations.
Installation and commissioning
While many customers have the resources to undertake
installation and commissioning on their own, ABB and its third
party channel companies are available to advise or undertake
the entire drive installation and commissioning.
Entire value chain services
The main services available throughout the value chain include:
Operation and maintenance
Through remote monitoring, ABB can guide the customer
through a fast and efficient fault-finding procedure as well as
analyze the operation of the drive and the customer’s process.
From maintenance assessment to preventive maintenance and
reconditioning of drives, ABB has all the options covered to
keep its customers’ processes operational.
− Technical support – At each stage of the value chain, an ABB
expert is available to offer advice to keep the customer’s
process or plant operational.
Should corrective maintenance of drives be needed, ABB
offers on-site and workshop repair, fully backed up by the most
extensive spare holding.
34 ABB industrial drives ACS88 multidrive modules | Catalog
− Training and learning – ABB offers product and application
training in classrooms and on the Internet.
− Contracts – Drive care contracts and other types of
agreements, from individual services through to complete
drive care covering all repairs and even drive replacements,
are available.
Secure uptime throughout the drive life cycle
ABB follows a four-phase model for managing the life cycles of
its drives. The life cycle phases are active, classic, limited and
obsolete. Within each phase, every drive series has a defined
set of services.
Examples of individual services are drive selection and
dimensioning, installation and commissioning, preventive and
corrective maintenance, remote monitoring and intelligent
diagnostics, technical support, upgrade and retrofit,
replacement and recycling plus training and learning.
In the active phase the drive is in serial production. The drive,
with complete life cycle services, is available for purchase.
In the classic phase, the serial production of the drive has
ended. The drive, with complete life cycle services, is available
for plant extensions.
In the limited phase, the drive is no longer available. The life
cycle services are limited. Spare parts as well as maintenance
and repair services are available as long as materials can be
obtained.
To ensure the availability of complete life cycle services, ABB
recommends that a drive is kept in the active or classic phase
by upgrading, retrofitting or replacing.
In the classic phase ABB carries out an annual review for each
drive life cycle plan. Should any changes to the availability or
duration of the services be necessary, ABB gives a life cycle
announcement indicating eventual change of life cycle phase
and/or any change in the duration of services.
In the limited phase, ABB issues a life cycle phase change
announcement, half a year prior to shifting the product into the
obsolete phase.
Maximizing return on investment
The four-phase life cycle management model provides
customers with a transparent method for managing their
investment in drives. In each phase, customers clearly see what
life cycle services are available, and more importantly, what
services are not available. Decisions on upgrading, retrofitting or
replacing drives can be made with confidence.
In the obsolete phase, the drive is not available. ABB cannot
guarantee availability of services for technical reasons or within
reasonable cost.
ABB drive life cycle management model
Active
The drive, with complete life cycle
services, is available for purchase.
Classic
Limited
Obsolete
Spare part, maintenance and repair
The drive, with complete life cycle
services, is available for plant extensions. services are available as long as
materials can be obtained.
Complete life cycle services
To ensure the availability of complete life cycle services, a drive must be in the
active or classic phase. A drive can be kept in the active or classic phase by
upgrading, retrofitting or replacing.
ABB cannot guarantee availability of life
cycle services for technical reasons or
within reasonable cost.
Limited life cycle services
Caution! A drive entering the limited or obsolete phase has limited repair options.
This may result in unpredictable process downtime. To avoid this possibility, the
drive should be kept in the active or classic phase.
Catalog | ABB industrial drives ACS880 multidrive modules 35
For more information please contact your
local ABB representative or visit:
© Copyright 2014 ABB. All rights reserved.
Specifications subject to change without notice.
www.abb.com/drives
ACS880 drive
modules web page
3AUA0000164773 REV F US 6.10.2014 #17168
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