Data, signal, and power connectivity solutions in form

Document technical information

Format pdf
Size 4.2 MB
First found Jun 9, 2017

Document content analysis

Language
English
Type
not defined
Concepts
no text concepts found

Persons

Organizations

Places

Transcript

Data, signal, and power connectivity solutions in form
factors ranging from latest generation to legacy
C4ISR / tactical communications
connectors and cables
C4ISR / tactical communications solutions overview
4 C4ISR and Mission-Systems Capabilities
• Extensive Harsh Environment Program Heritage
• Quick Turn Custom Solutions
8 Ten-Pin Mini Data Connectors
• Supports Data Rates up to 10 Gigabits / Second
• Under ½ Inch (13mm) Diameter Shells
18 MIL--DTL--55116 Connectors
• QPL, NSA, Filtered, and Specialized Solutions
• 5 to 27 Contacts
2
EATON Tactical Communications Connectors
7 Hot Shoe Connectors
• Cable and Panel-Mount Solutions
• Accordion or Pogo-Pin Contacts
10 Micro-Military Connectors
• Significantly Smaller Sizes and Lower Weights than
MIL--DTL--38999 Connectors
26 MIL--DTL--55181 Connectors
• QPL and Specialized Plugs and Receptacles
• Power Splitting Solutions and Cables
Latest generation and legacy form factors
40 GPS Panel-Mount Connectors
• Program Heritage Includes SINCGARS
• Meets MIL--STD-810 Water Immersion
42 MIL--DTL--26482 Connectors
• 2 to 13 Contacts
• Extensive Vehicle Intercom Heritage
44 Battery Connectors
• BB-590/U Battery Compatible Panel Mount
• Miniaturized In-Line Solutions
46 Power Tray Connectors
• Program Heritage Includes SINCGARS
• EMI/RFI and ESD Protected Solutions
48 MIL--DTL--10544 Connectors
• 10 Contact Solutions
• Receptacles and Straight or Right-Angle Plugs
50 MIL--DTL--12520 Connectors
• Round and Cathedral Form Factors
• 4 to 30-Contact Solutions
EATON Tactical Communications Connectors
3
C4ISR and mission systems solutions
Heritage proven products and
custom capabilities position Eaton
as a primary source for C4ISR and
mission systems interconnect for
MIL-DTL-38999 Series III and IV solutions support applications ranging from
battlefield-weapons control to airborne-weapons release.
all physical domains: air, space,
sea, and terrestrial.
Eaton has the product breadth and demonstrated field-proven
performance needed to support a broad range of C4ISR and
mission-system applications.
QPL and specialized standard products and modified/custom
solution capabilities include:
• Form factors ranging from latest generation miniaturized
to legacy.
• High-current power, high-speed data, and filtered
signal solutions.
• Operation in extreme EMI/RFI, temperatures,
shock/vibration, radiation, corrosive media, and
vacuum/pressures.
• Custom connectors, cable assemblies, wiring harnesses,
and non-explosive actuators.
Mission-system-connectivity heritage includes shoulder fired guided missiles
and shipboard vertical launch missiles.
Naval interconnect heritage includes sonar arrays, minesweepers, propulsion
control, ROVs, and weapons control.
From subsea to space; Eaton’s program heritage includes custom connector/cable assemblies for submarine weapons control (left) and MIL-DTL-38999
NATC, space-rated (right) applications.
4
EATON Tactical Communications Connectors
C4ISR and mission systems program heritage
Multiple generations of C4ISR and mission systems
platforms have relied on Eaton connectors, cables, and
non-explosive actuators.
The table below is a partial listing of the programs that
comprise over 40 years of harsh-environment-application
successes extending from the depths of the Marianas Trench
to the reaches of deep space.
Application Type
Eaton’s heritage includes
enabling ordinanceguidance-fin releases
and propulsion-stage
separations.
Programs
• Bowman and Clansman Radio Systems
C4ISR Tacom Radio Systems
• Joint Tactical Radio Systems (JTRS):
• Ground Mobile Radios (GMR)
• Consolidated Single Channel Handheld Radios (CSCHR)
• Handheld, Manpack, and Small Form Fit (HMS)
• Single Channel Ground and Airborne Radio System (SINCGARS)
• VIC5 Integrated Vehicle Intercom System
• Abrams and Bradley Tanks
• Javelin and TOW Guided-Missile Systems
Terrestrial C4ISR and Mission Systems
• MRAP, and Stryker Combat Vehicles
• Multiple Generations of the Howitzer
• Patriot Missile System
• MK105 Magnetic Influence Minesweeping System
• Harpoon Missile System
Naval C4ISR and Mission Systems
• MK41 Vertical Launch System
• Sea Lance, Standard, and Tomahawk Missile Systems
• Trident Ballistic Missiles
• Virginia-Class Submarine, Launch-Tube Control
• F-18 Wing-Pylon Connector
• Global Hawk Unmanned Aerial Vehicle (UAV)
Airborne C4ISR and Mission Systems
• Joint Direct Attack Munition Guidance Kits
• Predator A, Predator B Reaper, and Predator C Avengers UAVs
• Small Diameter Bomb (SDB) Flight Termination System
• Snakeye Bomb and SDB Fin Releases
• Exoatmospheric Kill Vehicles
• GPS Satellite Constellation
Space rated C4ISR and Mission Systems
• Minuteman III Re-Entry Vehicles
• MILSTAR Satellite Communications Network
• Peacekeeper ICBM
• Titan Rocket Stage Separation
EATON Tactical Communications Connectors
5
Heritage proven custom capabilities
Eaton combines advanced
engineering tools with an
extensive array of manufacturing
resources to quickly deliver
custom solutions.
Harsh environment, custom capabilities include connectors for cryogenic fuel
and coolant monitoring.
3D modeling software is integrated with CAM resources to concurrently manufacture parts for prototype solutions including inserts, which can be machined or
molded as needed to meet schedule requirements. An extensive array of in-house environmental test equipment, including thermal-vacuum chambers, also accelerates prototype development.
Mission critical engineering resources
6
Technology portfolio
Extensive experience
An extensive portfolio of field-proven
products and technologies satisfies
a significant number of customer
requirements with only minor
modifications.
Eaton has an in-depth understanding
of the materials, mechanisms,
and electronic design required for
harsh environment, mission-critical
applications.
Modeling and simulation
Defined toll-gate process
Our design teams utilize SolidWorks
to simulate a complete array of
harsh-environment mechanical and
thermal stresses.
New product development is
controlled through a defined tollgate process to ensure consistent,
predictable, and successful results.
EATON Tactical Communications Connectors
Hotshoe connectors
Eaton utilizes standardized designs and production processes
to facilitate quick-turn development of custom hotshoeconnector solutions. Design options include:
• Accordion or pogo pin style contacts.
• Single or redundant contacts for each position with pointed,
2D cupped, or radiused-tip geometries.
• Tail configurations include through hole, SMT, vertical
mating, and right-angle mating.
• Custom connector/cable assemblies.
Please contact Eaton to discuss hotshoe connectors tailored
to your specific application requirements.
Accordion-Spring Contacts Compared To Traditional Designs
Electrical
Mechanical
Larger Contact Surface Areas Reduce Impedance
Improved Contact Resistance Stability
Single-Piece Design Eliminates the Possibility of Contaminant Build Up
Between Contact Parts
Mechanical Properties are Maintained over an Exponentially Higher Number
of Engagement Cycles
Scrubbing action of accordion-style contacts provides
reliable connections even after exposure to moisture
360° EMI/RFI shielding
End-to-end connectivity solutions
include custom cable assemblies
and wiring harnesses
Flat-pin designs
facilitate high-contactdensity solutions
Environmental protections include
internal moisture sealing
EATON Tactical Communications Connectors
7
Miniaturized ten-pin connectors
Eaton’s miniaturized 10-pin connectors deliver high-speed data
capabilities in form factors that are approximately one-halfinch in diameter. Additional features of these ultra-compact
solutions include:
• Supports data rates up to 10 gigabits per second.
• EMI/RFI protection includes shielded cables and receptacle
case-grounding pins.
• 1.4 amps per contact current rating.
• Rugged designs survive 2000 engagement cycles.
General Specifications
Materials and Finishes
Electrical
Mechanical
Receptacle and Plug Shells
Panel Nuts
Contacts
Inserts
Cable Shield Ferrule
Cable Overmold Material
Dielectric Strength
Insulation Resistance
Current Rating per Contact
Cable Construction
Environmental Sealing
Water Immersion
Mate/Unmate Durability
EMI/RFI protection
includes cable shielding
and receptacle shell
ground pins
Passivated Stainless Steel
Passivated Stainless Steel
Phosphor Bronze/Gold over Nickel
Nylon Type 6/6 (Zytel 101)
Brass/Nickel
Black Santoprene
500 VRMS
1000 Megaohms Minimum at 500VDC
1.4 Amps
10 Conductor, 28AWG Shielded Cable
15 PSI
One Meter
2000 Cycles
Supports data rates
up to 10 Gb/s
Cable assembly options
include application specific
lengths and terminations
Passivated stainless-steel shells
8
EATON Tactical Communications Connectors
Miniaturized ten-pin data connectors
Plug/cable assembly ordering information
Mates with receptacle part number CIMP1-10P-1
CIMDC1 - 10S - LLL
Prefix for miniaturized
data-cable assembly
Plug/cable assembly length in
centimeters as per drawing below
10 socket contact designator
Length as per part number LLL designator
2.0”
(50.80mm)
0.50”
(12.70mm)
Over Mold
CIMDC1-10S plug
0.38”
(9.65mm)
Flats
0.55”
(13.97mm)
Ø0.65”
(Ø16.51mm)
Jam Nut
10 conductor,
28 AWG shielded cable
0.15”
(3.81mm)
Typ.
Ø0.56”
(Ø14.22mm)
CIMP1-10P-1 Receptacle
0.09”
(2.29mm)
0.15”
(3.81mm)
0.12”
(3.05mm)
Max. Panel Thickness
Solder-pin terminations
include case ground.
EATON Tactical Communications Connectors
9
Micro-military circular connectors
Eaton’s micro-military circular connectors incorporate latestgeneration designs that deliver uncompromised performance
in harsh environment applications ranging from C4ISR to
space flight. Additional features include:
• Significantly smaller sizes, lower weights, and higher
contact densities than MIL--DTL--38999 connectors.
• Coupling mechanisms that stay engaged in high shock and
vibration environments and redundant insert retention.
• A comprehensive range of solutions; dual start: shell sizes
6 – 10 and triple start: shell sizes 8 – 12.
• Mating compatibility with micro-miniature connectors from
other manufacturers.
Micro-Military Circular Connectors Overview
Solutions
M1 Series (Dual Start)
M5 Series (Triple Start)
Coupling Threads
ACME Threads
ACME Threads
Coupling Mechanisms
All Products Feature Ruggedized, Anti-Decoupling Ratchet Mechanisms
Mating
1.5 Turns to Full Mate
1 Turn to Full Mate
Shell Sizes
6,7,9, & 10
8,9,11, & 12
Contact Configurations
#23 AWG: 7 – 26 Contacts per Connector, #16 AWG: 1 – 4 Contacts per Connector
Contacts Meet MIL-C-39029 and Utilize Crimped Terminations
Custom Capabilities
Application-Specific Inserts, Materials, Platings, Cable Assemblies, and Space-Rated Solutions
Latest generation designs deliver uncompromised performance
in mission-critical applications
Extremely robust, insertretention design includes
epoxy bonds and redundant
mechanical retainers
Anti-decoupling ratcheting
mechanisms maintain
engagement in high shock
and vibration environments
360° grounding fingers
(M5 plugs) provide 85
dB EMI protection from
100MHz to 1000MHz
10
EATON Tactical Communications Connectors
Finish options include
cadmium/olive drab rated
to survive 500 hours of salt
spray and RoHS compliant,
electroless nickel
Application specific
performance modifications
include compliance to NASA
low volatile condensable
materials per ASTM E595
High-contact-density designs
provide significant weight and
size savings compared to
MIL--DTL--38999 connectors.
Micro-military circular connectors
General Specifications
Materials and Finishes
Electrical
Mechanical and
Environmental
Shell and Coupling Ring
6061 Aluminum
Contacts
Copper Alloy, Gold Plated
Inserts
LPS (Liquid Crystal Polymer) 30% Glass Filled
Grommet and Seal
Fluorosilicone
Contact Retaining Springs
Beryllium Copper
Dielectric Withstand Voltage (DWV)
23 AWG Contact Inserts: 500 VAC
16 AWG Contact Inserts: 1800 VAC
Insulation Resistance (IR)
5000 Megaohms Minimum
Contact Current Ratings
#23 Contacts – 5 Amps, #16 Contacts – 13 Amps
EMI/RFI Shielding
M1 Series: 55 dB Minimum from 100MHz to 1000MHz
M5 Series: 85 dB Minimum from 100MHz to 1000MHz
Contact Retention
#23 Contacts: 15 pounds, #16 Contacts: 25 pounds
Shock and Vibration
300 g’s Shock, 37 g’s Random Vibration
Insert Retention
Epoxy Bonds and Redundant Mechanical Retainers
Water Immersion
MIL-STD-810, Method 512, One Meter Immersion for One Hour
Mate/Unmate Durability
M1 Series: 2000 Cycles, M5 Series: 500 Cycles
Finish Classes
Class F
Class W
Plating Type
Electroless Nickel
Cadmium/Olive Drab
Compliances
ASTM B733 & RoHS
QQ-P-416
Operating Temperatures
-65°C to 200°C (-85°F to 392°F)
-65°C to 175°C (-85°F to 347°F)
Corrosion Resistance
Withstands 48 Hours Salt Spray
Withstands 500 Hours Salt Spray
Shell-to-Shell Conductivity
1.0 Millivolt Maximum Drop
2.5 Millivolts Maximum Drop
EATON Tactical Communications Connectors
11
Micro-military circular connectors
Micro-military connector ordering information
M1 G6 F 06 - 07 P A
Series
Keying Positions
Shell Type
Contact Type
Finish Class
Insert Arrangement
Shell Size
Type/Designation
Series
Shell Type
Finish Classes
Description
M1
Double Start ACME Threads
M5
Triple Start ACME Threads
06
M1 In-Line Plug, Accessory Thread (no EMI)
16
M1 In-Line Plug, Banding Platform (no EMI)
G6
M5 In-Line Plug, Accessory Thread (EMI)
H6
M5 In-Line Plug, Banding Platform (EMI)
00
Square-Flange Receptacle, Accessory Thread
10
Square-Flange Receptacle, Banding Platform
03
In-Line Receptacle, Accessory Thread
13
Type/Designation
Contact Type
Description
P
Pin
S
Socket
A
Pin Compatible Insert Shipped without Contacts
B
Socket Compatible Insert Shipped without Contacts
X°
Y°
A
150°
210°
B
75°
210°
C
95°
230°
In-Line Receptacle, Banding Platform
D
140°
275°
07
Jam-Nut Receptacle, Accessory Thread
E
75°
275°
17
Jam-Nut Receptacle, Banding Platform
F
95°
210°
F
Electroless Nickel per ASTM B733
W
CAD/OD per QQ P-416
Keying Positions
Notes
Normal
M1 Series Only
Keying
Positions
Y°
Contact Eaton to discuss application specific finish classes, including
space-rated solutions.
12
EATON Tactical Communications Connectors
X°
X°
Plug View
Receptacle View
Y°
Micro-military circular connectors
1
23AWG Contact
Insert Arrangements
2
6
3
7
5
4
2
3
1
7
7
4
10
9
8
3 2 1
4
12
16
8
19 18 17
13
6
11
15
18
23
3 1 2
25 26 24
4
9
12
16
21
M1 Series Shell - Insert #
06-07
07-10
09-19
10-26
M5 Series Shell - Insert #
08-07
09-10
11-19
12-26
Number of Contacts
7
10
19
26
Current Rating per Contact
5 Amps
5 Amps
5 Amps
5 Amps
1
2
4
3
16AWG Contact
Insert Arrangements
M1 Series Shell - Insert #
06-01
09-04
M5 Series Shell - Insert #
08-01
11-04
Number of Contacts
1
4
Current Rating per Contact
13 Amps
13 Amps
Contact Eaton to discuss quick turn, application specific
contacts and insert arrangements.
End-to-End Connectivity Solutions Include Custom
Cable Assemblies
Cable assembly and wiring harness design and manufacturing
capabilities include: overmolded; RF coaxial; flat ribbon; fiber
optic; and voice, data, and hybrid communications.
Our engineers are experts at providing protection against
harsh-environmental conditions including:
• Extreme high and low temperatures
• Shock and vibration
• Radiation
• Corrosive contaminants
• EMI and RFI
• Vacuum and pressures to 20,000 PSI
In addition to turnkey design and manufacturing for new
projects, quick-turn capabilities include shielded; build-to-print
services for production-ready designs.
EATON Tactical Communications Connectors
13
In-line plug mechanical drawings
M1 Series
Size 16 contacts: .13 Max.
Size 23 contacts: .00 Max.
Size 16 contacts: .15 Max.
Size 23 contacts: .00 Max.
1.05 Max.
(26.67 mm)
1.05 Max.
(26.67 mm)
ØC
ØC
D Thread
E Thread
E Thread
Models with accessory threads
Models with rear accessory threads
Shell size
ØG
Models with banded platforms
Models with banded platforms
ØC
D Thread
E Thread
ØG
6
0.690
.3750-32 UNEF-2A
.3750-.05P-.1L-2B
0.320
7
0.775
.4375-28 UNEF-2A
.4375-.05P-.1L-2B
0.380
9
0.910
.5625-24 UNEF-2A
.5625-.05P-.1L-2B
0.498
10
0.995
.6250-24 UNEF-2A
.6250-.05P-.1L-2B
0.584
M5 Series
1.05” Max.
(26.67 mm)
1.08” Max.
(27.43 mm)
D Thread
ØC
ØC
E Thread
E Thread
Models with accessory threads
Models with rear accessory threads
Shell size
ØG
Models with banded platforms
ØC
D Thread
E Thread
ØG
8
0.691
.3750-32 UNEF-2A
.5000-.1P-.3L-2B
0.320
9
0.787
.4375-28 UNEF-2A
.5625-.1P-.3L-2B
0.379
11
0.916
.5625-24 UNEF-2A
.6875-.1P-.3L-2B
0.497
12
0.995
.6250-24 UNEF-2A
.7500-.1P-.3L-2B
0.585
14
EATON Tactical Communications Connectors
Jam-nut receptacle mechanical drawings
M1 Series
Size 16 contacts: 0.08” Max.
Size 23 contacts: 0.00” Max.
0.99” Max.
(25.15 mm)
0.93”
(23.62 mm)
ØB Max.
F Thread
A Max. Flat
E Thread
E Thread
0.39” Max
(9.91 mm)
0.06” Max
(1.52 mm)
G Thread
A Max. Flat
0.44” Max.
(11.18 mm)
Models with rear accessory threads
Models with accessory threads
Shell size
0.06” Max.
(1.52 mm)
G Thread
Models
with
banded
platforms
Models
with
banded
platforms
A
B
E Thread
F Thread
G Thread
6
0.620
0.660
.3750-.05P-.1L-2B
.3750-32 UNEF-2A
.4375-28 UNEF-2A
7
0.748
0.780
.4375-.05P-.1L-2B
.4375-28 UNEF-2A
.5625-28 UN-2A
9
0.815
0.855
.5625-.05P-.1L-2B
.5625-24 UNEF-2A
.6250-28 UN-2A
10
0.880
0.915
.6250-.05P-.1L-2B
.6250-24 UNEF-2A
.6875-28 UN-2A
M5 Series
Size 16 contacts: 0.25 Max.
Size 23 contacts: 0.00 Max.
Size 16 contacts: 0.03 Max.
Size 23 contacts: 0.00 Max.
1.17” Max.
(29.72 mm)
1.17” Max.
(29.72 mm)
A Max
0.75” Max.
(19.05 mm)
0.75” Max.
(19.05 mm)
A Max
F Thread
E Thread
E Thread
G Thread
G Thread
Models with banded platforms
Models with banded platforms
Models
accessory
threads
Modelswith
withrear
accessory
threads
Shell size
A
B
E Thread
F Thread
G Thread
8
0.755
0.785
.5000-.1P-.3L-2A
.3750-32 UNEF-2A
.5625-28 UN-2A
9
0.875
0.905
.5625-.1P-.3L-2A
.4375-28 UNEF-2A
.6875-28 UN-2A
11
0.950
0.980
.6875-.1P-.3L-2A
.5625-24 UNEF-2A
.7500-28 UN-2A
12
1.060
1.085
.7500-.1P-.3L-2A
.6250-24 UNEF-2A
.8125-28 UN-2A
ØB Max
EATON Tactical Communications Connectors
15
In-line receptacle mechanical drawings
M1 Series
Size 16 Contacts: .19 Max.
Size 23 Contacts: .00 Max.
Size 16 Contacts: .03 Max.
Size 23 Contacts: .03 Max.
E Thread
F Thread
0.06” Max.
(1.52 mm)
E Thread
0.06” Max.
(1.52 mm)
0.39” Max.
(9.91 mm)
ØC Max.
0.45” Max.
(11.43 mm)
Models with banded platforms
Models with banded platforms
Models
with
rear
accessory
threads
Models
with
accessory
threads
Shell size
D Max. Flat
0.81” Max.
(20.57 mm)
0.75” Max.
(19.05 mm)
C
D
E Thread
F Thread
6
0.430
0.410
.3750-.05P-.1L-2A
.3750-32 UNEF-2A
7
0.505
0.470
.4375-.05P-.1L-2A
.4375-28 UNEF-2A
9
0.630
0.600
.5625-.05P-.1L-2A
.5625-24 UNEF-2A
10
0.690
0.660
.6250-.05P-.1L-2A
.6250-24 UNEF-2A
M5 Series
Size 16 Contacts: .28 Max.
Size 23 Contacts: .03 Max.
Size 16 Contacts: .28 Max.
Size 23 Contacts: .03 Max.
0.96”
(24.38mm)
0.96”
(24.38mm)
0.54”
(13.72mm)
E Thread
F Thread
E Thread
Models with banded platforms
with
accessory
threads
ModelsModels
with rear
accessory
threads
Shell size
D Max. Flat
0.54”
(13.72mm)
Models with banded platforms
C
D
E Thread
F Thread
8
0.560
0.530
.5000-.1P-.3L-2A
.3750-32 UNEF-2A
9
0.635
0.595
.5625-.1P-.3L-2A
.4375-28 UNEF-2A
11
0.760
0.720
.6875-.1P-.3L-2A
.5625-24 UNEF-2A
12
0.823
0.783
.7500-.1P-.3L-2A
.6250-24 UNEF-2A
16
EATON Tactical Communications Connectors
ØC Max.
Square-flange receptacle mechanical drawings
M1 Series
Size 16 Contacts: .19 Max.
Size 23 Contacts: .00 Max.
Size 16 Contacts: .25 Max.
Size 23 Contacts: .03 Max.
0.75” Max.
(19.05 mm)
0.81” Max.
(20.57 mm)
A Max.
A Max.
E Thread
E Thread
F Thread
0.06” Max.
(1.52 mm)
Shell size
4X ØD
0.06” Max.
(1.52 mm)
0.39” Max.
(9.91 mm)
Models
with
rearaccessory
accessorythreads
threads
Models
with
B
0.45” Max.
(11.43 mm)
Models
Modelswith
withbanded
bandedplatforms
platforms
A
B
D
E Thread
F Thread
6
0.615
0.423
0.093
.3750-.05P-.1L-2A
.3750-32 UNEF-2A
7
0.675
0.483
0.093
.4375-.05P-.1L-2A
.4375-28 UNEF-2A
9
0.875
0.607
0.128
.5625-.05P-.1L-2A
.5625-24 UNEF-2A
10
0.915
0.670
0.128
.6250-.05P-.1L-2A
.6250-24 UNEF-2A
M5 Series
Size 16 Contacts: .28 Max.
Size 23 Contacts: .03 Max.
Size 16 Contacts: .28 Max.
Size 23 Contacts: .03 Max.
0.96”
(24.38 mm)
0.54”
(13.72 mm)
0.96” Max.
(24.38 mm)
0.54” Max.
(13.72 mm)
A Max.
A Max.
F Thread
E Thread
E Thread
Models with banded platforms
Models with banded platforms
Models with accessory threads
Models with rear accessory threads
Shell size
B
A
B
D
E Thread
F Thread
8
0.875
0.660
0.094
.5000-.1P-.3L-2A
.3750-32 UNEF-2A
9
0.938
0.723
0.094
.5625-.1P-.3L-2A
.4375-28 UNEF-2A
11
1.064
0.838
0.094
.6875-.1P-.3L-2A
.5625-24 UNEF-2A
12
1.124
0.909
0.094
.7500-.1P-.3L-2A
.6250-24 UNEF-2A
4X ØD
EATON Tactical Communications Connectors
17
MIL-DTL-55116 solutions
Eaton’s MIL--DTL--55116 connectors and cable assemblies
incorporate rugged designs that have been field proven in an
extensive range of applications that include the SINCGARS
and JTRS radio systems.
A comprehensive array of QPL and specialized designs
includes in-line and panel-mount connectors, EMI/RFI filtered
receptacles (left image), feedthroughs, and extended length,
bulkhead connectors (right image).
Quick turn, custom solutions include cable assemblies,
wiring harnesses, and high-pin-count connectors that utilize
MIL--DTL--55116-style shells.
MIL-DTL-55116-style
solutions are available
with up to 27 contacts
End-to-end connectivity solutions include
cable assemblies and wiring harnesses.
Gold over
nickel contact
platings.
Shell materials include
stainless steel and
weight-saving aluminum.
Field serviceable and over-molded
configurations available.
18
EATON Tactical Communications Connectors
Solutions overview and general specifications
20 QPL, NSA and specialized plugs
• M55116/1 to /8
• NSA ON241774-1 and -2
• Lightweight and right angle
• Thread and flange panel mount
22 QPL, NSA, and filtered receptacles
• M55116/11 to /14
• M55116/9 and /10
• NSA ON241775-1 to -5
• Application-optimized filtered solutions
23 Specialized receptacles
• Extended bodies for bulkhead mounting
• Double-ended feedthroughs
24 High-density solutions
• 19 and 27 contact connectors
• In-line, panel mount, and filtered configurations
Materials and Finishes
Shells And Panel Nuts
Backshell (Extended Receptacle)
Contact Material
Contact Plating
Insert
Passivated Stainless Steel, Aluminum Shells Available as Noted on Detail Pages
Nickel-Plated Brass
Copper Alloy
Gold Over Nickel
Diallyl Phthalate per MIL-M-14F, Type MDG
Electrical
Dielectric Strength
Insulation Resistance
Contact Resistance (mated)
500 VRMS
1000 Megaohms Minimum
0.05 Ohms Maximum
Mechanical
Air Pressure
Water Immersion
Mate/Unmate Durability
2.5 PSI
48 Hours at Six Feet
3000 Cycles
EATON Tactical Communications Connectors
19
MIL-DTL-55116 QPL, NSA, and specialized plugs
Eaton’s MIL-DTL-55116 solutions include an extensive array of
heritage proven, standard plugs and custom capabilities:
• Cable-mount solutions in QPL, NSA, lightweight, and
right-angle configurations.
• Panel-mount plugs with rear threads or mounting flanges.
• Application-specific backshells that support environmental
sealing and EMI/RFI shielding.
• Custom cable assemblies and wiring harnesses.
In-Line Type
U-229
Wire
Strain
Reliefs
U-182
Molded
Strain
Reliefs
NSA
Model Numbers
# Contacts
Terminations
M55116/1-X
M55116/2-X
5
6
Crimped
Crimped
M55116/3-X
5
Solder Cups
M55116/4-X
6
Solder Cups
M55116/5-X
M55116/6-X
M55116/7-X
M55116/8-X
ON241774-1
ON241774-2
5
6
5
6
6
6
Crimped
Crimped
Solder Cups
Solder Cups
Solder Cups
Crimped
CI529RA-1 and CI629RA-1 in-line plugs support right-angle cable mounting.
20
EATON Tactical Communications Connectors
Specifications And National
Stock Numbers (NSNs)
NSN 5935-01-373-6341 = M55116/1-3
NSN 5935-01-465-3101 = M55116/2-3
NSN 5935-01-439-9280 = M55116/3-2
NSN 5935-01-482-9006 = M55116/3-4
NSN 5935-01-499-4241 = M55116/4-2
NSN 5935-01-412-4102 = M55116/4-3
NSN 5935-01-383-4173 = M55116/4-4
NSN 5935-01-383-4851 = M55116/4-5
NSN 5935-00-462-3075 = M55116/5-1
n/a
n/a
n/a
DoD Specification ON241774-1
DoD Specification ON241774-2
“X” Cable
Designation
Maximum Cable
Outside Diameter
0
1
2
3
4
5
No Strain Relief
0.165”
0.228”
0.250”
0.290”
0.320”
MIL-DTL-55116 QPL, NSA, and specialized plugs
Lightweight
Plugs are
Approximately
50% Lighter
than QPL
Solutions*
In-Line Plug
Configurations
Five Contacts
Overmolded
Strain Reliefs
Six Contacts
Overmolded
Strain Reliefs
Lightweight Plug
Part Number
Cable
Sizes
Shell
Material
*Weight
(Ounces)
GC217-1-4
GC217-3-16
GC217A-1-4
GC217A-3-16
GC617-1 -4
GC617-3-16
GC617A-1-4
GC617A-3-16
1/4”
3/16”
1/4”
3/16”
1/4”
3/16”
1/4”
3/16”
Stainless Steel
Stainless Steel
Aluminum
Aluminum
Stainless Steel
Stainless Steel
Aluminum
Aluminum
1.20
1.20
0.81
0.81
1.19
1.19
0.80
0.80
* Approximate weight of QPL solutions is two ounces.
Type
Part Number
Contacts
In-line, 90° Cable Entry
CI529RA-1
CI629RA-1
5
6
The products listed above utilize stainless-steel shells, rigid contacts, and solder cup terminations.
Type
Part Number
Contacts
Mounting
Panel
Mount
GC429
GC529
GC629
GC729
5
6
5
6
Rear Thread
Rear Thread
Square Flange
Square Flange
The products listed above utilize stainless-steel shells, rigid contacts, and solder cup terminations.
0.17”
(4.32mm)
0.27”
(6.86mm)
0.78”
(19.81mm)
1.17”
(29.72mm)
Ø0.83”
(Ø21.08mm)
0.78”
(19.81mm)
0.50”
(12.70mm)
Ø0.83”
(Ø21.08mm)
1.31”
(33.27mm)
CI529RA-1 and CI629RA-1
0.22”
(5.59mm)
Ø0.78”
(Ø19.81mm)
0.94”
(23.88mm)
Square Mounting Flange
GC429 and GC529
GC629 and GC729
EATON Tactical Communications Connectors
21
MIL-DTL-55116 QPL, NSA, and filtered receptacles
Eaton’s MIL-DTL-55116 solutions include an extensive array of
heritage proven standard receptacles and custom capabilities:
• Cable-mount M55116/11 to /14
• Panel-mount M55116/9 and /10
• NSA connectors, ON241775-1 to -5
• Application optimized filtered solutions
• Custom backshells, cable assemblies, and
wiring harnesses.
QPL In-Line Receptacles*
Type
U-228
Wire Strain
Reliefs
Model Numbers
M55116/11-X
M55116/13-X
M55116/12-X
# Contacts
5
5
6
Terminations
Crimped
Solder Cups
Crimped
M55116/14-X
6
Solder Cups
NSNs Cross Referenced By Model Numbers
n/a
5935-00-929-7082 = M55116/13-3
5935-01-552-4361 = M55116/12-3
5935-01-512-5620 = M55116/14-3
5935-01-383-6960 = M55116/14-4
*”X” values designate strain-relief options to accommodate the cable sizes listed in the table below. The part numbers listed above are configured with spring-loaded contacts and stainless-steel shells.
Panel Mount Receptacles
Type
U-183
NSA
Model Numbers
M55116/9-0
M55116/10-0
ON241775-1
ON241775-2
ON241775-3
ON241775-4
ON241775-5
“X” Cable
Designation
Maximum Cable
Outside Diameter
0
1
2
3
4
5
No Strain Relief
0.165”
0.228”
0.250”
0.290”
0.320”
# Contacts
5
6
6
6
6
6
6
The part numbers listed above are configured with spring-loaded contacts and
stainless-steel shells. U-183 receptacles utilize the T-1104-03 spanner wrench.
22
EATON Tactical Communications Connectors
Terminations
Solder Cups
Solder Cups
Solder Cups
Solder Pins
Solder Cups
Solder Pins
Solder Cups
Specifications and National Stock Numbers (NSNs)
NSN 5935-01-304-6787
NSN 5935-01-356-8083
DoD Specification ON241775-1
DoD Specification ON241775-2
DoD Specification ON241775-3
DoD Specification ON241775-4
DoD Specification ON241775-5
Filtered Solutions
MIL--DTL--55116-style filtered receptacles
can be optimized for any frequency,
voltage, TVS, and impedance requirements.
MIL-DTL-55116 specialized receptacles
Extended Body
Receptacles Provide
up to 2¼” Additional
Bulkhead Penetration
Mounting
Double-Ended
Receptacles are Ideal
Feedthrough Solutions
Type*
Panel
Lightweight Rear Mount
Panel
Bulkhead
Double-Ended Feedthrough
Extended Body**
Model Numbers
# Contacts
Contact Type
Terminations
GC183S
GC683S
GC283FT
CI10654871
5
6
6
6
Spring Loaded
Spring Loaded
Spring Loaded
Spring Loaded
Solder Cups
Solder Cups
Solder Cups
Solder Cups
* The products listed above feature stainless-steel shells.
** Extended-body-receptacle backshells are constructed from nickel-plated brass.
0.66”
(16.77mm)
0.12”(3.05mm)
Max. Panel
L Thickness
0.97”
(24.64mm)
0.83”
(21.08mm)
0.76”
(19.30mm)
2.25”
(57.15mm)
0.80”
(20.32mm)
1.13”
(28.70mm)
U-228 Style, In-Line Receptacle
U-183 Style, Panel Mount
0.79”
(20.07mm)
0.12” (3.05mm)
Max. Panel
Thickness
0.59”
(14.99mm)
0.81”
(20.57mm)
0.66”
(16.76mm)
1.14”
(28.96mm)
GC183S and GC683S
Weight = 0.72 ounces
0.79”
(20.07mm)
0.92”
(23.37mm)
0.34”
(8.64mm)
0.64”
(16.26mm)
0.65”
(16.51mm)
Ø0.96”
(Ø24.38mm)
1.90”
(48.26mm)
GC283FT Double
Ended Feedthrough
3.48”
(88.39mm)
CI10654871 Extended
Body Receptacle
EATON Tactical Communications Connectors
23
MIL-DTL-55116 high-density solutions
These high-contact-density solutions support mixed audio,
signal, and data applications that require more contacts than
provided by MIL-DTL-55116 QPL connectors.
• Gold-over-nickel contacts are rated for 0.23 amps and 3000
mate and demate cycles.
• 500Vrms dielectric withstand voltage.
• Passivated, stainless-steel shells.
• Solutions include EMI/RFI filtered receptacles.
• Custom capabilities include cable assemblies and wiring
harnesses.
# Contacts
Model Numbers
Type
Mounting
Termination
Configuration
19
19
27
27
CIA3245089-3
GCA3245088-3
Contact Eaton
Contact Eaton
Plug
Receptacle
Plug
Receptacle
Cable
Panel
Cable
Panel
Solder Cups
Solder Pins
Solder Cups
Solder Pins
Compatible with Size 17 Backshells
Front Mount
Compatible with Size 17 Backshells
EMI/RFI “T” Filter
24
EATON Tactical Communications Connectors
(1.52mm)
0.83”
( 21.08mm)
0.96”
(24.38mm)
0.59”
(14.99mm)
MIL-DTL-55116 high-density solutions
11-Contract CI1183-1
11-Contact CI1129RA-1
0.69”
(17.53mm)
1.39”
(35.31mm)
0.15”
(3.81mm)
28 Teeth
Per MS27467,
Shell Size 17
19-Contact CIA3245089-3
19-Contract GCA3245088-3
0.85”
(21.59mm)
1.00”
(25.4mm)
0.29”
(7.37mm)
1.39”
(35.31mm)
28 Teeth
Per MS27467,
Shell Size 17
Pins omitted
for clarity
27-Contact Receptacle
0.15”
(3.81mm)
27-Contact Plug
EATON Tactical Communications Connectors
25
MIL-DTL-55181 solutions
Eaton offers a comprehensive range of MIL--DTL--55181 QPL
and specialized solutions. This extensive range of field-proven
products can be leveraged to quickly develop application
specific solutions including custom cable assemblies.
Innovations include a stacking connector that enables power
splitting in the field without the use of Y cables. The stacking
connector incorporates plug contacts that are mated to the
battery pictured to the right. Internal contacts split power
between the attached cable and receptacle contacts that are
mated to the QPL connector stacked on top of it.
Heritage-proven designs
are rated for 500 mate
and demate cycles.
Voltage drops for mated four-contact
connectors less than 20mV at 35 amps;
9 and 18 contact models less than 25mV
at 7.5 amps.
Gold over nickel contact platings.
Heat treated, alloy-steel nosepiece.
QPL and RoHS compliant finish options.
End-to-end solutions include
custom-cable assemblies.
26
EATON Tactical Communications Connectors
MIL-DTL-55181 solutions overview
MIL-DTL-55181 general specifications – page 28
29 Panel-Mount Receptacles
• QPL and Filtered Connectors
• Transient Voltage Suppression Solutions
31 Cable-Mount Plugs
• QPL and RoHS Compliant
• Adaptor Series Simplifies Shielding Terminations
33 Straight-Backshell Connectors
• Plugs and Receptacles
• Cable and Panel Mount
34 Stacking Connectors
• Cable-Mounted Connectors Provide Front-Mounted Plug
Contacts and Rear-Mounted Receptacle Contacts
Front
35 Dual-Header Receptacles
• Cable-Mounted Connectors Provide Two Sets of
Receptacle Contacts
Front
Rear
36 Dual Cable Entry Plugs
• Provides Plug Contacts and Connections for Two Cables
Rear
37 Multiple Power Access Units
• Provides Plug Contacts, a Cable Connection,
and Receptacle Contacts
38 Accessories and Installation Instructions
• Dust Covers and Spanner Wrenches
• Torque Specifications
EATON Tactical Communications Connectors
27
MIL-DTL-55181 general specifications
Materials And Finishes
Shells
Plugs
Receptacles
Spanner Nut
Draw Screws
Contacts
Socket
Pin
Insulator
Aluminum Alloy Body, Steel Alloy Nosepieces, Cadmium Plate with Olive Drab Chromate
Brass, Cadmium Plate with Olive Drab Chromate
Brass, Olive Drab Chromate
Stainless Steel
Copper Alloy with Berylium-Copper Spring, Gold Over Nickel Plating
Yellow Brass, Gold Over Nickel Plating
Glass-Filled Diallyl Phthalate, Type GDF-30 F or SDG F
Electrical
Dielectric Strength - 4 Contacts
Dielectric Strength - 9 And 18 Contacts
Insulation Resistance
Voltage Drop - 4 Contacts
Voltage Drop - 9 And 18 Contacts
200 Volts RMS
1500 Volts RMS
1000 Megohms Minimum at 500 Volts DC
20 mV at 35 Amps
25 mV at 7.5 Amps
Mechanical
Air Pressure
Water Immersion
Durability
Contact Retention
Insert Strength
2.5 PSI
6 Feet for 48 Hours
500 Cycles with a Coupling Torque of 25 Inch Pounds
10 Pounds
400 Pounds
MIL-DTL-55181
end-to-end
connectivity
solutions include
quick turn,
custom cable
assemblies.
28
EATON Tactical Communications Connectors
MIL-DTL-55181 panel-mount receptacles
•
•
•
•
QPL--certified 4, 9, and 18-contact configurations.
Gold over nickel contacts.
Rated for 500 mate/demate cycles.
Please refer to the accessories section for dust cap and
backshell information.
• Custom capabilities include factory installed wiring
harnesses and cable assemblies.
Government
Designation
Alternate
Designation
M55181/2-01
M55181/4-01
M55181/6-01
M55181/8-01
MW20M(M)A00
MW20F(M)A00
MW20F(M)B00
MW20F(M)D00
# Contacts
4
4
9
18
Contact Type
Pin
Socket
Socket
Socket
Contact Size
12
12
20
20
Amps/
Contact
35
35
7.5
7.5
Termination
NSN
Turret
Turret
Solder Cup
Solder C up
5935-01-378-9152
5935-01-199-7156
5935-00-853-5942
5935-00-133-0394
Please refer to the MIL-DTL-55181 general specifications table for additional information.
Solder turret and solder cup configurations share the same dimensions
0.38”
(9.60mm)
0.13” (3.18mm) four places
1.26”
(32.00mm)
1.47”
(37.29mm)
1.44”
(36.50mm)
0.85”
(21.59mm)
1.25” (31.75mm) -18NEF-2A
1.18”
(30.07mm)
Panel cutout for /2, /4, /6 & /8
Recommended panel thickness 0.125”
Backshells facilitate cable attachments and shielding. Please contact Eaton for additional information.
EATON Tactical Communications Connectors
29
MIL-DTL-55181 filtered receptacles
• Application optimized filter solutions are available to support
a broad range of requirements.
• 8, 9, and 18 pin panel-mount configurations.
• Please refer to the accessories section for dust cap
information.
• Custom capabilities include factory installed wiring
harnesses and cable assemblies.
• Contact Eaton to discuss filter solutions optimized for your
exact voltage, frequency, and impedance requirements.
1.47”
(37.29mm)
1.44”
(36.58mm)
0.13”
(3.30mm)
four places
0.50”
(12.70mm)
1.49”
(37.85mm)
1.87”
(47.5mm)
Rugged, high-density
filter designs can be
optimized for any
frequency, voltage, and
impedance requirements.
C Filter
Pi Filter
Additional design
options include transient
voltage suppression.
L Filter
30
EATON Tactical Communications Connectors
T Filter
MIL-DTL-55181 QPL plugs
• Finish options include zinc nickel, cadmium plating, and
electroless nickel with black-trivalent chromate.
• Gold over nickel contacts.
• Heat treated, alloy-steel nosepiece.
• Rated for 500 mate and demate cycles.
• Custom capabilities include wiring harnesses and
cable assemblies.
Government
Designation
Alternate
Designation
M55181/1-01
M55181/1-02
M55181/1-03
M55181/1-04
M55181/1-05
M55181/3-01
M55181/3-02
M55181/3-03
M55181/3-04
M55181/3-05
M55181/5-01
M55181/5-02
M55181/5-03
M55181/5-04
M55181/5-05
M55181/7-01
M55181/7-02
M55181/7-03
M55181/7-04
M55181/7-05
MW10F(M)A11
MW10F(M)A13
MW10F(M)A17
MW10F(M)A19
MW10F(M)A15
MW10M(M)A11
MW10M(M)A13
MW10M(M)A17
MW10M(M)A19
MW10M(M)A15
MW10M(M)B11
MW10M(M)B13
MW10M(M)B17
MW10M(M)B19
MW10M(M)B15
MW10M(M)D11
MW10M(M)D13
MW10M(M)D17
MW10M(M)D19
MW10M(M)D15
Description
# Sockets : 4
Socket Size: 12
Amps/Socket: 35
Termination: Turret
# Pins : 4
Pin size: 12
Amps/Pin: 35
Termination: Turret
# Pins : 9
Pin Size: 20
Amps/Pin: 7.5
Termination: Solder Cup
# Pins : 18
Pin Size: 20
Amps/Pin: 7.5
Termination: Solder Cup
Cable Ø
(Inches)
NSN
0.292 – 0.343
0.323 – 0.406
0.448 – 0.531
0.511 – 0.593
0.386 – 0.468
0.292 – 0.343
0.323 – 0.406
0.448 – 0.531
0.511 – 0.593
0.386 – 0.468
0.292 – 0.343
0.323 – 0.406
0.448 – 0.531
0.511 – 0.593
0.386 – 0.468
0.292 – 0.343
0.323 – 0.406
0.448 – 0.531
0.511 – 0.593
0.386 – 0.468
5935-00-603-6952
5935-01-204-7312
5935-00-921-3399
5935-01-249-7559
5935-01-329-4190
5935-01-208-2345
5935-01-124-9341
5935-01-167-6095
n/a
n/a
5935-01-184-1460
5935-01-149-1162
5935-01-081-6484
n/a
n/a
5935-01-111-9956
5935-01-116-3608
5935-00-815-2325
5935-01-300-3701
5935-01-329-8690
Please refer to the MIL-DTL-55181 general specifications table for additional information.
Cadmium plating requires no finish designation. Add a “Z” suffix for zinc nickel or a “F” suffix for electroless nickel with black trivalent chromate, i.e., M55181/1-03Z.
1.59”
(40.26mm)
0.63”
(15.88mm)
1.47”
(37.34mm)
2.50”
(63.50mm)
2.13”
(53.98mm)
0.93”
(23.50mm)
EATON Tactical Communications Connectors
31
MIL-DTL-55181 adaptor-series plugs
• Adaptor-series plugs utilize cable-mounting adaptors that
simplify cable-shielding terminations.
• Plug bodies incorporate similar design features as
QPL plugs.
• Aluminum-alloy body finish options include chemical film
per MIL-C-5541 and RoHS compliant black nickel.
• Alloy steel nosepieces and stainless-steel draw screws.
• Configurations include plug bodies with pre-mounted
cable adaptors, or plug bodies and adaptors can be
ordered separately.
• Application-specific finishes and custom cable assemblies
and wiring harnesses are also available.
Adaptor series
plugs simplify
cable-shielding
terminations
Ordering information - Part numbering system
GC55181 / X - ADY B
Prefix (GC) followed by
basic specification (55181)
B = black nickel, no designator
required for standard MIL-C-5541 finish
Specifications as per X-values
table below
X
Value
# Contacts
Type
Amps
Termination
1
3
5
7
4
4
9
18
Socket
Pin
Pin
Pin
35
35
7.5
7.5
Turret
Turret
Solder Cup
Solder Cup
ADY
Value
Inside
Diameter
AD0
AD1
AD2
AD3
Body only, no adaptor
0.203”
0.303”
0.297”
0.397”
0.390”
0.490”
32
Outside
Diameter
Spare cable adaptor part
numbers (no plug bodies)
n/a
33-18FG
33-19FG
33-20FG
EATON Tactical Communications Connectors
Cable-adaptor designation as
per ADY table below
Ø1.44”
(Ø36.58mm)
1.13”
(28.70mm)
2.95”
(74.93mm)
Straight backshell MIL-DTL-55181 connectors
• Suitable for in-line and panel-mount applications.
• Shielded ferrules facilitate cable-shield terminations.
• Finish options include cadmium chromate, electrolessnickel, and RoHS compliant electroless nickel with blacktrivalent chromate.
• Custom capabilities include wiring harnesses and
cable assemblies.
Suitable for
cable and
panel-mount
applications
Ordering information - Part numbering system
CI 55181 / X - 01SB Y - ZZ
Prefix (CI) followed by
basic specification (55181)
Cable size designator as
per ZZ-values table below
Specifications as per X-values
table below
X
Value
1
2
3
4
5
6
7
8
# Contacts
4
4
4
4
9
9
18
18
Type
Contact
Type
Plug
Receptacle
Plug
Receptacle
Plug
Receptacle
Plug
Receptacle
Socket
Pin
Pin
Socket
Pin
Socket
Pin
Socket
Amps
35
35
35
35
7.5
7.5
7.5
7.5
E = cadmium; N = nickel;
B = RoHS complaint black nickel
Contact
Size
Termination
12
12
12
12
20
20
20
20
Turret
Turret
Turret
Turret
Solder Cup
Solder Cup
Solder Cup
Solder Cup
ZZ
Value
01
02
03
04
05
Cable
Diameter (Inches)
.292 to .343
.323 to .405
.448 to .531
.511 to .593
.386 to .468
Please refer to the MIL-DTL-55181 general specifications table for additional information.
3.22”
(81.79mm)
3.60”
( 91.44mm)
Front Shell
Shield Ferrule
Grommet
Ferrule
Cable Nut
Ø1.47”
(Ø37.34mm)
Back Shell
Coupling Nut
Back Shell
Front Shell
EATON Tactical Communications Connectors
33
MIL-DTL-55181 stacking connectors
Cable mounted stacking connectors provide plug contacts
and receptacle contacts. When the stacking connector’s frontmounted plug contacts are mated to a power receptacle, an
additional plug/cable can be mated to the stacking connector’s
rear-mounted receptacle contacts to split power without
Y cables.
• As depicted below; when mated to a battery, power is
distributed to the cable attached to the stacking connector
and the “piggybacked” QPL plug/cable.
• The stacking connector will function in the same manner
as a QPL plug when a “piggybacked” plug/cable is not
connected.
• Stacking connectors can be ordered with factory-installed
cables or customers can connect cables using the same
processes to attach QPL plugs.
Stacking
connectors
share power
without the use
of Y cables
Front
Ordering information - Part numbering system
CI 55181 / X - Y S B
Prefix (CI) followed by
basic specification (55181)
E = cadmium; N = nickel;
B = RoHS complaint
black nickel
Specifications as per X-values
table below
Cable size designator as
per Y-values table below
X
Value
# Contact
Contact
Type
Amps
Contact
Size
Termination
1
3
7
4
4
18
Socket
Pin
Pin
35
35
7.5
12
12
20
Turret
Turret
Solder Cups
Please refer to the MIL-DTL-55181 general specifications table for additional information.
1.98”
(50.29mm)
Ø1.44”
(Ø36.58mm)
2.47”
(62.74mm)
34
Rear
EATON Tactical Communications Connectors
“Piggybacked”
QPL connector
Stacking
connector
S = Stackable
Y
Value
01
02
03
04
05
Cable
Diameter (Inches)
.292 to .343
.323 to .406
.448 to .531
.511 to .593
.386 to .468
MIL-DTL-55181 dual-header receptacles
• Dual-header connectors provide two sets of receptacle
contacts that share power from a single cable.
• Lower cost alternative to traditional Y cables.
• Sealed aluminum housings with cadmium/olive-drab
chromate or RoHS-compliant platings.
• Custom capabilities include factory installed wiring
harnesses and cable assemblies.
• Rugged design is rated for 500 mate and demate cycles.
Front
Dual header
receptacles
facilitate
powering two
devices from a
single cable.
Rear
Ordering information - Part numbering system
CI 55181 / X - DH Y
Prefix (CI)
followed by basic
specification (55181)
X
Value
# Contacts
Type
Contact
Size
Amps
Termination
2
4
6
8
4
4
9
18
Pin
Socket
Socket
Socket
12
12
20
20
35
35
7.5
7.5
Turret
Turret
Solder Cup
Solder Cup
Configuration as per
X-value table below.
Dual header
receptacle
configuration
Cable size
designator as
per Y-value
table below.
2.41”
(61.21mm)
2.11”
(53.49mm)
Please refer to the MIL-DTL-55181 general specifications table for additional information.
Contact Eaton for ordering information for RoHS compliant configurations.
Y Value
01
02
03
04
05
Cable Diameter (Inches)
2.47”
(62.76mm)
.292 to .343
.323 to .406
.448 to .531
.511 to .593
.386 to .468
EATON Tactical Communications Connectors
35
Dual cable entry MIL-DTL-55181 plugs
• Dual-entry connectors incorporate a single-plug body that
distributes power to two cables.
• Available with 75° and 90° cable-entry configurations.
• Sealed aluminum housings with cadmium/olive-drab
chromate or RoHS-compliant platings.
• Custom capabilities include wiring harnesses and
cable assemblies.
Dual-entry plugs
facilitate lower
cost solutions
than traditional
Y cables.
Ordering information - Part numbering system
CI 55181 / X - DE 75 ADYZ
Prefix (CI)
followed by basic
specification (55181)
Dual entry cable
configuration
Entry orientation – leave
blank for 90° entry, “75”
designates 75° entry
Configuration as per
X-value table below.
X
Value
1
3
5
7
#
Contacts
4
4
9
18
Contact
Type
Contact
Size
Amps
Termination
Socket
Pin
Pin
Pin
12
12
20
20
35
35
7.5
7.5
Turret
Turret
Solder Cup
Solder Cup
“AD” followed by two adaptor
designators from the ADYZ-value
table below. Example: “AD23”
designates a .297” ID adaptor #1
and a .390”ID adaptor #2.
Location
2
1.09”
(27.69mm)
90° or 70°
Please refer to the MIL-DTL-55181 general specifications table for additional information.
Contact Eaton for ordering information for RoHS compliant configurations.
ADYZ Value
1
2
3
36
Adaptor ID
Adaptor OD
.203
.297
.390
.303
.397
.490
EATON Tactical Communications Connectors
1.15”
(29.21mm)
Location
1
1.09”
(27.69mm)
1.15”
(29.21mm)
MIL-DTL-55181 multiple power access units
Multiple Power Access Units (MPAUs) provide two power
outputs from a single input. The MPAU body incorporates a
cable adaptor and a receptacle to facilitate power splitting
from a plug that connects to the power source. Additional
features and specifications include:
• Meets MIL--DTL--55181 electrical, mechanical, and
environmental requirements.
• Ideal solutions for height-constrained applications.
• Quickly replaces QPL plugs by using standard
MIL--DTL--55181 plug-to-cable attachment processes.
• Extensive range of solutions includes standard products
and application-specific configurations.
Part Number
# Contacts
Plug Contacts
Receptacle Contacts
Cable Adaptor
Inside/Outside Ø
Connector Orientations With Plug
Mated In Downward Position
MPAUP/1-2A-2B0175
MPAUP/3-4A-2BL175
4
4
Sockets
Sockets
Pins
Pins
0.297”/0.397”
0.297”/0.397”
Receptacle Left / Cable Right
Receptacle Right / Cable Left
Multiple power access units can be configured to support a
broad range of requirements including:
• 4, 9 or 18 contacts.
• RoHS-compliant finishes.
• Alternate configurations including a 90° offset from the
cable adapter to the receptacle as depicted to the left.
• Adapters to accommodate any a wide range of cable
diameters.
• End-to-end connectivity solutions include cable assemblies
and wiring harnesses.
Receptacle
1.55”
(39.37mm)
Receptacle
2.77”
(70.36mm)
2.24”
( 56.90 mm)
75°
Key way
75°
Key way
Plug
Plug
45°
MPAUP/1-2A-2B0175 – The receptacle is oriented to the left with the plug
facing forward.
45°
MPAUP/3-4A-2BL175 – The receptacle is oriented to the right with the plug
facing forward.
EATON Tactical Communications Connectors
37
MIL-DTL-55181 dust caps
• Meets all requirements of MIL--DTL--55181.
• Compatible with MW Series standard and filtered
receptacles and SB Series straight-backshell connectors.
• Custom dust caps available for nuclear, biological, and
chemical applications.
• RoHS-compliant platings are available; please contact Eaton
for ordering information.
• Long lasting EPDM gasket material.
Part Number
Lanyard Style
Length
End Configuration
Materials
Finishes
Gasket Material
GC821
GC821-1
GC821-3
GC821-4
Brass Chain
Nylon Cord
Nylon Cord
Brass Chain
3.50
3.50
6.00
3.50
1.255 ID Ring
1.243 ID Ring
0.280 Dia Loop
1.255 ID Ring
Aluminum Alloy
Half Hard Brass
Aluminum Alloy
Aluminum Alloy
Cadmium Plated
Cadmium Plated
Cadmium Plated
Cadmium Plated
Silicone Rubber
Silicone Rubber
Silicone Rubber
EPDM
Contact Eaton for ordering information for RoHS compliant configurations.
Ø1.47 Over Knurl
.38”
(9.53mm)
Gasket, EPDM
Rivet
Double Lead Thread
Ø1.26”
(Ø32.08mm)
Rivet
Ø1.26”
(Ø31.88mm)
Locking
Ring
Rivet
38
EATON Tactical Communications Connectors
3.50” (88.9mm)
± .25” (6.35mm)
Lanyard Length
Ø1.47”
(Ø37.34mm)
MIL-DTL-55181 tools and assembly instructions
• Spanner wrenches are specifically designed to provide
positive engagements with the MIL--DTL--55181 specified,
slotted nuts depicted to the right.
• T--1104-01 and T--1104-02 spanner wrenches are compatible
with 3/8” drive torque wrenches.
• QPL, filtered, and straight backshell connectors can be
assembled in accordance with MIL--DTL--55181 assembly
instructions.
• Please contact Eaton for stacking, dual entry, and
dual-header connector assembly instructions.
Mounting
Connectors
Spanner Wrench
Part Number
Driver
Compatibility
Recommended
Spanner Wrench Torque
Recommended Cable Nut
Torque
Panel
Panel
Cable
Cable
Cable
Cable
Cable
QPL Receptacles
Filtered Receptacles
QPL Plugs
SB Series Receptacles
Stacking Connectors
Dual Entry Plugs
Dual Header Receptacles
T-1104-02
T-1104-02
T-1104-01
T-1104-02
T-1104-01
T-1104-01
T-1104-01
3/8”
3/8”
3/8”
3/8”
3/8”
3/8”
3/8”
21 - 33 Foot Pounds
21 - 33 Foot Pounds
90 - 95 Inch Pounds
21 - 33 Foot Pounds
90 - 95 Inch Pounds
90 - 95 Inch Pounds
90 - 95 Inch Pounds
N/A
N/A
34 - 40 Inch Pounds
34 - 40 Inch Pounds
34 - 40 Inch Pounds
34 - 40 Inch Pounds
34 - 40 Inch Pounds
1.53”
(38.86mm)
1.53”
(38.86mm)
1.30”
(33.02mm)
MW10 connectors utilize the T -1104-01 spanner wrench.
1.44”
(36.5mm)
MW20 connectors utilize the T -1104-02 spanner wrench.
EATON Tactical Communications Connectors
39
GPS panel connectors and cable assemblies
Eaton’s GPS panel and mating connectors conform to
CECOM standards and have been field proven in SINCGARS
applications.
• Configurations available with and without coax contacts.
• Aluminum-alloy shells and gold-over nickel contacts.
• Meets MIL-STD-810 military water immersion
requirements.
• End-to-end connectivity solutions include custom
connectors, cable assemblies, and wiring harnesses.
• Please use the drawings on the next page to identify
contact patterns and corresponding part numbers.
GCA3256628-1 cable assembly
GCA3167930-3 panel connector only
General Specifications*
Materials And Finishes
Electrical
Mechanical
Shell Material
Shell Finish
Contacts
Inserts
Dielectric Withstand Voltage
Insulation Resistance
Contact Resistance
Coax Contact Resistance
Operating Temperature Range
Environmental Sealing
Water Immersion
Aluminum Alloy 6061-T6
Chemical Film Coating per MIL-C-5541, Class 3
Gold over Nickel
PBT per MIL-M-24519, Nylon Type 66, or DAP
125 Vrms
5000 Megaohms Minimum
10 Milliohms Maximum
275 Milliohms Maximum
-55°C to 85°C
15 PSI Unmated
MIL-STD-810, Method 512, Procedure I
*General specifications may be superseded by CECOM and other requirements as applicable.
GCA3266198-5 and GCA3266293-5 connectors
incorporate coax contacts.
40
EATON Tactical Communications Connectors
GPS panel connectors and cable assemblies
1.31”
(33.27mm)
Solutions with
coax contacts
0.67”
(17.02mm)
GCA3266293-5, socket contacts
1.82”
(46.23mm)
1.05”
(26.67mm)
GCA3266198-5, pin contacts
1.31”
(33.27mm)
Solutions
without coax
contacts
0.67”
(17.02mm)
GCA3266293-6, socket contacts
3.25”
(82.55mm)
GCA3167930-3, pin contacts
GCA3256628-1 cable assembly
includes GCA3167930-3 connector
EATON Tactical Communications Connectors
41
MIL-DTL-26482 shell size 10
Shell size 10 connectors are available with insert patterns
that meet the requirements of a broad range of military
specifications and programs including:
• DEF STAN Patterns 105, 602, and 603
• BS 9522 N0001 and BS 9522 F0017
• PAN 6432-1 and PAN 6432-4
• Bowman and Clansman radio systems
• VIC 3 and VIC 5 vehicular intercom systems
Custom capabilities include application-specific shells and
inserts, EMI/RFI filtering, and cable assemblies.
MIL-DTL-26482 shell size 10 ordering information
CIX 265X - 10 WW X YY Z GG
CI prefix followed by C = cable
or P = panel mount
Panel mount ground-pin location:
1, 2, 3, 4, 5, or 6
Series as per table below
Second master key location: 0, 1, 2, 3, or 4
Shell size 10
Insert arrangement: 02, 06, 07, or 76
02 insert
2 contacts 16AWG
06 insert
6 contacts 20AWG
Keyway orientation as per keyway table
S = socket or P = pin contacts
07 insert
7 contacts 20AWG
76 insert
7 contacts 20AWG
6 contacts 22AWG
4
Series Designations
Configuration
Panel Mount Receptacle*
Cable Mount Plug
5
Series
2655
2655
2656
2657
2658
2659
Cable/Backshell Attachment
n/a
Overmold Compatible
Threaded, no Teeth
Threaded with Teeth
Threaded, no Teeth
Threaded with Teeth
3
2
Coupling Nut
n/a
n/a
Short
Short
Long
Long
1
6
* Receptacles utilize the round, slotted-nut configuration depicted at the top of this page.
Ground pin locations
for panel-mount receptacles
42
EATON Tactical Communications Connectors
MIL-DTL-26482 shell size 10
Orientations Table
Designation
N0
A0
B0
C0
D0
E0
F0
B2
E2
E3
F1
a
105
95
85
125
115
115
85
85
115
115
85
b
35
35
35
35
35
30
50
41
36
30
50
c
110
110
110
110
110
130
125
110
130
124
125
d
160
160
160
160
160
160
170
160
160
160
170
Contact Eaton to discuss additional
MIL-DTL-26482 shell sizes and
custom configurations
Position 0
a
Position 4
Position 1
b
Position 3
Position 2
c
d
Cable mount keyway orientations
Cable mount second master keyway orientations
Position 0
a
Position 4
Position 1
b
Position 2
c
Panel mount keyway orientations
d
Position 3
Panel mount second master keyway orientations
EATON Tactical Communications Connectors
43
Battery connectors – panel mount and in-line
Eaton’s ruggedized battery connectors include six pin panel
mount and miniaturized in-line solutions.
• Panel-mount connectors provide mating compatibility
to BB-590/U batteries; standard options include ferrite
topology EMI/RFI protection.
• In-line connectors are designed for rugged environment,
space constrained applications such as military handsets.
• Custom solutions include application-specific materials, pin
configurations, mounting flanges, and wiring harnesses.
Relative sizes
not to scale
Panel Mount Battery Connector Specifications
Materials And Finishes
Electrical
Mechanical
Ordering Information
Shell Material
Aluminum Alloy 6061-T6
Shell Finish
Chemical Film Coating per MIL-C-5541, Class 1A
Contact Material/Plating
Brass Alloy 360, ½ H per QQ-B-626/Gold over Nickel
Inserts
DAP Resin per MIL-M-14, TYP MDG, Color Blue
Current Rating
10 Amps
Insulation Resistance
500 VDC
Contact Resistance (Mated)
5 mv Maximum at Ambient Temperature
Shell Size
12
Environmental Sealing
15 PSI Unmated
Mating Compatibility
BB-590/U Battery per MIL-B-494436/1
Contact Eaton for Part Numbers and Ordering Information
Miniaturized in-line battery connectors and cable assemblies
Eaton offers a library of heritage-proven designs, and modified/custom
solution capabilities, to support in-line battery connector and cable assembly
requirements for military-handset applications.
Heritage proven design features
Gold-plated
contacts
Redundant
contacts
44
0.190” (4.83mm)
wide shell can support
a wide range of
handset-application
requirements
EATON Tactical Communications Connectors
General
Description
Hermaphroditic connector design utilizing mirrored power/
ground wires on mated pairs to maintain red/black color
coding throughout the host system
Custom
Capabilities
Application-specific materials, platings, contact and wire
sizes, and custom cables and wiring harnesses
Ordering
Information
Contact Eaton to discuss your application requirements
Battery connectors – mechanical drawings
1.06”
(26.97mm)
0.43”
(10.92mm)
0.80”
(20.32mm)
Panel-mount
connectors
0.33”
(8.38mm)
Panel-Mount Battery Connector
6.00”
(152.40mm)
Black Wire
0.190”
(4.83mm)
Red Wire
In-line
connectors
A1-374-0000
6.00”
(152.40mm)
Red Wire
0.190”
(4.83mm)
Black Wire
A1-375-0000
EATON Tactical Communications Connectors
45
Power tray connectors
Eaton’s power tray connectors are designed to withstand
the high shock and vibration encountered in ground mobile,
tactical radio applications. Additional features include:
• Thirty-year track record includes qualifications for multiple
tactical-communications programs including SINCGARS.
• Solutions are available to support power, data, and hybrid
interconnect requirements.
• End-to-end connectivity solutions include custom cable
assemblies and wiring harnesses.
General Specifications*
Materials And Finishes
Electrical
Mechanical
Shell Material
Contacts
Inserts
Gaskets
Rear Insulators
Dielectric Withstand Voltage
Insulation Resistance
#16 Contact Current Rating
#12 Contact Current Rating
Operating Temperature Range
Environmental Sealing
Water Immersion
Mate/Unmate Durability
Cast Aluminum, Cadmium Chromate Olive Drab Plating
Copper Alloy with Gold-Over-Nickel Plating
Neoprene
Neoprene or Rubber Per MIL-R-3065
Diallyl Phthalate
1000 Vrms Minimum
5000 Megaohms Minimum
10 Amps
15 Amps
-55°C To 100°C
15 PSI Unmated
MIL-STD-810, Method 512, Procedure I
500 Cycles
*General specifications may be superseded by CECOM and other requirements as applicable.
Rugged, cast
aluminum shells
30-year heritage
includes SINCGARS
Gold-over-nickel
plated contacts
Rated for 500 mate
and demate cycles
46
EATON Tactical Communications Connectors
Configurations available with
integral EMI/RFI filtering
Power tray connectors
Contact
Sizes
Contact
Type
Sockets
3 #12
15 #16
Pins
4 #12
42 #20
Sockets
Pins
CECOM Part Number
Eaton Part Number
Configuration
A3012771-1 & -2
A3012771-3
n/a
A3012772-1
A3012772-2
A3012772-3
n/a
n/a
n/a
n/a
n/a
A3012771-2*
U344/VRCG4
U-344/VRC
U345/VRCG3
U345/VRCG4
CIA3012772-3
GC12053-6062-01
U345/VRC
U345/VRCG7
CI344-4-42
CI345-4-42
Three Non-Threaded Mounting Holes
Four Non-Threaded Mounting Holes
Two Non-Threaded Mounting Holes
Non-Threaded Mounting Holes
Grounded Shell, Threaded Mounting Through Holes
Grounded Shell, Blind Threaded Mounting Holes
Meets Harris Specification 12053-6062
1500 pF Filtering, Blind Threaded Mounting Holes
ESD Protection, 1500 pF Filtering
Three Non-Threaded Mounting Holes
Grounded Shell, Blind Threaded Mounting Holes
*U344/VRCG3 legacy part number
3.51”
(89.15mm)
1.60”
(40.64mm)
2.61”
(66.29mm)
1.14”
(28.96mm)
A3012771-2
1.60”
(40.64mm)
U344/VRCG4
2.78”
(70.61mm)
1.72”
(43.69mm)
U344/VRC
3.52”
(89.41mm)
2.78”
(70.61mm)
1.72”
(43.69mm)
1.59”
(39.37mm)
18 Pin Configurations
4.62”
(117.35mm)
CI344-4-42
CI345-4-42
EATON Tactical Communications Connectors
47
MIL-DTL-10544 plugs and receptacles
Eaton offers a comprehensive range of MIL-DTL-10544
plugs and receptacles in panel mount and cable mount
configurations. Additional features of these field proven,
10-contact solutions include:
• Passivated stainless steel shells.
• Copper contacts are gold plated and rated for 3000 mate
and demate cycles.
• Cable-mount products available in in-line and right-angle
configurations.
• Custom capabilities include factory installed wiring
harnesses and cable assemblies.
MIL-DTL-10544 General Specifications
Materials And Finishes
Electrical
Mechanical
Mounting
Panel
Cable
Receptacle And Plug Shells
Plug Rear Housing
Panel Nuts
Contact Material
Contact Plating
Insert
Dielectric Strength
Insulation Resistance
Contact Resistance (Mated)
Environmental Sealing
Water Immersion
Mate/Unmate Durability
Part Numbers
Type
Configuration
Contacts
Terminations
GC790 and U-79/U*
U-126-U**
U-78/U
U-77/U
U-127/U
U-161/U
Receptacle
Plug
Receptacle
Plug
Plug
Plug
Front mount
Front Mount
In-Line
In-Line
Right Angle
In-Line
Spring
Rigid
Spring
Rigid
Rigid
Rigid
Solder Terminals
Solder Terminals
Solder Terminals
Solder Terminals
Solder Terminals
Taper Pins
*** Utilizes the T-1104-04 spanner wrench.
*** Utilizes the T-1104-02 spanner wrench.
48
Passivated Stainless Steel
Black-Oxidized Aluminum
Passivated Stainless Steel
Copper Alloy
Gold
Diallyl Phthalate Per MIL-M-14F, Type MDG
500 VRMS
1000 Megaohms Minimum
0.015 Ohms Maximum
2.5 PSI
48 Hours At Six Feet
3000 Cycles
EATON Tactical Communications Connectors
Ruggedized 10-contact audio solutions
GC790 and U-79/U
front-mount receptacle
U-78/U in-line receptacle
U-126-U front-mount plug
U-77/U and U-161/U in-line plugs
U-127/U right-angle plug
EATON Tactical Communications Connectors
49
MIL-DTL-12520 receptacles and plugs
• Comprehensive range of MIL-DTL-12520 plugs and
receptacles in round and cathedral form factors.
• Corrosion resistant, aluminum-alloy receptacles.
• Rugged plug designs feature solid brass bodies and
steel nosepieces.
• Gold over nickel plated contacts.
• Custom solution capabilities include wiring harnesses
and cable assemblies.
Electrical
Dielectric Strength
Voltage Drop
4, 9 & 14 Contacts
19 Contacts
30 Contacts
Insulation Resistance
4 Contacts
9, 14 & 19 Contacts
30 Contacts
2800 Vrms
2000 Vrms
1500 Vrms
1000 Megohms Minimum at 500 VDC
20 MV at 35 Amps
21 MV at 20 Amps
25 MV at 7.5 Amps
Mechanical
Air Pressure
Water Immersion
Durability
Contact Retention
Insert Strength
2.5 PSI
6 Feet for 48 Hours
500 Cycles with a Coupling Torque of 25 Inch Pounds.
15 Pounds
400 Pounds
Panel Mount Solutions
Configuration
Contact Type
Socket
Small Receptacle
Pin
Socket
Large Receptacle
Pin
50
EATON Tactical Communications Connectors
Number of Contacts
4
9
4
9
14
19
30
14
19
30
Contact Size
12
12
12
12
16
16
20
16
16
20
Part Number
UW2020FA00
UW2020FB00
UW2020MA00
UW2020MB00
UW2026FC00
UW2026FD00
UW2026FE00
UW2026MC00
UW2026MD00
UW2026ME00
MIL-DTL-12520 UW series
Cable Mount Solutions
Contact
Type
Configuration
Socket
Round Plug
Pin
Socket
Small Cathedral Plug
Pin
Socket
Large Cathedral Plug
Pin
Number of
Contacts
4
9
4
9
4
9
4
9
14
19
30
14
19
30
1.46”
(37.03mm)
0.63”
(16 .00mm)
K
1.56”
(39.67mm)
Part
Number
UW1220FAXX
UW1220FBXX
UW1220MAXX
UW1220MBXX
UW1320FAXX
UW1320FBXX
UW1320MAXX
UW1320MBXX
UW1326FCXX
UW1326FDXX
UW1326FEXX
UW1326MCXX
UW1326MDXX
UW1326MEXX
0.72”
(18.29mm)
Cable Diameter (Inches)
11
13
15
17
19
21
23
25
27
0.292 to 0.343
0.323 to 0.406
0.386 to 0.486
0.448 to 0.531
0.511 to 0.593
0.573 to 0.656
0.636 to 0.718
0.698 to 0.781
0.761 to 0.843
1.50”
(38.1mm)
Ø1.10”
(Ø27.94mm)
B
C
F
1.94”
(49.28mm)
0.97”
(24.64mm)
A
J
H
D
E
1.94”
(49.28mm)
CLOSED
2.00”
(50.8mm)
Closed
UW 1220 plug
UW 1320 plug
1.18”
(29.85mm)
B
UW2020MA00 receptacle
C
0
20
2 0 MA
D
Ø1.84”
(46.84mm)
W
A
1.47”
(37.34mm)
DIA
0
1.18”
(30.02mm)
U
2.50”
(63.50mm)
Contact
Size
12
12
12
12
12
12
12
12
16
16
20
16
16
20
XX Value
UW2026FD00 receptacle
EATON Tactical Communications Connectors
51
For additional tacom solutions information,
please visit www.cooperinterconnect.com
or call 805.484.0543
Eaton
1000 Eaton Boulevard
Cleveland, OH 44122
United States
Eaton.com
© 2014 Eaton
All Rights Reserved
Printed in USA
Publication No. TBD
November 2014
Eaton is a registered trademark.
All other trademarks are property
of their respective owners.

Similar documents

×

Report this document