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 Product Catalogue
Product Catalogue
Issued by:
AUTOFLAME ENGINEERING LTD
Unit 1-2, Concorde Business Centre
Airport Industrial Estate, Wireless Road
Biggin Hill, Kent TN16 3YN
Tel: +44 (0)845 872 2000
Fax: +44 (0)845 872 2010
Email: [email protected]
Website: http://www.autoflame.com/
Registered Holder:
Company:
Department:
This manual and all the information contained herein is copyright of
Autoflame Engineering Ltd. It may not be copied in the whole or part without
the consent of the Managing Director.
Autoflame Engineering Ltd’s policy is one of continuous improvement in both
design and manufacture. We therefore reserve the right to amend
specifications and/pr data without prior notice. All details contained in this
manual are correct at the time of going to print.
Contents
1
M.M. Control Modules & Parts ................................................................................ 1
1.1 M.M. Control Modules ................................................................................................................ 1
1.2 Flame Scanners............................................................................................................................ 3
1.3 Air/Gas/Oil Sensors ................................................................................................................... 7
1.4 Boiler Load Detectors – Temperatures ......................................................................................... 8
1.5 Boiler Load Detectors – Pressures................................................................................................ 9
1.6 Outside Temperature Control ................................................................................................... 10
1.7 Servo Motors ............................................................................................................................ 11
1.8 Oil Control Valves .................................................................................................................... 13
1.9 Gas Control Butterfly Valves (Threaded) .................................................................................. 15
1.10 Gas Control Butterfly Valves (Flanged 30mm) ......................................................................... 16
1.11 Gas Control Butterfly Valves (Flanged 50mm) ......................................................................... 17
2
E.G.A. Modules & Parts ......................................................................................... 18
2.1 E.G.A. Components .................................................................................................................. 18
3
D.T.I. Modules & Parts........................................................................................... 20
3.1 Remote Monitoring and Control ............................................................................................... 20
3.2 PC Software and Accessories .................................................................................................. 20
4
Water Level Control .............................................................................................. 21
4.1 Water Level Control Equipment ................................................................................................ 21
4.2 Steam Boiler Capacitance Probes............................................................................................. 22
4.3 Total Dissolved Solids Equipment ............................................................................................. 23
4.4 Feed Water Valves ................................................................................................................... 24
4.5 Bottom Blowdown ..................................................................................................................... 25
5
Peripheral & Spare Parts ...................................................................................... 26
5.1 End Switch Proving ................................................................................................................... 26
5.2 End Switch Proving – Modified Oil Valves ............................................................................... 26
5.3 End Switch Proving Gas Control Butterfly Valves ..................................................................... 27
5.4 Hazardous Environment/ Explosion Proof Equipment ATEX .................................................... 28
5.5 Flue Gas Recirculation (FGR) Valves ........................................................................................ 29
5.6 Factory Built Single Fuel UL Control Panel ................................................................................ 30
5.7 Factory Built Dual Fuel UL Control Panel .................................................................................. 31
5.8 CB Control Panel Retrofit .......................................................................................................... 32
5.9 Mini Mk7 Evo Control Panel..................................................................................................... 33
5.10 Danfoss Variable Speed Drives ................................................................................................ 34
5.11 Direct Online Motor Starter without MCP................................................................................. 35
5.12 Direct Online Motor Starter with MCP...................................................................................... 35
5.13 VSD Bypass Switch – Single Fuel and Direct Drive Switch Control........................................... 36
5.14 VSD Bypass Switch – Dual Fuel and Direct Drive Switch Control ............................................. 36
5.15 M.M. System Spares................................................................................................................. 37
5.16 Mk7 E.G.A. System Spares ...................................................................................................... 38
5.17 Mk6 E.G.A. System Spares ..................................................................................................... 39
5.18 O2 Interface Modules .............................................................................................................. 39
5.19 D.T.I. System Spares ................................................................................................................. 39
5.20 Sundries and Spare Parts ......................................................................................................... 40
5.21 Servo Motor Spares ................................................................................................................. 40
5.22 Oil Valve Spares....................................................................................................................... 41
5.23 Water Level Spares .................................................................................................................. 41
5.24 Cables....................................................................................................................................... 41
5.25 Relays ....................................................................................................................................... 42
5.26 Demo/Test Equipment............................................................................................................... 42
5.27 Engineering Services ................................................................................................................ 42
6
Repairs ................................................................................................................. 43
6.1 Standard Repair Prices ............................................................................................................. 43
1 M.M. Control Modules & Parts
1
M.M. Control Modules & Parts
1.1
M.M. Control Modules
Mk7 M.M.
Mk7 M.M. Electrical Specifications
Classification According to EN298 – F B L L J B
Mains Supply:
230V, +10%/-15%}
120V, +10%/-15%}
Max Leakage:
3.5mA
Climate:
Temperature
Humidity
0 to +40oC (32 to 104oF)
0 to 90% non-condensing
Storage:
Temperature
-20 to 85oC (-4 to 185oF)
Protection Rating:
The unit is designed to be panel mounted in any orientation and the front
facia is IP65, NEMA4. The back of the unit is IP20, NEMA1.
Item No.
1
2
47 – 63 Hz, Unit max. power consumption 62W
M.M. Control Modules
Mk7 MM Evolution Module
6 Channel with flame safeguard control, 10.4” full colour touch screen
Mk7 MM Evolution Module
Expansion Board, water level capability, and first out annunciation
Mk7 Evolution voltage is universal (230V/110V)
October 2014
Product Catalogue
Kgs
3.50
Part No.
MM70001/E
4.00
MM70001/E/EB
Page 1
1 M.M. Control Modules & Parts
Mini Mk7 M.M.
Mini Mk7 M.M. Electrical Specifications
Mains Supply:
230V, +10%/-15%}
120V, +10%/-15%}
47 – 63 Hz, Unit max. power consumption 10W
Climate:
Temperature
Humidity
0 to +40oC (32 to 104oF)
0 to 90% non-condensing
Storage:
Temperature
-20 to 85oC (-4 to 185oF)
Protection Rating:
The unit is designed to be panel mounted in any orientation and the front
facia is IP65, NEMA4. The back of the unit is IP20, NEMA1.
Item No.
3
4
Page 2
M.M. Control Modules
Mini Mk7 Evolution Module
4 Channel with flame safeguard, 2 fuel profiles
Mk7 MM Evolution Module
4 Channel with flame safeguard, 2 fuel profiles
Product Catalogue
Kgs
2.50
Part No.
MMM7002/E
2.50
MMM7002/E/110
October 2014
1 M.M. Control Modules & Parts
1.2
Flame Scanners
IR Self Check Scanner
Item No.
5
6
Flame Scanners
IR Self Check Scanner
For use with Mk7
IR Self Check Scanner
For use with Mini Mk8 with relay and power supply
October 2014
Product Catalogue
Kgs
0.20
0.20
Part No.
MM70017
MM70017/MINI
Page 3
1 M.M. Control Modules & Parts
Self-Check UV Scanner, High Sensitivity, End View
Self-Check UV Scanner, High Sensitivity, Side View
Item No.
7
8
Page 4
Flame Scanners
Self-Check UV Scanner, High Sensitivity
End view only, 1” connection
Self-Check UV Scanner, High Sensitivity
Side view only
Product Catalogue
Kgs
0.80
0.85
Part No.
MM60003/HS
MM60003/HS/SV
October 2014
1 M.M. Control Modules & Parts
Standard UV Scanner, Side View
Standard UV Scanner, End View
Standard UV Scanner, High Sensitivity, End View
October 2014
Product Catalogue
Page 5
1 M.M. Control Modules & Parts
Swivel Mount Assembly, 1” connection
Item No.
9
10
11
12
13
Page 6
Flame Scanners
Standard UV Scanner
Side view only, complete with clip and plate connection
Standard UV Scanner
End view only, ½” connection
Standard UV Scanner, High Sensitivity
End view only, ½” connection
Swivel Mount Assembly, 1” connection
Mounting adaptor for optimum positioning of UV scanner
Swivel Mount Assembly, ½” connection
Mounting adaptor for optimum positioning of UV scanner
Product Catalogue
Kgs
0.20
Part No.
MM60004
0.20
MM60004/U
0.20
MM60004/HSU
1.50
UVM60003
1.50
UVM60004
October 2014
1 M.M. Control Modules & Parts
1.3
Air/Gas/Oil Sensors
Air Pressure Sensor
Oil Pressure Sensor
Item No.
14
15
16
17
18
19
20
21
Air/Gas/Oil Sensors
Air Pressure Sensor
0 to 65mBar, 0 to 25”wg, 0 to 1 PSI
Air Pressure Sensor
0 to 130mBar, 0 to 50”wg, 0 to 2 PSI
Gas Pressure Sensor
12.5 to 65mBar, 5 to 25”wg, 0.18 to 1PSI
Gas Pressure Sensor
52 to 340mBar, 25 to 135”wg, 0.75 to 5 PSI
Gas Pressure Sensor
115 to 750mBar, 50 to 300”wg, 1.8 to 11 PSI
Gas Pressure Sensor
207 to 1380mBar, 83 to 550”wg, 3 to 20 PSI
Gas Pressure Sensor
0 to 4 Bar, 162 to 1620”wg, 6 to 60 PSI
Oil Pressure Sensor
0 to 40Bar, 0 to 600 PSI
October 2014
Product Catalogue
Kgs
0.42
Part No.
MM70005
0.42
MM70013
0.42
MM70006
0.42
MM70008
0.42
MM70011
0.42
MM70012
0.42
MM70014
0.42
MM60009
Page 7
1 M.M. Control Modules & Parts
1.4
Boiler Load Detectors – Temperatures
Temperature Detector
Item No.
22
23
24
25
26
27
28
29
30
31
Page 8
Boiler Load Detectors - Temperature
Temp. Detector,100mm length
0-400oC, 0-752oF
Temp. Detector, 150mm length
0-400oC, 0-752oF
Temp. Detector, 200mm length
0-400oC, 0-752oF
Temp. Detector, 250mm length
0-400oC, 0-752oF
Temp. Detector, 400mm length
0-400oC, 0-752oF
Temp. Detector, 4” length
With a ½” electrical conduit adaptor. 0-400oC, 0-752oF
Temp. Detector, 6” length
With a ½” electrical conduit adaptor. 0-400oC, 0-752oF
Temp. Detector, 8” length
With a ½” electrical conduit adaptor. 0-400oC, 0-752oF
Temp. Detector, 10” length
With a ½” electrical conduit adaptor. 0-400oC, 0-752oF
Temp. Detector 15” length
With a ½” electrical conduit adaptor. 0-400oC, 0-752oF
Product Catalogue
Kgs
0.45
Part No.
MM10006/100
0.45
MM10006/150
0.45
MM10006/200
0.45
MM10006/250
0.45
MM10006/400
0.45
MM10006/100U
0.45
MM10006/150U
0.45
MM10006/200U
0.45
MM10006/250U
0.45
MM10006/400U
October 2014
1 M.M. Control Modules & Parts
1.5
Boiler Load Detectors – Pressures
Pressure Detector
Item No.
32
33
34
35
36
37
38
39
40
Boiler Load Detectors - Temperature
Pressure Detector
2-23Bar
Pressure Detector
2-38Bar
Pressure Detector
0.2-3.8Bar
Pressure Detector
0-100Bar
Pressure Detector
30-330PSI
Pressure Detector
50-550PSI
Pressure Detector
1.5-55.0PSI
Pressure Detector
0-1450PSI
Lead for Pressure Detector
Kgs
0.21
Part No.
MM10008
0.21
MM10009
0.21
MM10010
0.21
MM10017
0.21
MM10008/U
0.21
MM10009/U
0.21
MM10010/U
0.21
MM10017/U
0.10
LEAD10001
Pressure detectors are supplied with a plug fitted and are not supplied with a lead. This is a separate part number
LEAD10001.
October 2014
Product Catalogue
Page 9
1 M.M. Control Modules & Parts
1.6
Outside Temperature Control
Outside Temperature Sensor
Outside Temperature Module
Item No.
41
42
Page 10
Outside Temperature Control
Outside Temperature Sensor
-40 to +40oC/ -40 to +104oF
Outside Temperature Module
For use with Mini Mk7 Evo and MM60007
Product Catalogue
Kgs
0.32
Part No.
MM60007
1.00
MM60015
October 2014
1 M.M. Control Modules & Parts
1.7
Servo Motors
Small Servomotor
Large Servomotor
October 2014
Product Catalogue
Page 11
1 M.M. Control Modules & Parts
Industrial Servo Motor
Item No.
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
Page 12
Servo Motors
Kgs
Small Servo Motor, 230V 50Hz
0.55
4Nm, 3ft lbs
Small Servo Motor, 24V 50Hz
0.55
4Nm, 3ft lbs
Small Servo Motor, 24V 60Hz
0.55
25Nm, 18 ft lbs
Large Servo Motor, 230V 50/60Hz
1.85
25Nm, 18ft lbs
Large Servo Motor, 24V 50/60Hz
1.85
25Nm, 18ft lbs
Industrial Servo Motor 05, 230V
4.00
40Nm, 37ft lbs (for feed water control only)
Industrial Servo Motor 05, 110V
4.00
40Nm, 37ft lbs (for feed water control only)
Industrial Servo Motor 10, 230V
6.00
98Nm, 72ft lbs
Industrial Servo Motor 10, 110V
6.00
98Nm, 72ft lbs
Industrial Servo Motor, 20 230V
6.00
200Nm, 148ft lbs
Industrial Servo Motor, 20 120V
6.00
200Nm, 148ft lbs
Industrial Servo Motor. 20 230V
8.00
400Nm, 295ft lbs
Industrial Servo Motor 40, 110V
8.00
400Nm, 295ft lbs
Industrial Servo Motor 40, 230V (4-20mA)
6.00
200Nm, 148ft lbs (for use with the Mk7 on channel 5/6)
Industrial Servo Motor 40, 110V (4-20mA)
8.00
400Nm, 205ft lbs (for use with the Mk7 on channel 5/6)
Please note voltage and frequency (Hz).
Servo motors are not supplied as standard with mounting kits.
Product Catalogue
Part No.
MM10005
MM10005/C
MM10005/D
MM10004
MM10004/D
MM10070
MM10070/110
MM10072
MM10072/110
MM10074/B
MM10074/B/110
MM10078
MM10078/110
MM10079/110
MM10080/110
October 2014
1 M.M. Control Modules & Parts
1.8
Oil Control Valves
Type 3 – Spillback/By-pass Oil Control Valve
Type 3 – Metering/Simplex Oil Control Valve
October 2014
Product Catalogue
Page 13
1 M.M. Control Modules & Parts
Type 2 – Spillback/By-pass Oil Control Valve
Type 2 – Metering/Simplex Oil Control Valve
Item No.
Oil Control Valves
Kgs
Part No.
Type 1 – Spillback/By-pass
0.60 OVS31015
Type 1 – Metering/Simplex
0.60 OVM31015
Type 2 – Spillback/By-pass
0.60 OVS32016
Type 2 – Metering/Simplex
0.60 OVM32016
Type 3 – Spillback/By-pass
1.80 OVS33L17
Type 3 – Metering/Simplex
1.80 OVM33L17
Type 4 – Spillback/By-pass
1.80 OVS34L18
Type 4 – Metering/Simplex
1.80 OVM34L18
Type 5 – Spillback/By-pass
0.50 OVS35019
Type 5 – Metering/Simplex
0.50 OVM35019
Type 6 – Spillback/By-pass
0.50 OVS36020
Type 6 – Metering/Simplex
0.50 OVM36020
Type 8 – Spillback/By-pass
0.50 OVS38022
Type 8 – Metering/Simplex
0.50 OVM38022
Type 9 – Spillback/By-pass
0.50 OVS39023
Type 9 – Metering/Simplex
0.50 OVM39023
Stainless steel body with stainless bobbin and Viton O rings fitted as standard.
On certain applications other materials may be required. Please contact Autoflame for more information.
All valves are fitted with an NPT thread.
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
Page 14
Product Catalogue
October 2014
1 M.M. Control Modules & Parts
1.9
Gas Control Butterfly Valves (Threaded)
3” Gas Control Butterfly Valve (Threaded) with Small Servomotor
Item No.
74
75
76
77
78
79
80
81
82
83
84
85
Gas Control Butterfly Valves (Threaded)
Kgs
Part No.
BSP 25mm (1”)
0.55 GV42521
BSP 40mm (1.5”)
0.70 GV44022
BSP 50mm (2”)
0.74 GV45023
BSP 65mm (2.5”)
0.85 GV46524
BSP 80mm (3”)
0.98 GV48025
BSP 100mm (4”)
1.00 GV410026
NPT 25mm (1”)
0.55 GV42421U
NPT 40mm (1.5”)
0.70 GV44022U
NPT 50mm (2”)
0.74 GV45023U
NPT 65mm (2.5”)
0.85 GV46524U
NPT 80mm (3”)
0.98 GV48025U
NPT 100mm (4”)
1.00 GV410026U
Valve body manufactured from aluminium.
Butterfly disc and drive manufactured from 316 Stainless Steel as standard.
Other materials available on request.
October 2014
Product Catalogue
Page 15
1 M.M. Control Modules & Parts
1.10 Gas Control Butterfly Valves (Flanged 30mm)
Gas Control Butterfly Valve (Flanged 30mm) with Small Servomotor
Item No.
86
87
88
89
90
91
92
93
94
95
Page 16
Gas Control Butterfly Valves (Threaded)
Kgs
Part No.
PN16 65mm (2.5”)
5.00 GVF46526/30
PN16 80mm (3”)
6.00 GVF48027/30
PN16 100mm (4”)
7.00 GVF410026/30
PN16 125mm (5”)
8.00 GVF12527/30
PN16 150mm (6”)
9.00 GVF415028/30
ANSI 150lb 65mm (2.5”)
5.00 GVF46526/30U
ANSI 150lb 80mm (3”)
6.00 GVF48027/30U
ANSI 150lb 100mm (4”)
7.00 GVF410026/30U
ANSI 150lb 125mm (5”)
8.00 GVF12527/30U
ANSI 150lb 150mm (6”)
9.00 GVF415028/30U
Valve body manufactured from aluminium.
Butterfly disc and drive manufactured from 316 Stainless Steel as standard.
Other materials available on request.
Product Catalogue
October 2014
1 M.M. Control Modules & Parts
1.11 Gas Control Butterfly Valves (Flanged 50mm)
Gas Control Butterfly Valve (Flanged 50mm) with Large Servomotor
Item No.
96
97
98
99
100
101
102
103
104
105
Gas Control Butterfly Valves (Threaded)
Kgs
Part No.
PN16 65mm (2.5”)
9.00 GVF46526/50
PN16 80mm (3”)
10.00 GVF48027/50
PN16 100mm (4”)
11.00 GVF410026/50
PN16 125mm (5”)
12.00 GVF12527/50
PN16 150mm (6”)
13.00 GVF415028/50
ANSI 150lb 65mm (2.5”)
9.00 GVF46526/50U
ANSI 150lb 80mm (3”)
10.00 GVF48027/50U
ANSI 150lb 100mm (4”)
11.00 GVF410026/50U
ANSI 150lb 125mm (5”)
12.00 GVF12527/50U
ANSI 150lb 150mm (6”)
13.00 GVF415028/50U
Valve body manufactured from aluminium.
Butterfly disc and drive manufactured from 316 Stainless Steel as standard.
Other materials available on request.
October 2014
Product Catalogue
Page 17
2 E.G.A. Modules & Parts
2
E.G.A. Modules & Parts
2.1
E.G.A. Components
Mk7 Exhaust Gas Analyser
Mk7 E.G.A. Sampling Probe
Page 18
Product Catalogue
October 2014
2 E.G.A. Modules & Parts
External Particulate Filter
Item No.
106
107
108
109
110
111
112
113
114
115
116
E.G.A. Components
Mk7 E.G.A. Sampling Unit
O2, CO2, CO & NO analyser, 10.4” full colour touch screen
Mk7 CEMs E.G.A. Sampling Unit
MM720004 with Continuous Emissions Monitoring System
Mk7 E.P.A. E.G.A. Sampling Unit
MM720004, EPA Compliant, Self-Cal Box & Heated Sample
Mk7 M.C.E.R.T. E.G.A. Sampling Unit*
MM72004, MCERT’s approval
Mk7 E.G.A. Sampling Unit
Standard EGA with only CO2 cell fitted, no SO2 or NO2 cells
Mk7 E.G.A. SO2 Sensor + Extra Pump
Factory fitted and calibrated, price to be added to E.G.A. price
Mk7 E.G.A. NO2 Sensor
Factory fitted and calibrated, price to be added to E.G.A. price
Mk7 E.G.A. Air Inlet Filter
Filter assembly includes filter material
E.G.A. Mk7 Sampling Probe (0-400oC or 32-752oF)
Flue gas sampling probe and thermocouple
Chilled E.G.A. Enclosure
Front mounted chiller unit to keep E.G.A. cool, excluding E.G.A.
E.G.A. External Particulate Filter with drain solenoid
E.G.A. must be returned to office to fit EGA20103/D
Kgs
11.00
Part No.
MM72004
11.00
MM72004/CEMS
13.00
MM72004/EPA
13.00
MM72004/MCERT
11.00
MM72004/NC
0.20
EGA70008
0.20
EGA70009
2.00
EGA70106
1.00
MM10033
0.00
EGAENC
2.00
EGA20103/D
*The MCERTs Mk7 E.G.A. Sampling unit will be available upon completion of testing and
certification. For further information please contact Autoflame.
Sampling probes can be manufactured with a longer length if required. Please contact Autoflame
for a price and lead time.
Ceramic sampling probe available on request. Please contact Autoflame for a price and lead time.
Heated and plain enclosures available. Please contact Autoflame for pricing.
For the EPA and MCERT E.G.A.’s a Heated Sampling Line will be supplied at a standard length of
3m (10ft). Longer lengths are available, please contact Autoflame for pricing.
**Please not that if you require your standard Mk7 E.G.A. Sampling Unit to be upgraded to
include CEMS software features, this can be done at an additional cost. Please see page 22 for
further details.**
October 2014
Product Catalogue
Page 19
3 D.T.I. Modules & Parts
3
D.T.I. Modules & Parts
3.1
Remote Monitoring and Control
Mk7 D.T.I.
Item No.
117
118
3.2
Item No.
119
120
Page 20
D.T.I. Data Transfer Interface Modules
Mk7 D.T.I. System Package
Ethernet + Modbus , CEMS Supervisor Software
Mk7 I/O Module
6 x 4-20mA I/O, 16 x 230/110V Inputs, 8 x volt free contacts
Mk7 DTI & Mk7 I/O Module Voltage is universal (110V/230V)
Kgs
3.50
Part No.
DTI70100
1.00
DTI70022
Kgs
0.25
Part No.
DTI70101
0.13
MM60010
PC Software and Accessories
PC Software and Acessories
Mk7 D.T.I. CEMS Manager Software
Licence for CEMS Manager Software
MM Infrared Upload/Download Software and IR Lead
Service and commissioning aid & first out annunciation setup
Product Catalogue
October 2014
4 Water Level Control
4
Water Level Control
4.1
Water Level Control Equipment
Mk7 Expansion Board
Item No.
121
122
123
124
125
126
127
128
129
130
131
132
Water Level Control Equipment
Mk7 Expansion Board
Contact Autoflame for required software version supplied.
Mk7 Expansion Board & Enclosure Mounting Kit
With housing & pillars. Contact Autoflame for software version.
Temp. Detector, 100mm length
0-400oF, 0-7522F
Temp. Detector, 150mm length
0-400oF, 0-7522F
Temp. Detector, 200mm length
0-400oF, 0-7522F
Temp. Detector, 250mm length
0-400oF, 0-7522F
Temp. Detector, 400mm length
0-400oF, 0-7522F
Temp. Detector, 4” length
With a ½” electrical conduit adaptor. 0-400oF, 0-7522F
Temp. Detector, 6” length
With a ½” electrical conduit adaptor. 0-400oF, 0-7522F
Temp. Detector, 8” length
With a ½” electrical conduit adaptor. 0-400oF, 0-7522F
Temp. Detector, 10” length
With a ½” electrical conduit adaptor. 0-400oF, 0-7522F
Temp. Detector, 15” length
With a ½” electrical conduit adaptor. 0-400oF, 0-7522F
October 2014
Product Catalogue
Kgs
0.55
Part No.
EB70001
0.75
EB70002
0.45
MM10006/100
0.45
MM10006/150
0.45
MM10006/200
0.45
MM10006/250
0.45
MM10006/400
0.45
MM10006/100U
0.45
MM10006/150U
0.45
MM10006/200U
0.45
MM10006/250U
0.45
MM10006/400U
Page 21
4 Water Level Control
4.2
Steam Boiler Capacitance Probes
Capacitance Probe
Capacitance Probe – Internal View
Item No.
133
134
135
136
137
Page 22
Steam Boiler Capacitance Probes
Kgs
Part No.
Capacitance Probe 20” (500mm)
1.50 WLCP500
Supplied with 2m (6ft) flying lead
Capacitance Probe 30” (750mm)
1.50 WLCP750
Supplied with 2m (6ft) flying lead
Capacitance Probe 40” (1000mm)
1.50 WLCP1000
Supplied with 2m (6ft) flying lead
Capacitance Probe 50” (1250mm)
1.50 WLCP1250
Supplied with 2m (6ft) flying lead
Capacitance Probe 60” (1500mm)
1.50 WLCP1500
Supplied with 2m (6ft) flying lead
Additional capacitance probe lengths are available upon request. Please contact Autoflame for
price and availability.
Product Catalogue
October 2014
4 Water Level Control
4.3
Total Dissolved Solids Equipment
TDS Probe
Item No.
138
139
140
141
142
143
144
145
146
Total Dissolved Solids Equipment
TDS Management, 230V
With complete assembly, including probe and solenoid valve
TDS Management, 110V
With complete assembly, including probe and solenoid valve
TDS Management, Modulating, 230V, ½”
With complete assembly, including probe, 1.2” modulating
valve, 230V servomotor
TDS Management, Modulating 230V, ¾”
With complete assembly, including probe, ¾” modulating
valve, 230V servomotor
TDS Management, Modulating 24V, ½”
With complete assembly, including probe, ¾” modulating
valve, 24V servomotor
TDS Management, Modulating 24V, ¾”
With complete assembly, including probe, ½” modulating
valve, 24V servomotor
TDS Solenoid Valve, 230V
230V solenoid
TDS Solenoid Valve, 110V
110V Solenoid
TDS Probe only
October 2014
Product Catalogue
Kgs
3.00
Part No.
TDS70001
3.00
TDS70001/110
3.00
TDS70001/M15
3.00
TDS70001/M20
3.00
TDS70001/M15/D
3.00
TDS70001/M20/D
1.00
TDS70002
1.00
TDS70002/110
2.00
TDS70003
Page 23
4 Water Level Control
4.4
Feed Water Valves
Feed Water Valve with Industrial Servo Motor
Item No.
147
148
149
150
151
152
153
154
Page 24
Feed Water Valves
Kgs
Part No.
Threaded Feed Water BSP/NPT (0.5”15mm)
4.00 WLCVO15
0.5” Feed water valve with coupling
Threaded Feed Water BSP/NPT (0.75”/20mm)
5.00 WLCVO20
0.75” Feed water valve with coupling
Flanged Feed Water Valve PN40 (1”/40mm)
7.00 WLCVO25/FL
1” Feed water valve with coupling
Flanged Feed Water Valve PN40 (1.5”/40mm)
8.00 WLCVO40/FL
1.5” Feed water valve with coupling
Flanged Feed Water Valve PN40 (2”/40mm)
9.00 WLCVO50/FL
2” Feed water valve with coupling
Flanged Feed Water Valve ANSI 300lb (1”/40mm)
7.00 WLCVO25/FLU
1” Feed water valve with coupling
Flanged Feed Water Valve ANSI 300lb (1.5”/40mm)
8.00 WLCVO40/FLU
1.5” Feed water valve with coupling
Flanged Feed Water Valve ANSI 300lb (2”/40mm)
9.00 WLCVO50/FLU
2” Feed water valve with coupling
The feed water valves are equipped with couplings and mounting brackets.
The feed water valves are not supplied with servomotor. For the o.5” and o.75” valves, large
servomotors must be used. For 1” and 1.5” valves UNIC05 servomotors must be used.
Product Catalogue
October 2014
4 Water Level Control
4.5
Bottom Blowdown
Bottom Blowdown Valve with Industrial Servomotor
Item No.
155
156
157
158
159
160
161
162
Bottom Blowdown Valves
Kgs
Part No.
1” (25mm) Bottom Blowdown Valve
BBV025FLU
ANSI 300lbs Flanged, 303 Stainless Steel, PEEK Liner and
AFLAS Seals
1.5”(40mm) Bottom Blowdown Valve
BBV040FLU
ANSI 300lbs Flanged, 303 Stainless Steel, PEEK Liner and
AFLAS Seals
2”(50mm) Bottom Blowdown Valve
BBV050FLU
ANSI 300lbs Flanged, 303 Stainless Steel, PEEK Liner and
AFLAS Seals
Bottom Blowdown Control Module
BBC70004
Including rechargeable batteries 110V/230V 50/60Hz
Bottom Blowdown Industrial Actuator 05
BBA10070
24V DC Only, 40NM 37ft lbs IP65, -25 to 55oC (-13 to 131oF)
1”(25mm) Bottom Blowdown Valve
BBV025 System
Complete with 24V DC Actuator and Control Module
1.5”(40mm) Bottom Blowdown Valve
BBV040 System
Complete with 24V DC Actuator and Control Module
2”(50mm) Bottom Blowdown Valve
BBV050 System
Complete with 24V DC Actuator and Control Module
All costs exclude any kind o approval and/or testing that may be required. Also excludes
additional hardware/mating flanges etc. or any kind of installation, service or calibration.
October 2014
Product Catalogue
Page 25
5 Peripheral & Spare Parts
5
Peripheral & Spare Parts
5.1
End Switch Proving
Item No.
163
164
165
166
End Switch Proving
End Switch Proving Unit
With 1 metre lead
Small Oil Valve Base Plate
Allows MM70009PPU to be mounted to existing oil valve
Large Oil Valve Base Plate
Allows MM70009PPU to be mounted to existing oil valve
Air Damper Mounting Kit
Kgs
1.00
Part No.
MM70009PPU
0.10
MM70009OVSM
0.10
MM70009OVLRG
0.20
MM70009UMK
End switches must be ordered separately. They are not included with modified gas or oil valves.
Please contact Autoflame for more information.
5.2
End Switch Proving – Modified Oil Valves
Item No.
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
Page 26
End Switch Proving – Modified Oil Valves
Kgs
Part No.
Type 1 – Spillback/By-pass
0.60 OVS31015/VA
Modified for mounting end switch proving unit
Type 1 – Metering/Simplex
0.60 OVM31015/VA
Modified for mounting end switch proving unit
Type 2 – Spillback/By-pass
0.60 OVS32016/VA
Modified for mounting end switch proving unit
Type 2 – Metering/Simplex
0.60 OVM32016/VA
Modified for mounting end switch proving unit
Type 3 – Spillback/By-pass
1.80 OVS33L17/VA
Modified for mounting end switch proving unit
Type 3 – Metering/Simplex
1.80 OVM33L17/VA
Modified for mounting end switch proving unit
Type 4 – Spillback/By-pass
1.80 OVS34L18/VA
Modified for mounting end switch proving unit
Type 4 – Metering/Simplex
1.80 OVM34L18/VA
Modified for mounting end switch proving unit
Type 5 – Spillback/By-pass
0.50 OVS35019/VA
Modified for mounting end switch proving unit
Type 5 – Metering/Simplex
0.50 OVM35019/VA
Modified for mounting end switch proving unit
Type 6 – Spillback/By-pass
0.50 OVS36020/VA
Modified for mounting end switch proving unit
Type 6 – Metering/Simplex
0.50 OVM36020/VA
Modified for mounting end switch proving unit
Type 8 – Spillback/By-pass
0.50 OVS38022/VA
Modified for mounting end switch proving unit
Type 8 – Metering/Simplex
0.50 OVM38022/VA
Modified for mounting end switch proving unit
Type 9 – Spillback/By-pass
0.50 OVS39023/VA
Modified for mounting end switch proving unit
Type 9 – Metering Simplex
0.50 OVM39023/VA
Modified for mounting end switch proving unit
End switches must be ordered separately, they are not included with modified oil valves. Please
contact Autoflame for more information.
Product Catalogue
October 2014
5 Peripheral & Spare Parts
5.3
End Switch Proving Gas Control Butterfly Valves
Item No.
183
184
185
186
187
188
189
190
191
192
End Switch Proving – Modified Gas Butterfly Valves
Kgs
Part No.
ANSI 150lb 65mm (2.5”)
5.00 GVF46526/30U/VA
Thickness -30mm. Modified for mounting end switch proving
unit, mounting kit
ANSI 150lb 80mm (3”)
6.00 GVF48027/30U/VA
Thickness -30mm. Modified for mounting end switch proving
unit, mounting kit
ANSI 150lb 100mm (4”)
7.00 GVF41006/30U/VA
Thickness -30mm. Modified for mounting end switch proving
unit, mounting kit
ANSI 150lb 125mm (5”)
8.00 GVF42527/30U/VA
Thickness -30mm. Modified for mounting end switch proving
unit, mounting kit
ANSI 150lb 150mm (6”)
9.00 GVF415028/30U/VA
Thickness -30mm. Modified for mounting end switch proving
unit, mounting kit
ANSI 150lb 65mm (2.5”)
9.00 GVF46526/50U/VA
Thickness -50mm. Modified for mounting end switch proving
unit, mounting kit
ANSI 150lb 80mm (3”)
10.00 GVF48027/50U/VA
Thickness -50mm. Modified for mounting end switch proving
unit, mounting kit
ANSI 150lb 100mm (4”)
11.00 GVF410026/50U/VA
Thickness -50mm. Modified for mounting end switch proving
unit, mounting kit
ANSI 150lb 125mm (5”)
12.00 GVF42527/50U/VA
Thickness -50mm. Modified for mounting end switch proving
unit, mounting kit
ANSI 150lb 150mm (6”)
13.00 GVF415028/50U/VA
Thickness -50mm. Modified for mounting end switch proving
unit, mounting kit
End switches must be ordered separately, they are not included with modified gas valves. Please
contact Autoflame for more information.
October 2014
Product Catalogue
Page 27
5 Peripheral & Spare Parts
5.4
Hazardous Environment/ Explosion Proof Equipment ATEX
Large Servo Motor, 230V, Atex Approved
Item No.
193
194
195
196
197
198
199
200
201
202
203
Page 28
Hazardous Environment/Explosion Proof with ATEX
Large Servo Motor, 230V 50/60Hz
25Nm, 18ft lbs. Ex nA nL IIC T4
Large Servo Motor, 244V 50/60Hz
25Nm, 18ft lbs. Ex nA nL IIC T4
Industrial Servo Motor 10, 230V
98Nm, 72ft lbs. Ex nA nL IIC T4
Industrial Servo Motor 10, 120V
98Nm, 72 ft lbs. Ex nA nL IIC T4
Air Pressure Sensor
0 to 65mBar, 0 to 25” wg, 0 to 1 PSI. Ex Na IIC Gc
Air Pressure Sensor
0 to 120mBar, 0 to 50”wg, 0 to 2 PSI. Ex Na IIC Gc
Gas Pressure Sensor
12.5 to 65mBar, 5 to 25”wg, 0.18 to 1 PSI. Ex Na IIC Gc
Gas Pressure Sensor
52 to 340mBar, 25 to1325”wg ,0.75 to 5 PSI. Ex Na IIC Gc
Gas Pressure Sensor
115 to 750mBar, 50 to 300”wg,1.8 to 11 PSI. Ex Na IIC Gc
Gas Pressure Sensor
207 to 1380mBar, 83 to 550”wg,3 to 20 PSI. Ex Na IIC Gc
Gas Pressure Sensor
0 to 4mBar, 162 to 1620”wg, 6 to 60 PSI. Ex Na IIC Gc
Please note voltage and frequency.
Servo motors are not supplied as standard with mounting kits.
Product Catalogue
Kgs
1.85
Part No.
MM10004/EXP
1.85
MM10004/D/EXP
6.00
MM10072/EXP
6.00
MM10072/110/EXP
0.42
MM60005/EXP
0.42
MM60013/EXP
0.42
MM60006/EXP
0.42
MM60008/EXP
0.42
MM60011/EXP
0.42
MM60012/EXP
0.42
MM60014/EXP
October 2014
5 Peripheral & Spare Parts
5.5
Flue Gas Recirculation (FGR) Valves
Flue Gas Recirculation Valve
Item No.
204
205
206
207
208
209
210
211
212
213
Flue Gas Recirculation (FGR) Valves
PN16 100mm(4”)
Thickness-50mm
PN16 150mm(6”)
Thickness-50mm
PN16 200mm(8”)
Thickness-50mm
PN16 250mm(10”)
Thickness-50mm
PN16 300mm(12”)
Thickness-50mm
ANSI 150lb 100mm(4”)
Thickness-50mm
ANSI 150lb 150mm(6”)
Thickness-50mm
ANSI 150lb 200mm(8”)
Thickness-50mm
ANSI 150lb 250mm(10”)
Thickness-50mm
ANSI 150lb 300mm(12”)
Thickness-50mm
Valve manufactured from 303 Stainless steel.
Please contact Autoflame if the size you require is not listed.
October 2014
Product Catalogue
Kgs
Part No.
FGRV410026/50
FGRV415028/50
FGRV420029/50
FGRV425030/50
FGRV430031/50
FGRV410026/50U
FGRV415028/50U
FGRV420029/50U
FGRV425030/50U
FGRV430031/50U
Page 29
5 Peripheral & Spare Parts
5.6
Factory Built Single Fuel UL Control Panel
Item No.
214
215
216
217
218
219
220
221
Factory Built Control Panels – Single Fuel UL Panel
Single fuel UL panel 230V
Fitted with Mk7 MM
Single fuel UL panel 110V
Fitted with Mk7 MM
Single fuel UL panel 230V
Fitted with Mk7 MM & First Out Annunciation
Single fuel UL panel 110V
Fitted with Mk7 MM & First Out Annunciation
Single fuel UL panel 230V
Fitted with Mk7 MM, First Out Annunciation & Water Level
Single fuel UL panel 110V
Fitted with Mk7 MM First Out Annunciation & Water Level
Single fuel UL panel 230V
Fitted with Mini Mk7 MM
Single fuel UL panel 110V
Fitted with Mini Mk7 MM
Kgs
Part No.
CP1MK7/E
CP1MK7/E/110
CP1AMK7/E
CP1AMK7/E/110
CP1WMK7/E
CP1WMK7/E/110
CP1MMK7/E
CP1MMK7/E/110
Standard specification control panel:
Equipped with Autoflame MM controller. NEMA4 powder coated enclosure to match MM
controller. Fully wired and tested. Supplied with control panel drawings.
Standard panel size – 800mm x 600mm x 300mm enclosure (31.4” x 23.6” x 11.8”)
Standard water level panel size – 800mm x 800mm x 300m enclosure (31.4” x 41.4” x 11.8”)
Standard single fuel scope of supply includes:
Fuel 1 On/Off Push Button – Panel on Lamp – Burner on/Off Switch – Lockout Alarm/Reset –
Hand/Auto/Low Flame Hold Switch(Not available on Mini Mk7) – Lamp as per customer request
Standard Single Fuel Water Level scope of supply includes: Fuel 1 On/Off Push Button – Panel On
Lamp – Burner On/Off Switch – Lockout Alarm/Reset – Hand/Auto/Low Flame Hold Switch(Not
available on Mini Mk7) – High Water Lamp – Low Water Lamp – 2nd Low Water Lamp – Water
Level System Test – Water Level Alarm Mute
Additional lamps/switches are available upon request. Fuses and contactors with overloads are not
supplied as standard.
Please contact Autoflame before ordering a panel so that the specifics can be determined at an
early date. After receiving an order for a panel, drawings will be submitted for approval by the
customer.
Once approved, manufacturing will commence. Lead-times on control panels vary from 4 to 6
weeks from approval of drawings. Prices are subject to change due to specific customer
requirements.
Custom sizes are available on request. Please contact Autoflame for further information and a
quote on non-standard panels.
Page 30
Product Catalogue
October 2014
5 Peripheral & Spare Parts
5.7
Factory Built Dual Fuel UL Control Panel
Item No.
222
223
224
225
226
227
228
229
Factory Built Control Panels – Dual Fuel UL Panel
Dual fuel UL panel 230V
Fitted with Mk7 MM
Dual fuel UL panel 110V
Fitted with Mk7 MM
Dual fuel UL panel 230V
Fitted with Mk7 MM & First Out Annunciation
Dual fuel UL panel 110V
Fitted with Mk7 MM & First Out Annunciation
Dual fuel UL panel 230V
Fitted with Mk7 MM, First Out Annunciation & Water Level
Dual fuel UL panel 110V
Fitted with Mk7 MM First Out Annunciation & Water Level
Dual fuel UL panel 230V
Fitted with Mini Mk7 MM
Dual fuel UL panel 110V
Fitted with Mini Mk7 MM
Kgs
Part No.
CP2MK7/E
CP2MK7/E/110
CP2AMK7/E
CP2AMK7/E/110
CP2WMK7/E
CP2WMK7/E/110
CP2MMK7/E
CP2MMK7/E/110
Standard specification control panel:
Equipped with Autoflame MM controller. NEMA4 powder coated enclosure to match MM
controller. Fully wired and tested. Supplied with control panel drawings.
Standard panel size – 800mm x 600mm x 300mm enclosure (31.4” x 23.6” x 11.8”)
Standard water level panel size – 800mm x 800mm x 300m enclosure (31.4” x 41.4” x 11.8”)
Standard dual fuel scope of supply includes:
Fuel 1 On/Off Push Button – Fuel 2 On/Off Push Button – Burner on/Off Switch – Lockout
Alarm/Reset – Hand/Auto/Low Flame Hold Switch(Not available on Mini Mk7) – Lamp as per
customer request
Standard dual fuel water level scope of supply includes: Fuel 1 On/Off Push Button – Fuel 2
On/Off Push Button – Burner On/Off Switch – Lockout Alarm/Reset – Hand/Auto/Low Flame
Hold Switch(Not available on Mini Mk7) – High Water Lamp – Low Water Lamp – 2nd Low Water
Lamp – Water Level System Test – Water Level Alarm Mute
Additional lamps/switches are available upon request. Fuses and contactors with overloads are not
supplied as standard.
Please contact Autoflame before ordering a panel so that the specifics can be determined at an
early date. After receiving an order for a panel, drawings will be submitted for approval by the
customer.
Once approved, manufacturing will commence. Lead-times on control panels vary from 4 to 6
weeks from approval of drawings. Prices are subject to change due to specific customer
requirements.
Custom sizes are available on request. Please contact Autoflame for further information and a
quote on non-standard panels.
October 2014
Product Catalogue
Page 31
5 Peripheral & Spare Parts
5.8
CB Control Panel Retrofit
Item No.
230
231
232
233
CB Control Panel Retrofit Single/Dual Fuel UL Panel
Single fuel UL panel 230V
Fitted with Mk7 MM, CB control panel retrofit
Dual fuel UL panel 110V
Fitted with Mk7 MM, CB control panel retrofit
Single fuel UL panel 230V
Fitted with Mini Mk7 MM, CB control panel retrofit
Dual fuel UL panel 110V
Fitted with Mini Mk7 MM, CB control panel retrofit
Kgs
Part No.
CP1MK7/E/CB
CP2MK7/E/CB
CP1/MMK7/E/CB
CP2/MMK7/E/CB
Standard specification control panel:
Equipped with Autoflame MM controller. NEMA4 powder coated enclosure to match MM
controller. Fully wired and tested. Supplied with control panel drawings.
Standard panel size – 600mm x 500mm x 210mm enclosure (23.6” x 19.7” x 8.3”)
Standard scope of supply includes:
Fuel Select OFF/Fuel 1 switch (single fuel) or Fuel Select Fuel 1/OFF/Fuel 2 switch (dual fuel) –
Burner On/Off Switch – Lockout Alarm Mute – Hand/Auto/Low Flame Hold Switch (Not available
on Mini Mk7) – Lamp as per customer request.
Note: 110V direct supply only, transformers and Variable Speed Drive cannot be added to this
panel. Also water level, first out annunciation, additional lamps/switches, fuses and contactors are
not available due to panel size.
Please contact Autoflame before ordering a panel so that the specifics can be determined at an
early date. After receiving an order for a panel, drawings will be submitted for approval by the
customer.
Once approved, manufacturing will commence. Lead-times on control panels vary from 4 to 6
weeks from approval of drawings. Prices are subject to change due to specific customer
requirements.
Custom sizes are available on request. Please contact Autoflame for further information and a
quote on non-standard panels.
Page 32
Product Catalogue
October 2014
5 Peripheral & Spare Parts
5.9
Mini Mk7 Evo Control Panel
Item No.
234
235
236
237
238
Mini Mk7 MM Control Panel Single/Dual Pending UL
Single Fuel UL Panel 230V
Fitted with Mini Mk7 MM
Single Fuel UL Panel 110V
Fitted with Mini Mk7 MM
Dual Fuel UL Panel 230V
Fitted with Mini Mk7 MM
Dual Fuel UL Panel 110V
Fitted with Mini Mk7 MM
Flying Lead
3m(9.8ft) flying lead longer lengths available on request
Kgs
Part No.
CP1MMK7/E/SM
CP1MMK7/E/110/SM
CP2MMK7/E/SM
CP2MMK7/E/110/SM
CP1SMFLY
Equipped with Autoflame MM Mini Mk7 controller. NEMA4 powder coated enclosure to match
MM controller. Fully wired and tested. Supplied with control panel drawings.
Standard panel size – 320mm x 320mm x 210mm enclosure (12.6” x 12.6” x 8.3”),
371mm x 320mm x 214mm mounting bracket (14.6” x 12.6” x 8.3”)
Standard scope of supply includes:
Fuel select Off/Fuel 1 switch (single fuel) or Fuel Select FUEL 1/OFF/FUEL 2 switch (dual fuel) –
Burner On/Off Switch – Error/Lockout Lamp.
A 3Phase Direct Online Motor Starter up to 7.5kW (10HP) can be added to this panel and can be
used in conjunction with an external Variable Speed Drive.
Note: Mini Mk7 MM only. Control circuit transformers cannot be added to this panel. Also
additional lamps/switches, fuses and contactors are not available due to panel size.
Please contact Autoflame before ordering a panel so that the specifics can be determined at an
early date. After receiving an order for a panel, drawings will be submitted for approval by the
customer.
Once approved, manufacturing will commence. Lead-times on control panels vary from 4 to 6
weeks from approval of drawings. Prices are subject to change due to specific customer
requirements.
Custom sizes are available on request. Please contact Autoflame for further information and a
quote on non-standard panels.
October 2014
Product Catalogue
Page 33
5 Peripheral & Spare Parts
5.10 Danfoss Variable Speed Drives
Item No.
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
Danfoss Variable Speed Drives
VLT® HVAC IP20 Drive 380/480V 3 Phase, 50/60Hz
1.1kW/1.5hp
To fit 1000x600x300mm (39”x24”x12”) panel
1.5kW/2.0hp
To fit 1000x600x300mm (39”x24”x12”) panel
2.2kW/2.9hp
To fit 1000x600x300mm (39”x24”x12”) panel
3kW/4.0hp
To fit 1000x600x300mm (39”x24”x12”) panel
4kW/5.0hp
To fit 1000x600x300mm (39”x24”x12”) panel
5.5kW/7.5hp
To fit 1000x600x300mm (39”x24”x12”) panel
7.5kW/10hp
To fit 1000x600x300mm (39”x24”x12”) panel
11kW/15hp
To fit 1200x600x400mm (47”x31”x16”) panel
15kW/20hp
To fit 1600x600x400mm (63”x24”x16”) panel
18.5kW/25hp
To fit 1600x600x400mm (39”x24”x16”) panel
22kW/30hp
To fit 1600x600x400mm (39”x24”x16”) panel
30kW/40hp
To fit 1600x600x400mm (39”x24”x16”) panel
37kW/50hp
To fit 1600x600x400mm (39”x24”x16”) panel
45kW/60hp
To fit 1600x600x500mm (39”x24”x20”) panel
55kW/75hp
To fit 1600x600x500mm (39”x24”x20”) panel
75kW/100hp
To fit 1600x600x500mm (39”x24”x20”) panel
90kW/125hp
To fit 1600x600x500mm (39”x24”x20”) panel
Kgs
Part No.
FC10P1K1T4
FC10P1K5T4
FC10P2K2T4
FC10P3K0T4
FC10P4K0T4
FC10P5K5T4
FC10P7K5T4
FC10P11KT4
FC10P15KT4
FC10P18KT4
FC10P22KT4
FC10P30KT4
FC10P37KT4
FC10P45KT4
FC10P55KT4
FC10P75KT4
FC10P90KT4
Graphical Keypad, DC Link Chokes for Harmonic Suppression & RFI Filters to meet Class C2 & C1
are fitted as standard.
Price includes Danfoss Variable Speed Drive, Motor Protection Circuit Breaker, (to UL
specifications) and increase in panel size from Autoflame standard panel sizes to allow for internal
installation.
If externally mounted IP55/IP66 or 200/240V drives are required please contact Autoflame for
more information.
Page 34
Product Catalogue
October 2014
5 Peripheral & Spare Parts
5.11 Direct Online Motor Starter without MCP
Item No.
256
257
258
259
260
Direct Online Motor Starter without MCP
1.1 - 7.5 kW / 1.5 - 10 hp
Can only be ordered with Autoflame panel
11kW / 15hp
Can only be ordered with Autoflame panel
15 kW / 20hp
Can only be ordered with Autoflame panel
18.5kW / 25hp
Can only be ordered with Autoflame panel
22 kW / 30hp
Can only be ordered with Autoflame panel
Kgs
Part No.
DOL11/75
DOL11
DOL15
DOL18
DOL22
Price includes UL compliant contactor, overload and Motor Protection Circuit Breaker.
Max 2 per standard panel- 800mm x 600mm x 300mm enclosure (31.4” x 23.6” x 11.8)
Max 3 per standard large panel- 800mm x 600mm x 300mm enclosure (31.4” x 23.6” x 11.8”)
For Star Delta or Soft Starts contact Autoflame for further information.
5.12 Direct Online Motor Starter with MCP
Item No.
261
262
263
264
265
Direct Online Motor Starter with MCP
1.1 - 7.5 kW / 1.5 - 10 hp
Can only be ordered with Autoflame panel
11kW / 15hp
Can only be ordered with Autoflame panel
15 kW / 20hp
Can only be ordered with Autoflame panel
18.5kW / 25hp
Can only be ordered with Autoflame panel
22 kW / 30hp
Can only be ordered with Autoflame panel
Kgs
Part No.
DOLMCP11/75
DOLMCP11
DOLMCP15
DOLMCP18
DOLMCP22
Price includes UL compliant contactor, overload and Motor Protection Circuit Breaker.
Max 2 up to 15kW (20hp) per standard panel- 800 x 600 x 300 mm enclosure (31.4" x 23.6" x
11.8").
Max 1 for 18.5 to 22kW (25 to 30 hp) or max 3 up to 15kW (20hp) per standard large panel800 x 800 x 300 mm enclosure (31.4" x 31.4" x 11.8").
October 2014
Product Catalogue
Page 35
5 Peripheral & Spare Parts
5.13 VSD Bypass Switch – Single Fuel and Direct Drive Switch Control
Item No.
266
267
268
269
270
271
272
273
VSD By-pass Switch, Single Fuel Variable & Direct
Drive Switch Control
Single Fuel 1.1 - 7.5 kW / 1.5 - 10 hp
Can only be ordered with Autoflame panel
Single Fuel 11 - 18.5 kW / 15 - 25 hp
Can only be ordered with Autoflame panel
Single Fuel 15 kW / 20 hp
Can only be ordered with Autoflame panel
Single Fuel 18.5 kW / 25 hp
Can only be ordered with Autoflame panel
Single Fuel 22 kW / 30 hp
Can only be ordered with Autoflame panel
Single Fuel 30 kW / 40 hp
Can only be ordered with Autoflame panel
Single Fuel 37 kW / 50 hp
Can only be ordered with Autoflame panel
Single Fuel 45 kW / 60 hp
Can only be ordered with Autoflame panel
Kgs
Part No.
CP1VSD11/75
CP1VSD11/18
CP1VSD22
CP1VSD30
CP1VSD37
CP1VSD45
Price includes UL compliant contactor (with overload), Motor Protection Circuit Breaker (to UL
specifications), switch and Variable Speed Drive or direct fuel curve switching.
Prices for larger kW(hp) drive switches are available on request.
Please contact Autoflame for more information.
5.14 VSD Bypass Switch – Dual Fuel and Direct Drive Switch Control
Item No.
274
275
276
277
278
279
280
281
VSD By-pass Switch, Dual Fuel Variable & Direct Drive
Switch Control
Dual Fuel 1.1 - 7.5 kW / 1.5 - 10 hp
Can only be ordered with Autoflame panel
Dual Fuel 11 - 18.5 kW / 15 - 25 hp
Can only be ordered with Autoflame panel
Dual Fuel 15 kW / 20 hp
Can only be ordered with Autoflame panel
Dual Fuel 18.5 kW / 25 hp
Can only be ordered with Autoflame panel
Dual Fuel 22 kW / 30 hp
Can only be ordered with Autoflame panel
Dual Fuel 30 kW / 40 hp
Can only be ordered with Autoflame panel
Dual Fuel 37 kW / 50 hp
Can only be ordered with Autoflame panel
Dual Fuel 45 kW / 60 hp
Can only be ordered with Autoflame panel
Kgs
Part No.
CP2VSD11/75
CP2VSD11/18
CP2VSD22
CP2VSD30
CP2VSD37
CP2VSD45
Price includes UL compliant contactor (with overload), Motor Protection Circuit Breaker (to UL
specifications) and switches.
Prices for larger kW(hp) drive switches are available on request.
Please contact Autoflame for more information.
Page 36
Product Catalogue
October 2014
5 Peripheral & Spare Parts
5.15 M.M. System Spares
Item No.
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
M.M. System Spares
Mk7 MM Software*
Includes 2 EPROMS and display SD card
Mk7 MM Software with WLC MM software*
Includes 3 EPROMS and display SD card
Mk7 or Mk6 MM Connector Plugs
Set of 9
Mini Mk6 MM Connector Plugs
Set of 7
Mini Mk5 Evolution MM Connector Plugs
Set of 3
Mini Mk7 Evolution MM Connector Plugs
Set of 7
MM Enclosure Mounting Clamps
Set of 4
MM Water Level Enclosure + Pillars
Kgs
0.30
Part No.
MK7PROMS
0.40
MK7PROMS/WL
0.50
CON1060
0.50
CON1064
0.50
CON1069
0.50
CON1070
0.10
ENC10061
0.20
ENC10065
Water Level Control Connector Plugs
0.50
Set of 5
2A (T) Fuse
0.10
Set of 10
6.3A (T) Fuse
0.10
Set of 10- mini Mk6 and Mk6 only
(TE5) 2A (T) Fuse
0.10
Set of 10- mini Mk6 and Mk6 only
(TE5) 630 mA (T) Fuse
0.10
Set of 10- mini Mk6 and Mk6 only
(TE5) 0.315A (T) Fuse
0.10
Set of 10- mini Mk5 EVO only
5A (T) Fuse
0.10
Set of 10- Mini Mk5 EVO only
630 mA (T) Fuse
0.10
Set of 10- mini Mk5 only
125 mA (220V) Fuse
0.10
Set of 10- Mk5 only
250 mA (110V) Fuse
0.10
Set of 10- Mk5 only
500 mA (T) Fuse
0.10
Set of 10 Mk 7
1A (T) Fuse
0.10
Set of 10 Mk 7
2.5A (T) Fuse
0.10
Set of 10 Mk 7
* to ensure correct software is sent, please specify unit serial number.
CON1068
October 2014
Product Catalogue
FU10034
FU10026
FU10027
FU10028
FU10024
FU10035
FU10025
FU10022
FU10023
FU10040
FU10041
FU10042
Page 37
5 Peripheral & Spare Parts
5.16 Mk7 E.G.A. System Spares
Item No.
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
Mk7 E.G.A. System Spares
Mk7 EGA Software*
Includes 1 EPROM and display SD card
Mk7 EGA CEMS Software Upgrade**
EGA must be returned to Autoflame for CEMS upgrade
Mk7 O2 Sensor
For the Mk7 EGA
Mk7 CO2 Sensor
Mk7 EGA must be returned for this part to be changed.
Mk7 NO Sensor
For the Mk7 EGA
Mk7 CO Sensor
For the Mk7 EGA
Mk7 SO2 Sensor
For the Mk7 EGA
Mk7 NO2 Sensor
For the Mk7 EGA
Mk7 EGA Replacement Air Inlet Filter
For the Mk7 EGA
Mk7 EGA Replacement RH Sensor
For the Mk7 EGA
Mk7 EGA Fan
For the Mk7 EGA, For Mk6 EGA Fan Part No SP10035
EGA Fuse
For the Mk7 and Mk6 EGA
EGA Pump 24V
For the Mk7 and Mk6 EGA
EGA Replacement Internal Filter
For the MK7 and Mk6 EGA
EGA Type K Thermocouple only
3m (10ft) cable length
EGA Type K Thermocouple only
5m (16ft) cable length
EGA Type K Thermocouple only
10m (33ft) cable length
EGA Connector Plugs
16 poles 1 set of 2 plugs (For the Mk7 and Mk6 EGA)
EGA Replacement Mk7 Sampling Probe Filter & Tubing
For the Mk7 EGA Probe, 3m (10ft)
Kgs
0.20
Part No.
MK7EGAPROMS
0.01
MK7EGACEMS
0.02
SP70004
0.09
SP70005
0.04
SP70007
0.04
SP70008
0.01
SP70013
0.04
SP70037
0.06
EGA70107
0.10
SP70040
0.10
SP10035/7
0.10
SP1040
0.33
SP70010
0.06
SP10011
0.25
SP1044
0.25
SP1044/5
0.25
SP1044/10
0.50
CON1010
0.15
SP70012
* To ensure correct software is sent, please specify unit serial number.
** Please note that if you request to have your Standard EGA upgraded to include CEMS software
it is compulsory that a standard service and calibration is carried out. Please see page 27 of our
price list for further details.
Page 38
Product Catalogue
October 2014
5 Peripheral & Spare Parts
5.17 Mk6 E.G.A. System Spares
Item No.
322
323
324
325
326
327
328
329
330
Mk6 E.G.A. System Spares
Kgs
EGA Replacement Mk6 Sampling Probe Filter & Tubing
0.15
For the Mk6 EGA Probe, 3m(10ft)
Mk6 O2 Sensor to be supplied without cell holder
0.02
Mk6 EGA cell holders will be recycled if returned to Autoflame
Mk6 CO2 Sensor
0.09
For the Mk6 EGA(only Mk6 CO2 sensor)
Mk6 CO2 Sensor Conversion Kit
0.10
For the Mk6 EGA, include CO2 cell and kit to upgrade
Mk6 NO Sensor
0.04
For the Mk6 EGA
Mk6 CO Sensor
0.04
For the Mk6 EGA
Mk6 SO2 Sensor
0.01
For the Mk6 EGA
Mk6 NO2 Sensor
0.04
For the Mk6 EGA
Mk6 EGA Replacement Air Inlet Filter
0.06
For the Mk6 EGA
* To ensure correct software is sent, please specify unit serial number.
Part No.
SP10012
SP10004
SP70006
SP70006/KIT
SP10007
SP10008
SP10013
SP10037
SP10018
5.18 O2 Interface Modules
Item No.
331
332
O2 Interface Modules
O2 Interface Module, 230V
O2 Interface Module, 110V
Limited supply available for O2 interface module.
Kgs
0.65
0.65
Part No.
MM10013
MM10013/110
Kgs
0.10
0.50
0.50
0.50
Part No.
SP1060
CON1065
CON1066
CON1067
5.19 D.T.I. System Spares
Item No.
333
334
335
336
D.T.I. System Spares
Mk6 D.T.I. Fuse
MK7 and Mk6 D.T.I. Connector Plugs set of 6
Digital I/O Connector Plugs
Analogue I/O Connector Plugs
October 2014
Product Catalogue
Page 39
5 Peripheral & Spare Parts
5.20 Sundries and Spare Parts
Item No.
Kgs
1.00
Part No.
SP10001
0.10
SP10001/CD
0.10
SP2000/US
0.07
SP10002
0.65
SP10003
0.65
SP10003/110
0.22
SU10010
344
Sundries and Spare Parts
M.M./E.G.A. Technical Manual, Hard Copy
Mk7 Version
M.M./E.G.A. Technical Manual, CD-ROM
Mk7 Version
Autoflame M.M./E.G.A. Sales Brochure
US/Letter format
Tamper Proof Screwdriver
Setting up servo motors
Transformer, 230-24V
UK specification for servo motors
Transformer, 110-24V
USA specification for servo motors
Ferrite Core Set
3 off
Anti Voltage Surge Module, 230V
0.15
SU10011
345
Anti Voltage Surge Module, 110V
0.15
SU10011/110
346
Electrical Snubber, 230V*
0.05
Type reference must be shown on purchase order
Electrical Snubber, 110V*
0.05
Type reference must be shown on purchase order
*Please contact Autoflame for a type reference prior to ordering.
337
338
339
340
341
342
343
347
SU10030
SU10040
5.21 Servo Motor Spares
Item No.
348
349
350
351
352
353
354
355
Page 40
Servo Motor Spares
Small Servo Motor Fixing Screws
M5 x 35mm, set 4
Small Servo Motor Mounting Bracket/Coupling
Retrofit application for burner air damper
Small Valve to Large Servo Motor Mounting Coupling
Gas valve only applications
Large Servo Motor Fixing Screws
M6 x 45mm, set 4
Large Servo Motor Mounting Bracket/Coupling
Retrofit application for burner air damper
Industrial Servo Motor 05 Mounting Bracket/Coupling
For MM10070
Industrial Servo Motor 10 Mounting Bracket/Coupling
For MM10072
Industrial Servo Motor 20/40 Mounting Bracket/Coupling
For MM10074/B & MM10078
Product Catalogue
Kgs
0.01
Part No.
F5015
0.50
SP10015
0.50
SP10017
0.01
F6015
0.50
SP10016
0.80
SP10028/05
0.80
SP10028/10
1.00
SP10028/20
October 2014
5 Peripheral & Spare Parts
5.22 Oil Valve Spares
Item No.
356
357
Oil Valve Spares
Kgs
Part No.
O-ring Type 1,2,5,6,8,9 Small Oil Valve
0.01 OR70003
Set of 2
O-ring Type 3,4,7 Large Oil Valve
0.01 OR70004
Set of 2
These can only be installed by approved by Autoflame Tech Centre engineers.
5.23 Water Level Spares
Item No.
358
359
360
361
362
363
Water Level Spares
0.5" Feedwater Valve Repair Kit
Includes screws, O-rings and PEEK liner.
0.75" Feedwater Valve Repair Kit
Includes screws, O-rings and PEEK liner.
1" Feedwater Valve Repair Kit
Includes screws, O-rings and PEEK liner.
1.5" Feedwater Valve Repair Kit
Includes screws, O-rings and PEEK liner.
2" Feedwater Valve Repair Kit
Includes screws, O-rings and PEEK liner.
Water Level Probes Flying Leads
Replacement flying leads for water level probes, 2m(6ft)
Kgs
0.02
Part No.
WLCV015/KIT
0.02
WLCV020/KIT
0.02
WLCV025/KIT
0.02
WLCV040/KIT
0.02
WLCV050/KIT
0.05
WLCPLEAD
Kgs
5.00
Part No.
CAB50001
5.00
CAB50002
5.00
CAB50003
5.00
CAB50004
5.00
CAB50006
5.00
CAB50008
5.00
CAB50010
5.00
CAB50020
5.24 Cables
Item No.
364
365
366
367
368
369
370
371
Cables
Screened Cable 1 core
16-02-1C
Screened Cable 2 core
16-02-2C
Screened Cable 3 core
16-02-3C
Screened Cable 4 core
16-02-4C
Screened Cable 6 core
16-02-6C
Screened Cable 8 core
16-02-8C
Screened Cable 10 core
16-02-10C
Screened Data Cable 1 pair
Prices per 100m
October 2014
Product Catalogue
Page 41
5 Peripheral & Spare Parts
5.25 Relays
Item No.
372
373
374
375
Relays
Relay LY2 12V DC
Relay Base 12V
Relay MY 240V AC
Relay Base 240V
Kgs
0.04
0.05
0.04
0.05
Part No.
EC50200
EC50201
EC50206
EC50207
Kgs
13.00
Part No.
MM10035/WL
13.00
MM10035/110
13.00
REPAIRDEMO
9.00
MM10036
9.00
MM10036/110
12.00
MM10027
12.00
MM10027/110
Kgs
Part No.
5.26 Demo/Test Equipment
Item No.
376
377
378
379
380
381
382
Demo/Test Equipment
Mk7 MM Water Level Demo Case 230V
Includes Water Level Control and First Out Annunciation
Mk7 MM Water Level Demo Case 110V
Includes Water Level Control and First Out Annunciation
Upgrading Mk6 to Mk7 Demo Case
Includes Mk7 and all work needed
Mini Mk7 Evo Demo Case, 230V
Includes Autoflame internal flame safeguard controller
Mini Mk7 Evo Demo Case, 120V
Includes Autoflame internal flame safeguard controller
DTI Demo Case, 230V
Includes Analogue and Digital I/O
DTI Demo Case, 120V
Includes Analogue and Digital I/O
5.27 Engineering Services
Item No.
383
384
Engineering Services
Combustion Efficiency Audit
Per Boiler Plant
Engineering Consultancy
Daily Rate
Audit includes review of boiler plant, report outlining efficiency calculations and recommendations.
Pricing allows for one day on site reviewing boiler plant, and does not include travel expenses
which would be charged at cost. Final scope to be agreed prior to audit.
Scope of consultancy work to be agreed and documented prior to engagement. Expert capabilities
include boiler plant design, control system design, burner design recommendations.
For more information please contact Autoflame.
Page 42
Product Catalogue
October 2014
6 Repairs
6
Repairs
6.1
Standard Repair Prices
Item No.
385
386
387
388
389
390
391
392
393
394
395
396
397
398
399
400
401
402
403
404
405
406
407
408
Standard Repair Prices
Repair Internal EGA Filter
SP10011
Repair Water Level Feed Water Valve
WLCV
Repair Water Level Capacitance Probe
WLCP500, WLCP750, WLCP1000, WLCP1250, WLCP1500
Repair TDS
TDS60001, TDS60001/110
Repair Thermocouple
SP1004
Repair Mini Mk5 Evolution MM Module
MMM5002/E, MMM5002/E/110
Repair Mini Mk7 Evolution MM Module
MMM7002/E, MMM7002/E/110
Repair Mk7 MM Module
MM70001/E, MM70001/E/WL
Repair Mk6 MM Module
MM60001, MM60001/110, MM60001/E,
MM60001/E/110
Repair Mini Mk6 MM Module
MMM60016, MMM60016/110, MMM60016/IR
Repair Mk5 MM Module
MM50001, MM50001/110, MM50001/B, MM50001/B110
Repair Mini Mk5 MM Module/ 3 Ch Mini MM Module
MMM50016, MMM50016/110, MMM50016/IR,
MMM50016/IR/110
Repair MM Infrared Upload/Download Lead
MM60010
Repair Inverter Interface Module
MM10011, MM10011/110
Repair E.G.A. Sampling Unit Mk6 Sampling System
MM60002, MM60002/110 Service & calibration only excluding parts
Repair E.G.A. Sampling Unit Mk7 Sampling System
MM72004, MM70004
Repair E.G.A. Mk5 Sampling System
MM10002 - Service & calibration only - excluding parts
Repair E.G.A. Sampling Probe
MM10033, MM10003, EGA20002
Repair E.G.A. Cell O2/CO/CO2/SO2/NO
SP10004, SP10005, SP10007, SP10008, SP10013
Repair Mk6 E.G.A. Pump 24V
SP10010
Repair Small Servo Motor
MM10005, MM10005/B, MM10005/D
Repair Large Servo Motor
MM10004, MM10004/D
Repair Industrial Servo Motor 05
MM10070, MM10070/110
Repair Industrial Servo Motor 10
MM10072, MM10072/110
October 2014
Product Catalogue
Kgs
0.06
Part No.
REPAIRSP10011
7.00
REPAIRWLCV
1.50
REPAIRWLCP
3.00
REPAIRTDS
0.25
REPAIRT-COUPLE
2.50
REPAIRMMM5002/E
2.50
REPAIRMMM7002/E
3.50
REPAIRMK7
3.50
REPAIRMK6
3.50
REPAIRMMM60016
3.20
REPAIR5
3.50
REPAIRMMM50016
0.13
REPAIR6010
0.65
REPAIR11
11.00
REPAIREGA6
11.00
REPAIREGA7
11.00
REPAIR1002
1.00
REPAIR1003
0.50
REPAIREGACELL
0.33
REPAIRSP10010
0.55
REPAIR1005
1.85
REPAIR1004
4.00
REPAIR1070
4.00
REPAIR1072
Page 43
6 Repairs
Item No.
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
Standard Repair Prices
Repair Industrial Servo Motor 20
MM100074, MM10074/B, MM10074/B/110
Repair Industrial Servo Motor 40
MM10078, MM10078/110
Repair/Test Oil Valve
Any oil valve - please quote number
Repair/Test Gas Valve
Any gas valve - please quote number
Repair and Test Temperature Load Detector
MM10006/100/150/200/250/400
Repair and Test Pressure Load Detector
MM10008, MM10008U
Repair and Test Pressure Load Detector
MM10009, MM10009U
Repair and Test Pressure Load Detector
MM10010, MM10010U
Repair Self Check UV Scanner
MM60003/HS, MM60003/HS/SV
Repair Self Check IR Scanner
MM60016, MM70017
Repair High Sensitivity Self Check UV Scanner
MM60003/HS
Repair UV Scanner
MM60004, MM60004/U
Repair High Sensitivity UV Scanner
MM60004/HSU
Repair Gas Pressure Sensor
MM60006, MM60008, MM60011, MM60012, MM60014
Repair Air Pressure Sensor
MM60005, MM60013
Repair Oil Pressure Sensor
MM60009
Repair Outside Temperature Sensor
MM60007
Repair MK6 D.T.I. Module
DTI60100, DTI60100/110
Repair Digital I/O Module
DTI20020, DTI20020/110
Repair Analogue I/O Module
DTI20021, DTI20021/110
Repair Old D.T.I. Module
DTI20010, DTI20010/110
Repair Signal Convertor
SP10020, SP10021
Kgs
6.00
Part No.
REPAIR1074
8.00
REPAIR1078
2.00
REPAIROVALVE
2.00
REPAIRGVALVE
0.45
REPAIR1006
0.21
REPAIR1008
0.21
REPAIR1009
0.21
REPAIR1010
0.80
REPAIR6003
0.80
REPAIRIR
0.80
REPAIR6003/HS
0.20
REPAIR6004
0.20
REPAIR6004/HS
0.42
REPAIR6006
0.42
REPAIR6005
0.42
REPAIR6009
0.32
REPAIR6007
4.50
REPAIRDTI
1.00
REPAIRDTI20020
1.00
REPAIRDTI20021
3.50
REPAIRDTI20010
2.50
REPAIR/SIGNAL
Please note the indicated price is a minimum price quoted and is not the final invoice price. The
exact cost can only be established on completion of all repair work. Any units which are deemed
to be Beyond Economical Repair will be held in quarantine for a maximum of 6 months. During this
time the customer will be informed and may have the unit returned un-repaired or scrapped by
Autoflame on their behalf.
Any warranty returns to stock will be subject to testing before a decision is made for credit. This
may also incur a re-stocking charge.
Page 44
Product Catalogue
October 2014
Price List Terms and Conditions
All prices indicated are ex-works.
Standard Warranty
*Electronic Equipment and assemblies: 2 years from date of sale
*Electro-mechanical assemblies and parts: 2 years from date of sale
*EGA system. Parts, components and sensors: 1 year from date of sale
*EGA cells: 1 year from date of sale
*IR Scanner: 1 year from date of sale
*UV Scanners: 1 year from date of sale
Please note that prices shown may change subject to a 3% currency fluctuation
A full statement of our business terms and conditions are printed on the reverse of all invoices. A
copy can be issued on written request.
Please do not hesitate to contact Autoflame for price or availability of any specific item that are not
listed in this price list.
AUTOFLAME ENGINEERING LIMITED
Unit 1-2 Concorde Business Centre
Airport Industrial Estate
Wireless Road
Biggin Hill
Kent
TN16 3YN
United Kingdom
www.autoflame.com
Tel: +44 (0)845 872 2001
Fax: +44(0)845 972 2010
Email: [email protected]
Autoflame Engineering Ltd
Unit1-2 Concorde Business Centre
Airport Industrial Estate, Wireless Road
Biggin Hill, Kent TN16 3YN
United Kingdom
+44 (0) 845 872 2000
www.autoflame.com

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